Not applicable.
1. Field of the Invention
The present invention relates to improvements in the construction and manufacture of polymeric bags. In particular, the present invention relates to improvements in the construction and manufacture of drawstring-type polymeric bags, especially polymeric trash bags.
2. Description of the Related Art
Polymeric bags are ubiquitous in modern society. As a natural result of the widespread adoption and use of polymeric bags, the bags are available in a variety of different combinations of materials, capacities, thicknesses, dimensions and colors. Polymeric bags may be used in numerous ways including for long-term storage, food storage and trash collection. In response to consumer demand, manufacturers of polymeric bags have developed several innovations over the years to improve the utility and performance of polymeric bags. The present invention is of particular interest to the use of polymeric bags for trash collection and the methods for securely closing and carrying such trash bags, as well as applying such bags to trash receptacles.
While the polymeric trash bags available to consumers are available in a variety of different configurations, certain configurations are designed to cater to certain uses and particular segments of the population. When considering the utility of polymeric trash bags, one issue of primary concern to both consumers and manufacturers is how the consumer can securely close and carry the trash bag after filling the bag with debris. Securing the trash bag is of critical importance to containing the trash and other debris inside the trash bag when it is collected and transported. Over the years, the industry has developed several different methods for securely closing and carrying trash bags, each method having certain advantages and disadvantages.
A few common methods for securely closing and carrying trash bags are used in the vast majority of commercially-available trash bags. The most basic of these methods is to provide a twist-tie or similar strap to secure the top of the bag when it is bunched together. Another common method is to provide two or more flaps extending from the top of the trash bag which may be used for securely tying the top of the bag closed. A third common method for securely closing and facilitating carrying of a trash bag is to provide drawstrings near the top edges of the bag, generally located in the hems along the upper edges of the bag, which may be used to pull the upper opening of the trash bag closed.
One of the oldest methods for securing a trash bag is to provide a twist-tie to accompany the refuse bag. Twist-tie bags are usually straight-cut bags having an ordinary circular opening at the top of the bag. After the twist-tie bag is filled with trash and debris, the upper opening of the bag is bunched together and the twist-tie is used to hold the bunched up plastic at the top of the bag together to secure the bag for disposal. The twist-ties are typically constructed from a paper-covered semi-rigid wire, a self-securing plastic strap, or other materials. For the consumers, this method of closure can be inefficient, as the twist-ties need to be kept near the trash receptacle in a convenient location for securing the bag. Therefore, alternative solutions were developed which integrate the means for closing and securing the bag opening into the bag design itself.
The flapped bag, also known as a wave-cut bag, refers to a particular configuration of polymeric bags where the top edges of the bag are cut in a wave-like pattern to provide two or more flaps extending upward from the top of the bag. These flaps allow the user to tie the opposing flaps together thereby securing the contents of the bag inside. When the opposing flaps are secured, the tied flaps also provide a convenient handle for carrying the filled bag. Flapped bags are generally more desirable and easier to use than twist-tie bags, but many consumers still do not find them as desirable as drawstring trash bags for general household use.
Drawstring trash bags are a popular alternative to the previously described twist-tie and flapped trash bags. As the name suggests, drawstring bags utilize drawstrings, also known as drawtapes, which are incorporated into the bag design. A pair of drawstrings is enclosed within hems running along the top edges, or upper opening, of the trash bag. The drawstrings are attached to the bag by a pair of short seals located near the upper corners of the bag. The short seals are created through a combination of heat and pressure to weld the two drawstrings and the panels of the drawstring bag together. Generally it is desirable to minimize the size of the short seals so as to not use extra plastic, which does not add any capacity to the bag.
After the bag is filled with trash, the drawstrings can be pulled through a pair of cutouts in the hems. These drawstrings can be tied together, securing the trash and providing a handle for carrying the filled bag. Despite the increased complexity of drawstring trash bags, the growing demand for drawstring trash bags provides the impetus for improvements for such bags, including the improvements disclosed herein.
Despite the popularity of drawstring bags, such bags are not without some criticism. In particular, many consumers find that the drawstring bags are difficult to secure over the upper lip of a trash receptacle. Therefore, it would be desirable to offer a drawstring trash bag that makes it easier to place the top of the drawstring bag over a trash receptacle. While the fit of a conventional drawstring trash bag over the upper lip of the receptacle may be sufficient in some cases to keep the drawstring bag secured onto the trash receptacle, the drawstring bag may still have a tendency to fall into the receptacle as the bag is filled. In fact, it is not uncommon for the weight of the trash in the bag to pull the upper opening of the bag down into the trash receptacle. Without some mechanism to provide a drawstring that is secured over the upper lip of the trash receptacle, the drawstring bag will always have a tendency to fall into the receptacle as garbage is thrown into the bag. Therefore, it would also be desirable to provide a drawstring that assists in securing the drawstring bag over the upper lip of a trash receptacle.
In the prior art, it was disclosed to utilize elastic materials as a component of the drawstring for a trash bag to provide a way to secure the upper part of the bag over the upper lip of a trash receptacle. In particular, prior art applications of elastic drawstring are disclosed which provide a pair of large notches at the upper corners of the bag used to pull the elastic drawstring outward from the sides of the bag. In such prior art embodiment, two elastic drawstring pieces are disposed within the hems which are the width of the upper edges of the trash bag. The two pieces of elastic drawstring are joined together at the respective ends of each drawstring to provide a continuous loop. Because of the elasticity of the drawstring, the continuous loop can be extended and fitted over the upper lip of a trash receptacle holding the bag in place. While this method may be effective in certain instances, it differs significantly from the typical configuration of a drawstring trash bag where the drawstring is pulled through the centrally located access cutouts along the upper edges of the bag. The awkward configuration of the prior art bag therefore detracts from its desirability.
Furthermore, the prior art elastic drawstring bag discussed above has disadvantages that make it less desirable in other respects as well. For example, the notches cut out of the top corners of the bag inherently result in substantial holes in the drawstring bag when closed for disposal. To better illustrate this point, the prior art bag can be compared to a traditional drawstring trash bag, the latter of which is closed by pulling the drawstrings through centrally located access cutouts. When the drawstrings are pulled through the centrally located access cutouts, the upper opening is reduced to a very small opening at the top of the bag. The small size of this single opening prevents smaller debris from falling out of the bag. Also, when the opposing drawstrings are tied together in a traditional drawstring trash bag, the drawstrings reduce the size of the hole and also cover the gap. In contrast, in the prior art elastic drawstring bags, the notches cut out of the upper corners of the bag result in substantial holes at the top sides of the bag when the drawstrings are pulled closed, which can result in debris and trash falling out. Furthermore, unlike the traditional drawstring trash bags, when the prior art elastic drawstring bag is tied, the tied drawstrings do not cover the substantial holes formed by the notches.
In view of the foregoing, it would be desirable to offer alternatives to elastic drawstring bags known in the prior art. It would be desirable for the alternatives to not require the awkward action of pulling the drawstring out from the corners of the bag, but would still allow the bag to be easily placed over the upper edge of the trash receptacle. Furthermore, it would be desirable for the alternatives to not have substantial holes in the bag when the drawstrings are tied, or secured, together. Additionally, it would be desirable for the consumers to be able to access the elastic drawstrings through access cutouts centrally located along the top of the bag as consumers are accustomed to with non-elastic drawstring trash bags. The present invention is intended to address these issues and desires.
The present invention is directed toward an improved construction of an elastic drawstring trash bag. The elastic drawstring trash bag is comprised of a polymeric bag which is made from a first panel and a second panel. A first hem is provided along the upper edge of the first panel. Similarly, a second hem is provided along the upper edge of the second panel. A first elastic drawstring is disposed within the first hem while a second elastic drawstring is disposed within the second hem.
The two elastic drawstrings are secured within their respective hems by a pair of short seals which are located proximately to the side seals of the bag along the upper edges. The innermost edges of the first and second short seals define the inner boundaries of the short seals. The upper opening width is defined by the distance between these inner boundaries.
One advantage and feature of the present invention is that the first and second elastic drawstrings of the present invention are not separable from the bag as disclosed in the prior art. This reduces the risk of an elastic drawstring, separated from the bag as in the prior art, catching on another object. Another advantage of the present invention is that it provides an elastic drawstring bag that is familiar to consumers of non-elastic drawstring bags. The elastic drawstring bags should look similar to non-elastic drawstring bags providing customers with familiarity and comfort in the purchase. Embodiments of the elastic drawstring bag contemplated by the present invention have an upper opening with a width that is less than 97% of the width of the rest of the bag (by virtue of the extended short seals). Another aspect of the present invention that is familiar to consumers is the inclusion of access cutouts centrally located along the first and second hems to allow access to the elastic drawstrings disposed within the hems.
It is contemplated that the present invention may be utilized in ways that are not fully described or set forth herein. The present invention is intended to encompass these additional uses to the extent such uses are not contradicted by the appended claims. Therefore, the present invention should be given the broadest reasonable interpretation in view of the present disclosure, the accompanying figures, and the appended claims.
A full and complete understanding of the present invention may be obtained by reference to the detailed description of the present invention and preferred embodiment when viewed with reference to the accompanying drawings. The drawings can be briefly described as follows.
The present disclosure illustrates one or more preferred embodiments of the present invention. It is not intended to provide an illustration or encompass all embodiments contemplated by the present invention. In view of the disclosure of the present invention contained herein, a person having ordinary skill in the art will recognize that innumerable modifications and insubstantial changes may be incorporated or otherwise included within the present invention without diverging from the spirit of the invention. Therefore, it is understood that the present invention is not limited to those embodiments disclosed herein. The appended claims are intended to more fully and accurately encompass the invention to the fullest extent possible, but it is fully appreciated that certain limitations on the use of particular terms is not intended to conclusively limit the scope of protection.
Referring initially to
In a blown-film extrusion process, the first panel 102 and the second panel 104 are formed from an extruded polymeric tube, which is flattened as known in the art. Using a combination of transverse cuts and seals across the width of the flattened blown-film polymeric tube, a plurality of bags can be formed. Side seals 106 are formed in the bag, which result in a slight amount of excess polyethylene material to an edge 107 of the first panel 102 and second panel 104. While this construction method is the preferred method for manufacture, the invention disclosed herein is not necessarily limited to any particular manufacturing method.
Referring now back to
The respective ends of the first elastic drawstring 116 and the second elastic drawstring 118 are secured within the hems 112 and 114 by a pair of seals, commonly known as the short seals 120. In general, as the area of the short seals 120 increases, the quality of the bond between the drawstrings 116 and 118 and the panels 102 and 104 should increase as well.
An enlarged view of an upper corner of a conventional non-elastic drawstring bag is shown in
In contrast to a conventional non-elastic drawstring bag 400, the short seals 120 of the elastic drawstring bag 100 depicted are widened. In the embodiment depicted in
Looking now back to
Unlike prior art elastic drawstring bags, some embodiments of the present invention contemplate an elastic drawstring bag 100 that includes central access cutouts 110 similar to those in conventional drawstrings bags. The central access cutouts 110 make the bag more familiar to a consumer, and the consumer can pull the elastic drawstrings 116 and 118 through the cutouts 110 to close the opening of the bag. In contrast to the prior art, for some embodiments of the present invention, the region of the short seals 120 are not separable from the remainder of the elastic drawstring bag 100.
In looking at both
In the depicted embodiment, the relaxed circumference of the upper opening is roughly two times the relaxed upper opening width 152 (when the bag is in a relaxed state), or two times the distance between the interior edges 124 of the short seals 120. Since the relaxed upper opening width 152 of the present invention is reduced compared to the bag proper width 150, the relaxed circumference of the upper opening for the depicted elastic drawstring bag 100 is less than the circumference of the upper opening for a conventional drawstring bag 400. Therefore, the relaxed circumference of the upper opening of the elastic drawstring bag 100 may be reduced to less than the circumference of the trash receptacle 200.
Referring now to
Unlike non-elastic drawstring trash bags 400, the circumference of the upper opening of the depicted embodiment of an elastic drawstring trash bag 100 can be less than the circumference of the upper lip 202 of a trash receptacle 200. For the embodiment depicted in
The materials of the elastic drawstrings 116 and 118 are chosen to allow the elastic drawstrings 116 and 118 to be stretched over the upper lip 202 even with the reduced distance between the short seals 120. Thus, when the elastic drawstrings 116 and 118 are circumferentially stretched, the upper opening of the elastic drawstring bag 100 can easily be placed over the upper lip 202 of the trash receptacle 200.
In addition to facilitating the application of the bag over the upper lip 202 of a trash receptacle 200, the elastic drawstrings 116 and 118 also help to maintain the bag on the trash receptacle 200. In particular, when the elastic drawstrings 116 and 118 are stretched over the upper lip 202 of the trash receptacle 200 and released, the drawstrings 116 and 118 will contract and fit snugly around the trash receptacle 200.
As noted, the embodiments depicted herein are not intended to limit the scope of the present invention. Indeed, it is contemplated that any number of different embodiments may be utilized without diverging from the spirit of the invention. Therefore, the appended claims are intended to more fully encompass the scope of the present invention.
Number | Name | Date | Kind |
---|---|---|---|
3010640 | Kugler | Nov 1961 | A |
3029853 | Piazze | Apr 1962 | A |
3738567 | Ruda | Jun 1973 | A |
4762430 | Bullard | Aug 1988 | A |
5133607 | Bonke | Jul 1992 | A |
5265962 | Ogawa et al. | Nov 1993 | A |
6003717 | Long | Dec 1999 | A |
6059458 | Belias et al. | May 2000 | A |
6394651 | Jackson | May 2002 | B2 |
6585415 | Malaspina | Jul 2003 | B2 |
6921202 | Raterman | Jul 2005 | B2 |
6939042 | Rusnak et al. | Sep 2005 | B2 |
6994469 | Sleight et al. | Feb 2006 | B2 |
7137737 | Schneider | Nov 2006 | B2 |
8523439 | Ross | Sep 2013 | B2 |
20010019638 | Fox et al. | Sep 2001 | A1 |
20060165319 | Patridge et al. | Jul 2006 | A1 |
20130301958 | Ross | Nov 2013 | A1 |
Number | Date | Country |
---|---|---|
19636511 | Mar 1998 | DE |
0978459 | Feb 2000 | EP |
WO 2006050576 | May 2006 | WO |
Number | Date | Country | |
---|---|---|---|
20100111452 A1 | May 2010 | US |