The present disclosure generally relates to a recycling baler and, more particularly, to a recycling baler having a compaction head arranged to compress and puncture recyclable and/or non-recyclable material.
Compaction balers receive recyclable and/or non-recyclable material, which is then compressed using a compaction head that is coupled to a hydraulic ram. The material is loaded into a loading area of the baler, and compressed by the hydraulic ram in a compaction chamber, from where compacted material may be secured in a bale and subsequently removed from the baler. In operation, material is deposited into the device via a loading area, a safety door or gate is closed and secured to ensure the safety of those operating the baler and, after securing the door or gate, movement of the hydraulic ram and the attached compaction head compresses the material disposed within the compaction chamber. After one or more compaction cycles, the material is bound, removed from the machine, and sent for recycling or disposal. Compaction balers may be, for example, downstroke balers wherein the hydraulic ram compresses the material by moving vertically, or horizontal stroke balers wherein the hydraulic ram compresses the material horizontally.
In accordance with a first aspect, a compaction baler for receiving and compressing a material comprises a housing defining an interior and a compaction chamber and adapted to receive the material, a hydraulic ram at least partially disposed within the interior and shiftable between a retracted position and an extended position, and a compaction head operably coupled to the hydraulic ram. The compaction head includes a first plate operably coupled to the hydraulic ram, and a second plate shiftably coupled to the first plate, wherein the first and second plates are shiftable relative to one another between a first position where the first and second plates are spaced apart by a first distance, and a second position where the first and second plates are spaced apart by a second distance less than the first distance, and further includes a plurality of springs disposed between the first plate and the second plate, the plurality of springs arranged to bias the first and second plates toward the first position. The first plate includes a plurality of spikes and the second plate including a plurality of apertures, with each of the plurality of spikes sized to extend through a corresponding one of the plurality of apertures toward a protruding position where the plurality of spikes protrude beyond the second plate when the first and second plates are in the second position. Thus, in response to shifting the hydraulic ram toward the extended position, the plurality spikes approach the protruding position in response to contact between the compaction head and the material.
In accordance with a second aspect, a compaction head for use with a hydraulic ram of a compaction baler, where the hydraulic ram is shiftable between a retracted position and an extended position, includes a first plate arranged for attachment to the hydraulic arm, and a second plate is shiftably coupled to the first plate. The first and second plates are shiftable relative to one another between a first position where the first and second plates are spaced apart by a first distance, and a second position where the first and second plates are spaced apart by a second distance less than the first distance. A plurality of springs are disposed between the first plate and the second plate. The plurality of springs are arranged to bias the first and second plates toward the first position. The first plate includes a plurality of spikes and the second plate includes a plurality of apertures. Each of the plurality of spikes are sized to extend through a corresponding one of the plurality of apertures toward a protruding position where the plurality of spikes protrude beyond the second plate when the first and second plates are in the second position. In the second aspect, in response to shifting the hydraulic ram toward the extended position, the plurality of spikes approach the protruding position in response to contact between the compaction head and the material.
In accordance with a third aspect, a method for operably coupling a compaction head to a compaction baler having a hydraulic ram includes providing the compaction baler having a housing defining an interior and a compaction chamber adapted to receive material, and the hydraulic ram. The method also includes providing the compaction head having a first plate operably coupled to the hydraulic ram, a second plate operably coupled to the first plate, the first and second plates configurable between a first position, where the first and second plates are spaced from each other by a distance, and a second position, where the first and second plates are in contact, a plurality of springs disposed between the first plate and the second plate, the plurality of springs configured to move the first and second plates from the second position to the first position, a plurality of spikes extending transversely from a surface of the first plate, and a plurality of apertures extending through the second plate, each aperture in the plurality of apertures sized to receive each spike in the plurality of spikes; in the first position, each spike in the plurality of spikes is at least partially withdrawn from each aperture in the plurality of apertures, and in the second position, each spike in the plurality of spikes extends through each aperture in the plurality of apertures. The method also includes coupling the hydraulic ram to the first plate of the compaction head.
In further accordance with any one or more of the foregoing first, second, or third aspects, a compaction baler and/or a compaction head for a baler may further include any one or more of the following preferred forms.
In some preferred forms, a tray is disposed within and/or beneath the housing and is positioned to capture and/or retain liquid.
In some preferred forms, a guard at least partially compasses the compaction chamber and is configured to contain liquid disposed within the material within the housing.
In some preferred forms, each of the plurality of springs is retained by a corresponding recess in at least one of the first plate or the second plate.
In some preferred forms, the second plate includes a first wall extending transversely from a first end of the second plate and has a first plate coupled thereto. The second plate also includes a second wall extending transversely from a second end of the second plate and has a second plate coupled thereto. The first and second plates extend at least partially over the first plate.
In some preferred forms, the plurality of spikes includes a first subset of spikes disposed proximate a second subset of spikes and a third subset of spikes disposed proximate a fourth subset of spikes. The first and second subsets of spikes are disposed toward a first end of the first plate, and the third and fourth subsets of spikes are disposed toward a second end of the first plate.
In some preferred forms, the plurality of spikes includes a fifth subset of spikes disposed between the second subset of spikes and the third subset of spikes.
In some preferred forms, a central axis of each spike in the first subset of spikes and a central axis of each spike in the second subset of spikes are disposed along a lateral axis. A central axis of each spike in the third subset of spikes and a central axis of each spike in the fourth subset of spikes are disposed along the lateral axis.
In some preferred forms, a central axis of each spike in the fifth subset of spikes is disposed along the lateral axis.
In some preferred forms, the first subset of spikes is spaced from the second subset of spikes by a first distance. The second subset of spikes is spaced away from the fifth subset of spikes by a second distance. The fifth subset of spikes is spaced from the third subset of spikes by a third distance. The third subset of spikes is spaced away from the fourth subset of spikes by a fourth distance. The first distance is substantially equal to the fourth distance. The second distance is substantially equal to the third distance.
In some preferred forms, the plurality of apertures includes a first subset of apertures disposed proximate a second subset of apertures. A third subset of apertures is disposed proximate a fourth subset of apertures. The first and second subsets of apertures are disposed towards a first end of the second plate. The third and fourth subsets of apertures are disposed towards a second end of the second plate.
In some preferred forms, the plurality of apertures includes a fifth subset of apertures disposed between the second subset of apertures and the third subset of apertures.
In some preferred forms, a central axis of each aperture in the first subset of apertures and a central axis of each aperture in the second subset of apertures are disposed along a lateral axis. Further, a central axis of each aperture in the third subset of apertures and a central axis of each aperture in the fourth subset of apertures are disposed along the lateral axis.
In some preferred forms, a central axis of each aperture in the fifth subset of apertures is disposed along the lateral axis.
In some preferred forms, the first subset of apertures is spaced from the second subset of apertures by a first distance. The second subset of apertures is spaced from the fifth subset of apertures by a second distance. The fifth subset of apertures is spaced from the third subset of apertures by a third distance. The third subset of apertures is spaced from the fourth subset of apertures by a fourth distance. The first distance and the fourth distance are substantially equal. The third distance and the fourth distance are substantially equal.
In some preferred forms, a first plurality of springs is disposed toward a first end of the first plate. A second plurality of springs is disposed toward a second end of the first plate.
The above needs are at least partially met through provision of the recycling baler described in the following detailed description, particularly when studied in conjunction with the drawings, wherein:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and/or relative positioning of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the present invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments. It will further be appreciated that certain actions and/or steps may be described or depicted in a particular order of occurrence while those skilled in the art will understand that such specificity with respect to sequence is not actually required. It will also be understood that the terms and expressions used herein have the ordinary technical meaning as is accorded to such terms and expressions by persons skilled in the technical field as set forth above except where different specific meanings have otherwise been set forth herein.
Generally speaking, pursuant to these various embodiments, a compaction baler for receiving and compressing recyclable and/or non-recyclable material (hereinafter “the material”) includes a housing, a hydraulic ram at least partially disposed within the housing, and a compaction head operably coupled to the hydraulic ram. In operation, the material is loaded into the housing and a door of the compaction baler is closed and secured. A hydraulic system operably coupled to the hydraulic ram is engaged and the hydraulic ram begins to advance the compaction head toward the material within the housing. As the compaction head, with the aid of the hydraulic ram, compresses the material, a second plate of the compaction head translates toward a first head of the compaction head. In turn, a plurality of spikes extending from the first plate extend through a plurality of apertures disposed in the second plate as the compaction head compresses the material. So configured, the plurality of spikes penetrates the material as the compaction head compresses the material thereby releasing any liquids or gases stored within various containers in the material.
An example compaction baler 100 is illustrated in
Turning to
In any event, the first subset of spikes 140a illustrated in
Further, the plurality of spikes 140 may be arranged in a pattern P in any suitable orientation on the first plate 128. For example, the first subset of spikes 140a, as illustrated in
Similarly, the second plate 132 has a rectangular shape having a first surface 132a and a second surface 132b. As illustrated in
Further, the plurality of apertures 144 may be arranged in any orientation on the second plate 132. For example, the first subset of apertures 144a, as illustrated in
Further, the second plate 132 includes retaining features 160 such that the first plate 128 remains coupled to the second plate 132 when the first and second plates 128, 132 are spaced away from each other by a distance. In some examples, the retaining features 160 include a first upwardly extending wall portion 164, a second upwardly extending wall 168, a first capture portion 172, and a second capture portion 176. In particular, the first wall portion 164 extends transversely from the first end 132c of the second plate 132 and the second wall portion 168 extends transversely from the second end 132d of the second plate 132. The first capture portion 172 is coupled to the first wall portion 164 and extends at least partially over the first plate 128 and the second retention plate 176 is coupled to the second wall 168 and extends at least partially over the first plate 128. The first plate 128 is disposed adjacent the first and second capture portions 172, 176 when the first and second plates 128, 132 are in the first position. In other examples, the retaining features 160 can include a groove (not illustrated) disposed along an inner surface of the first and second walls 164, 168 and a tongue (not illustrated) extending from the first and second sides of the first plate 128 that are received by the groove disposed in the first and second walls 164, 168.
While the first plate 128 and/or the second plate 132 have been illustrated and discussed as having a rectangular shape, the first and second plates 128, 132, in other examples, can have a circular, triangular, or any other shape that is suitable for the compaction baler 100 that receives the compaction head 112.
Turning now to
In operation, prior to the compaction head 112 coming into contact with the material within the compaction baler 100, the compaction head 112 is disposed in the first position, as illustrated in
Those skilled in the art will recognize that a wide variety of modifications, alterations, and combinations can be made with respect to the above described embodiments without departing from the scope of the invention, and that such modifications, alterations, and combinations are to be viewed as being within the ambit of the inventive concept.
Number | Date | Country | |
---|---|---|---|
62967017 | Jan 2020 | US |