The present invention relates to a redox flow battery.
Patent Literature (PTL) 1 discloses a redox flow battery that includes a cell configured to perform charge and discharge between itself and a power system, an electrolyte tank configured to store an electrolyte supplied to the cell, and a circulation mechanism disposed between the cell and the electrolyte tank and configured to circulate the electrolyte. The circulation mechanism includes a circulation pump, a pipe running from the electrolyte tank to the circulation pump, a pipe running from the circulation pump to the cell, and a pipe running from the cell to the electrolyte tank. The circulation pump is disposed to a side of the electrolyte tank.
PTL 1: Japanese Unexamined Patent Application Publication No. 2012-164530
A redox flow battery according to the present disclosure includes a cell, an electrolyte tank configured to store an electrolyte supplied to the cell, and a circulation mechanism disposed between the cell and the electrolyte tank and configured to circulate the electrolyte. The circulation mechanism includes a suction pipe configured to suck up the electrolyte from an open end thereof in the electrolyte to above an in-tank liquid level of the electrolyte in the electrolyte tank, a circulation pump disposed at an upper end of the suction pipe, an extrusion pipe running from a discharge port of the circulation pump to the cell, and a return pipe running from the cell to the electrolyte tank. HL/H0 is greater than or equal to 0.4 and HS is less than or equal to HL, where H0 is a height from an inner bottom surface of the electrolyte tank to the in-tank liquid level, HL is a length from the open end of the suction pipe to the in-tank liquid level, and HS is a height from the in-tank liquid level to a center of a suction port of the circulation pump.
In conventional redox flow batteries, a circulation pump is disposed to a side of an electrolyte tank to circulate an electrolyte in a cell. This means that if a pipe running from the electrolyte tank to the circulation pump is damaged, most of the electrolyte in the electrolyte tank may leak out.
Accordingly, an object of the present disclosure is to provide a redox flow battery that can prevent the electrolyte from leaking out of the electrolyte tank even if the pipe running from the electrolyte tank to the circulation pump is damaged.
In view of the problem described above, the present inventor has studied a configuration for sucking up the electrolyte to above the electrolyte tank. To suck up the electrolyte, it is necessary to consider a net positive suction head required (NPSHr) for the circulation pump and a net positive suction head available (NPSHa) which takes into account suction conditions. NPSHr is a value obtained by converting a minimum suction pressure required to avoid a decrease in pump efficiency caused by cavitation, into an electrolyte level (height) (m). NPSHr is a pump-specific value independent of liquid property or the like. In contrast, NPSHa is a head which takes into account suction conditions. NPSHa is a value which represents a margin against cavitation during suction of the electrolyte and can be determined by the following equation. To avoid the cavitation, NPSHr<NPSHa needs to be satisfied:
NPSHa (m)=[(PA−PV)×106/p·g]−HS−Hfs
where
PA is absolute pressure (MPa) applied at the in-tank liquid level in the electrolyte tank;
PV is the vapor pressure (MPa) of electrolyte corresponding to temperature at the suction port of the circulation pump;
p is electrolyte density (kg/m3);
g is acceleration of gravity (9.8 m/s2);
HS is height (m) from the in-tank liquid level in the electrolyte tank to the center of the suction port of the circulation pump; and
Hfs is head loss (m) in the suction pipe.
Note that Hfs can be determined, for example, by the Darcy-Weisbach equation described below:
head loss h (m)=α·λ·(L/d)·(v2/2g)
where
α is safety factor (e.g., 1.3);
λ is the coefficient of pipe friction;
L is pipe length or its equivalent length (m);
d is pipe inside diameter (m); and
v is electrolyte flow rate (m/s).
For the redox flow battery, it is also necessary to take into account the utilization ratio of the electrolyte in the electrolyte tank. The redox flow battery performs charge and discharge using changes in the valence of active material ions contained in the electrolyte. Therefore, if the suction pipe for sucking up the electrolyte is open at a shallow level in the electrolyte, it is difficult to create convection in the electrolyte, and effective use of the active materials in the electrolyte tank cannot be achieved. To create convection in the electrolyte and increase the utilization ratio of the electrolyte, it is preferable to suck up the electrolyte from a deep level in the electrolyte. However, as the length of the suction pipe increases, the suction pipe loss Hfs increases and NPSHa decreases as expressed by the derivation equation described above. Therefore, the suction height HS (also referred to as actual suction head) needs to be adjusted to satisfy NPSHr<NPSHa.
The present inventor has further studied the configuration for sucking up the electrolyte and has found out that by defining the relationship between HS and HL, it is possible to reduce the size of the circulation pump included in the circulation mechanism and reduce power consumption required for operating the redox flow battery. Embodiments of the invention of the present application are listed and described below.
<1> A redox flow battery according to an embodiment includes a cell, an electrolyte tank configured to store an electrolyte supplied to the cell, and a circulation mechanism disposed between the cell and the electrolyte tank and configured to circulate the electrolyte. The circulation mechanism includes a suction pipe configured to suck up the electrolyte from an open end thereof in the electrolyte to above an in-tank liquid level of the electrolyte in the electrolyte tank, a circulation pump disposed at an upper end of the suction pipe, an extrusion pipe running from a discharge port of the circulation pump to the cell, and a return pipe running from the cell to the electrolyte tank. HL/H0 is greater than or equal to 0.4 and HS is less than or equal to HL, where H0 is a height from an inner bottom surface of the electrolyte tank to the in-tank liquid level, HL is a length from the open end of the suction pipe to the in-tank liquid level, and HS is a height from the in-tank liquid level to a center of a suction port of the circulation pump.
When the electrolyte is circulated from the electrolyte tank to the cell, the electrolyte is sucked up to above the in-tank liquid level. With this configuration, even if the suction pipe running from the electrolyte tank to the circulation pump is damaged, the electrolyte is less likely to leak out of the electrolyte tank. This is because damage to the suction pipe breaks hermeticity of the suction pipe and allows gravity to cause the electrolyte in the suction pipe to return to the electrolyte tank.
When the distance HL from the in-tank liquid level of the electrolyte to the open end of the suction pipe in the electrolyte is small, that is, when the electrolyte is sucked up near the in-tank liquid level, the electrolyte on the bottom side of the electrolyte tank tends not to be used. Therefore, even when the capacity of the electrolyte tank is increased, it is difficult to achieve the effect of improving the hour-rate capacity of the redox flow battery. On the other hand, in the case of HL/H0≥0.4, that is, when the ratio of the distance HL to the depth H0 of the electrolyte is 40% or more, the electrolyte can be sucked up at a deep level in the electrolyte and this improves the utilization ratio of the electrolyte in the electrolyte tank.
Increased HL means increased friction loss between the suction pipe and the electrolyte. As described above, NPSHa is a value obtained by subtracting the suction height HS (actual suction head) and the suction pipe loss Hfs from a theoretical threshold. Therefore, it is important to adjust HS in accordance with an increase in Hfs. Specifically, by making HS less than or equal to HL (HS≤HL), the pump power of the circulation pump for sucking up and circulating the electrolyte can be kept low. This makes it possible to reduce power consumption for operating the redox flow battery and achieve efficient operation of the redox flow battery.
<2> In an aspect of the redox flow battery according to the embodiment, the circulation pump may be a self-priming pump having a pump body including an impeller and a driving unit configured to rotate the impeller, and the pump body may be disposed above the in-tank liquid level.
The configuration described above facilitates maintenance of the circulation pump. This is because by stopping the circulation pump for maintenance of the circulation pump, the electrolyte in the suction pipe is returned to the electrolyte tank and this saves the trouble of taking the impeller out of the electrolyte. Depending on the type of circulation pump, however, the impeller may be disposed in the electrolyte while the driving unit is disposed above the in-tank liquid level of the electrolyte. Maintenance of such a circulation pump involves the trouble of taking the impeller out of the electrolyte. The electrolyte may spatter when the impeller is taken out.
<3> In an aspect of the redox flow battery according to the embodiment in which the pump body is disposed above the in-tank liquid level, the circulation pump may be provided with a priming tank disposed between the pump body and the suction pipe.
In the configuration with the priming tank, sucking the electrolyte in the priming tank with the circulation pump reduces gas-phase pressure in the priming tank and causes the electrolyte in the electrolyte tank to be sucked up into the priming tank. With this configuration, initial suction of the electrolyte stored in the electrolyte tank only involves pouring the electrolyte into the priming tank and operating the circulation pump. The initial suction operation is thus carried out easily. In the configuration without the priming tank, the electrolyte cannot be sucked up until completion of preparation which involves the trouble of filling the circulation pump and the suction pipe with the electrolyte.
<4> In another aspect of the redox flow battery according to the embodiment in which the pump body is disposed above the in-tank liquid level, the redox flow battery may include a cell chamber disposed on an upper surface of the electrolyte tank and containing the cell therein, and the pump body may be disposed in the cell chamber.
With this configuration, even if the electrolyte leaks near the pump body, the leaked electrolyte can be easily kept inside the cell chamber. This facilitates treatment of the leaked electrolyte and improves safety of the treatment.
Embodiments of a redox flow battery according to the present disclosure will now be described. Note that the invention of the present application is not limited to the configurations described in the embodiments and is defined by the claims. All changes that fall within meanings and scopes equivalent to the claims are therefore intended to be embraced by the claims.
Before description of a redox flow battery according to an embodiment, a basic configuration of a redox flow battery (hereinafter referred to as an RF battery) will be described on the basis of
<<Basic Configuration of RF Battery>>
An RF battery is an electrolyte-circulating storage battery used, for example, to store electricity generated by new energy, such as solar photovoltaic energy or wind energy. A working principle of an RF battery 1 is described on the basis of
The positive electrode cell 102 includes a positive electrode 104. A positive electrolyte tank 106 that stores a positive electrolyte is connected through ducts 108 and 110 to the positive electrode cell 102. The duct 108 is provided with a circulation pump 112. These components 106, 108, 110, and 112 form a positive electrolyte circulation mechanism 100P that circulates the positive electrolyte. Similarly, the negative electrode cell 103 includes a negative electrode 105. A negative electrolyte tank 107 that stores a negative electrolyte is connected through ducts 109 and 111 to the negative electrode cell 103. The duct 109 is provided with a circulation pump 113. These components 107, 109, 111, and 113 form a negative electrolyte circulation mechanism 100N that circulates the negative electrolyte. During charge and discharge, the electrolytes stored in the electrolyte tanks 106 and 107 are circulated in the cells 102 and 103 by the circulation pumps 112 and 113. When no charge or discharge takes place, the circulation pumps 112 and 113 are at rest and the electrolytes do not circulate.
[Cell Stack]
The cell 100 is typically formed inside a structure called a cell stack 200, such as that illustrated in
The substack 200s (see
The cell frame 120 includes a frame body 122 having a through-window and a bipolar plate 121 configured to close the through-window. That is, the frame body 122 supports the outer periphery of the bipolar plate 121. The cell frame 120 can be made, for example, by forming the frame body 122 in such a manner that it is integral with the outer periphery of the bipolar plate 121. Alternatively, the cell frame 120 may be made by preparing the frame body 122 having a thin portion along the outer edge of the through-window and the bipolar plate 121 produced independent of the frame body 122, and then fitting the outer periphery of the bipolar plate 121 into the thin portion of the frame body 122. The positive electrode 104 is disposed in such a manner as to be in contact with one side of the bipolar plate 121 of the cell frame 120, and the negative electrode 105 is disposed in such a manner as to be in contact with the other side of the bipolar plate 121. In this configuration, one cell 100 is formed between the bipolar plates 121 fitted into adjacent cell frames 120.
The circulation of the electrolyte into the cell 100 through the supply/discharge plates 190 (see
[Electrolyte]
An electrolyte may contain vanadium ions as positive and negative active materials, or may contain manganese and titanium ions as positive and negative active materials, respectively. Other electrolytes of known composition may also be used.
<<RF Battery According to Embodiments>>
On the basis of the basic configuration of the RF battery 1 described above, the RF battery 1 according to embodiments will be described on the basis of
As illustrated in
As containers forming the cell chamber 2 and the electrolyte tanks 106 and 107, standard containers, such as maritime containers, can be used. Container sizes may be appropriately selected in accordance with the capacity or output of the RF battery 1. For example, when the RF battery 1 has a large (or small) capacity, the electrolyte tanks 106 and 107 may be formed by large (or small) containers. Examples of the containers include international freight containers compliant with the ISO standard (e.g., ISO 1496-1:2013). Typically, 20-foot containers and 40-foot containers, and 20-foot high-cube containers and 40-foot high-cube containers higher than the 20-foot and 40-foot containers, can be used.
In the configuration illustrated in
As illustrated in
The circulation pump 112 is provided with a priming tank 4 disposed between the pump body 3 and the suction pipe 5. In the configuration with the priming tank 4, sucking the electrolyte 8 in the priming tank 4 with the circulation pump 112 reduces gas-phase pressure in the priming tank 4 and causes the electrolyte 8 in the electrolyte tank 106 to be sucked up into the priming tank 4. With this configuration, initial suction of the electrolyte 8 stored in the electrolyte tank 106 only involves pouring the electrolyte 8 into the priming tank 4 and operating the circulation pump 112. The initial suction operation is thus carried out easily. In the configuration with the priming tank 4, a pipe that connects the pump body 3 to the priming tank 4 is preferably provided with a valve (not shown). For maintenance of the pump body 3, the pump body 3 is removed from the circulation mechanism 100P after the valve is closed.
The RF battery 1 illustrated in
In the RF battery 1, the pump body 3 is disposed in the cell chamber 2 on the upper surface of the electrolyte tank 106. Therefore, even if the electrolyte 8 leaks near the pump body 3, the leaked electrolyte 8 can be easily kept inside the cell chamber 2. This facilitates treatment of the leaked electrolyte 8 and improves safety of the treatment.
In the RF battery 1 of the embodiment, HL/H0 is greater than or equal to 0.4 and HS is less than or equal to HL, where
In the case of HL/H0≥0.4, that is, when the ratio of distance HL to the depth H0 of the electrolyte 8 is 40% or more, the electrolyte 8 can be sucked up at a deep level in the electrolyte 8 and the utilization ratio of the electrolyte 8 in the electrolyte tank 106 can be increased. In the case of HL/H0<0.4 as illustrated in
Increased HL means increased friction loss between the suction pipe 5 and the electrolyte 8. As described at the beginning of “Description of Embodiments of the Invention of the Present Application”, NPSHa is a value obtained by subtracting the suction height HS and the suction pipe loss Hfs from a theoretical threshold. Therefore, it is important to adjust HS in accordance with an increase in Hfs. Specifically, by satisfying HS≤HL, the pump power of the circulation pump 112 (i.e., power of the driving unit 31) for sucking up and circulating the electrolyte 8 can be kept low. This makes it possible to reduce power consumption for operating the RF battery 1 and achieve efficient operation of the RF battery 1.
The present calculation example uses the circulation pump 112 with NPSHr=2 m to determine NPSHa by varying HL and HS and examines the possibility of power reduction of the circulation pump 112.
Preconditions for the calculation are as follows:
In Example 1, where the liquid utilization ratio HL/H0≈0.96, the efficiency of utilization of active material ions in the electrolyte is fully ensured. In Example 1, HS≤HL is satisfied and NPSHa≈8.71 m. In this example, where NPSHr<NPSHa is satisfied, the electrolyte can be circulated without problems.
Example 2 shows a calculation example for a configuration with HS>HL. Specifically, preconditions for the calculation are the same as those in Example 1, except for HS=3.0 m (greater than HL) and the total head (30.0 m). The liquid utilization ratio in Example 2 is the same as that in Example 1, but NPSHa≈6.21 m here. Again, NPSHr<NPSHa is satisfied, and the electrolyte can be circulated without problems. However, since larger HS requires more pump power, reduction of pump power is more effectively achieved in Example 1 than in Example 2.
<<Overview>>
A power reduction rate between Examples 1 and 2, where the utilization ratio of active materials in the electrolyte is high, is determined. Pump power is reduced by reducing head loss (i.e., reducing the total head). The power reduction rate between Examples 1 and 2 can be determined by [(total head in Example 2)−(total head in Example 1)]/(total head in Example 2)×100. This shows that the power required in Example 1 is 1.7% less than that in Example 2. That is, with the configuration of Example 1, the amount of power required for operating the RF battery 1 is reduced and efficient operation of the RF battery 1 is ensured.
<Applications>
For power generation by natural energy, such as solar photovoltaic energy or wind energy, the RF battery according to the embodiment can be used as a storage battery that aims, for example, to stabilize the output of power generation, store electricity when there is a surplus of generated power, and provide load leveling. The RF battery according to the present embodiment may be installed in a general power plant and used as a large-capacity storage battery system that aims to provide a measure against momentary voltage drops or power failure and to provide load leveling.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2017/042650 | 11/28/2017 | WO | 00 |