The invention is directed to the field of optics for light collection and delivery. Applications include concentration of sunlight onto photovoltaic or thermal receivers, and diffusion of light for illumination applications.
Edge collectors or optical waveguides are used for collection and concentration of light; in particular, sunlight. An edge collector or optical waveguide is defined for this application as an optical device that receives light from a top surface, and delivers the concentrated energy to the edge of the device.
In practice, these types of optical waveguides 10 are generally of the type described in U.S. Pat. Nos. 7,664,350 and 7,672,549. Other types of optical waveguides include luminescent solar concentrators, or dye luminescent solar concentrators.
However, there are many advantages to having a secondary set of optics 50 (see
It should also be noted that the applications for this optical waveguide 10 or device are several. The light energy can be delivered to a variety of receivers.
a illustrates a cross-sectional view of a conceptual optical waveguide;
b illustrates a three-dimensional view of a conceptual optical waveguide; and
c illustrates an optical waveguide used in solar concentration;
a illustrates an embodiment with a lens receiver;
a illustrates another embodiment of the optical system;
a illustrates an embodiment where the redirecting optic is integrated into the waveguide; and
a-b illustrate an embodiment where the optical system is mirrored about a central axis;
a-c illustrate embodiments where the redirecting optics modify the level of concentration;
a illustrates a redirecting optic employing total internal reflection; and
a illustrates a redirecting optic comprised of a parabolic curve;
a illustrates an embodiment of redirecting optics showing TIR leaking;
a illustrates an embodiment of redirecting optics with air between the redirecting optics and the receiver; and
a illustrates an embodiment of the optical system;
a-c illustrate various embodiments of light pipe redirecting optics;
a illustrates an embodiment of redirecting optics with cladding material between the redirecting optics and the receiver; and
a-e illustrates various embodiments of the optical system;
a illustrates a linearly symmetric optical system;
In a preferred embodiment, as shown in
In a preferred embodiment, the optical waveguide 10 redirects the light 20 substantially perpendicular to its angle of propagation in the waveguide 10, as shown in
Each of the following sections outlines a specific problem being addressed by the redirecting optics 50 and some preferred methods of solving that problem.
1. Redirector as Same or Separate Part
The redirecting optics 50 can be constructed to be a feature of the same manufactured part as the waveguide optics 10, as shown in
Being made in the same part has advantages for the waveguide 10—less manufacturing steps, no alignment required between parts, and potentially greater efficiency from no losses between interfaces.
Being made as a separate part for the components of the waveguide 10 and the redirecting optics 60 can help preserve or enhance the level of light concentration. The interface 70 can act as a totally internally reflecting (TIR) surface and thus better contain the light 20 within the waveguide 10.
2. Mirror Image
a shows an optical waveguide 10 and redirecting optics 50 as previously discussed, with the collection area of input light 20 and the height of the optics components noted.
In
Additionally, the entire mirrored waveguide and redirecting combination can be manufactured in one part, thereby simplifying manufacturing.
3. Secondary Concentration
The optical waveguide 10 delivers a certain level of concentration, shown as C1 in the embodiment of
The secondary concentration caused by the redirecting optic 50 is shown as C2 and defined as the ratio of A2, the input area for the redirecting optic 50, and A3, the output area for the redirecting optic 50. The final level of concentration is shown as Cfinal and defined as A1/A3.
In
In the embodiment of
4. Limitations of Total Internal Reflection
Total internal reflection (TIR) can be employed to reflect the light 20 for redirection. It is superior to a reflective coating as it is nearly lossless, while a coating will absorb some of the energy falling on it. It is also cheaper as it removes the extra manufacturing step and material cost of a reflective coating.
However, total internal reflection takes place only for light rays providing angles of incidence larger than the critical angle formed by the refractive indices of the optic and the surrounding material.
In the embodiment of
5. Reflective Coatings
In another embodiment reflective coatings may be employed to concentrate the light further than the TIR limit allows.
6. Curved Redirecting Optics
A curved section such as a parabolic section 110 in
However, the curve 110 can become steep enough to have the incident angle of light 90 exceed the critical angle for total internal reflection, as shown in
7. TIR “Leaking”
In yet another embodiment when the optical waveguide 10 and redirecting optic 60 are mirrored, some leaking of light 140 from the redirecting optic 50 surface may be tolerated, since it is collected by the opposite redirecting surface and delivered to the receiver 60, as shown in
In another embodiment a cascade of facets 160 are possible to take advantage of this effect, with the steeper ones of the facets 160 located closer to the bottom surface, as shown in
8. Cladding on Base
In another embodiment if air 190 is used between the base of the optics 50 and the top of the receiver 60, then light 210 exiting the redirecting optic 50 will refract to increase the cone angles, as shown in
A cladding material 200 may be applied to the base of the waveguide-redirecting optic construction, as shown in
Cladding will also provide an efficiency advantage. Fresnel reflection occurs at interfaces of different refractive indices, with losses being larger for greater differences in index. Having air between the optic and the receiver 160 will result in the greatest Fresnel reflection losses.
Cladding can also provide structural and reliability advantages. It can encapsulate a sensitive material that needs environmental protection, like a photovoltaic cell. It can also decouple stresses between the optic and the receiver 160, for example as a result of differing rates of expansion under temperature increases.
9. Angled Light Guide
In an alternate embodiment the direction of propagation of the light cone in the waveguide 10 need not be exactly perpendicular to the input light, as shown in
An angled form of the waveguide 10 is advantageous for the redirecting optic 50, since it allows for greater secondary concentration to remain with the TIR limit. The reason is because light has a smaller angle of required redirection.
c shows the change in angle of facets 230 required when an angled waveguide 220 combines with the cladding 200 on the base. In order to deal with extreme rays reflecting off the focal area 25, the final facet 24 (“Facet 2”) needs to occur at a shallower angle than the previous facet 23 (“Facet 1”), otherwise light rays 235 reflected off the focal area will refract through the Facet 2 and escape upwards.
10. Redirecting Light Pipes
An alternative embodiment involves increasing the aspect ratio in order to win greater secondary concentration.
The pipe feature 260 can in principle achieve greater secondary concentration than the redirecting optics discussed thus far, because it preserves the level of concentration given by the optical waveguide 10, orients the light cone to face the receiver 60 directly, and then can achieve the maximal level of secondary concentration. Previous redirecting optics faced total internal reflection constraints that prevented achieving the maximum allowable levels of secondary concentration.
However, previous redirecting optics 260 do retain the compactness of the optical waveguide. Hence the following tradeoffs are seen:
Another embodiment also increases the aspect ratio somewhat in order to win greater concentration.
The base glass 270 can also act as a mechanical and environmental barrier, protecting the receiver 60 (e.g., solar cell) from dirt and moisture that may enter the voids in the optical components, and from mechanical stresses from thermal and other expansion and contraction.
12. Supporting Optics for Central Redirection
Since the overall waveguide-redirecting optic construction is designed to efficiently collect light 20 from the top surface, the light 20 falling on the central region of the construction (above the redirecting optic) must also be collected for optimal efficiency.
a shows an embodiment with the complete waveguide 10—redirecting optic 50 combination, including supporting optics for the central redirection. It is designed so that input light 20 falling across the entire front surface of the optical waveguide 10 is delivered to the receiver 60.
b shows a close-up of the central redirecting region. A light ray 280 from the optical waveguide 10 is depicted, with a path to the receiver 60 as has been discussed previously.
The question is how light rays 20 from the central redirecting 50 region can make their way to the receiver 60. Three approaches are possible, preferably in combination. First, the design of sections of the optical waveguide 10 may be modified to accommodate the different angled surfaces on the redirecting optic 50. In
Second, features can be placed in the top element to direct the light 280 to an appropriate place on the redirecting optic 50 such that it is delivered to the receiver 60. In
Third, rays sufficiently near the center of the system of optical components are allowed to pass through with no change in direction. They undergo some refraction upon hitting the redirecting surface optic 310, but they are sufficiently near the center of the system so as to ensure they end up on the receiver 60.
Options two and three above require that the entire redirecting optic 310 be constructed with no reflector—i.e., pure TIR is employed. A reflective coating on the redirecting optic 310 would block incoming rays from the central redirecting region, limiting efficiency.
a-e combine many elements discussed in the previous sections in a preferred embodiment:
The previous sections described ways to design various embodiments of the redirecting optics 50. The following describe two alternative implementations for the redirecting optics 50. All of the descriptions in the previous elements apply to the following two implementations.
Linearly Symmetrical Optics Versus Axially Symmetrical Optics
Since the design lies in the cross-section, the optical components may be rendered in a linear extrusion as shown in
However, axially symmetric optics in rotational extrusion face an additional challenge.
In
f shows an embodiment in another approach to solving the problem. The redirecting optic tip 360 is treated as the axis of rotation. However, the redirecting region 50 has vertical slits 380 sliced into it at periodic intervals about the axis. These slits 380 may be filled with air or a low index cladding material, or the walls of the redirecting region 50 may be coated with a reflector. A ray of light 340 that is off center will hit one of the walls 380 and be reflected back in towards the center. After one or several reflections of the “guide wall” the ray 340 will finally interact with the redirecting surface of the redirecting optic 370, and be redirected downwards to the receiver 60. This approach can preserve the secondary concentration achievable in a linear extrusion of the same cross-section. If no reflective coating is used, i.e., total internal reflection is the sole mechanism, then this approach maximizes efficiency as well.
Optical Path in Reverse for Light Diffusion or Illumination
In yet another embodiment the optics described in this application are so far for light collection and concentration. However, the optical system in reverse is an effective diffuser of light.
In
The foregoing description of embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the present invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the present invention. The embodiments were chosen and described to explain the principles of the present invention and its practical application to enable one skilled in the art to utilize the present invention in various embodiments and with various modifications as are suited to the particular use contemplated.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/407,772, filed Oct. 28, 2010. This application also claims priority to U.S. patent application Ser. No. 12/939,348, filed Nov. 4, 2010, which is a continuation-in-part of U.S. Pat. No. 7,925,129, filed Feb. 12, 2010, which is a continuation of U.S. Pat. No. 7,664,350, filed Sep. 9, 2008, which is a continuation-in-part of U.S. Pat. No. 7,672,549, filed Sep. 10, 2007, all of which are incorporated herein by reference in their entirety.
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Child | 12207346 | US |