The present invention relates to improvements in self contained breathing apparatus and other applications in which two or more smaller sized tanks for holding gas under pressure are substituted for a larger tank to provide the same or greater gas capacity with a smaller profile and little or no increase in weight.
Self contained breathing apparatuses are used by many different users including firefighters, divers, rescuers, miners, chemical workers and many others. For brevity, the description of the preferred embodiment of the present application will concentrate primarily on firefighters, it being understood that the concepts and principles described herein are equally applicable to many other types of users.
Firefighters, often wear a self contained breathing apparatus (SCBA) when entering a burning building. The SCBA provides the firefighter with a predetermined quantity of breathable air which will last typically for either 30, 45, or 60 minutes, depending upon the size of the compressed air cylinder or tank and the initial gauge pressure inside the cylinder. The current 30 minute cylinder or tank that firefighters wear on their backs is nearly 6 inches in diameter, and this additional profile can present problems when the firefighter must squeeze through tight spaces, as is often required. What is needed is an SCBA cylinder configuration that provides a smaller profile, with no loss of air capacity, and with little or no weight increase, or alternatively a cylinder configuration that provides such a smaller profile with additional air capacity and only a modest weight increase. Either result would be an improvement over the present situation. In addition to the SCBA tank the firefighters wear on their backs, in the near future firefighters may also wear a life-saving bailout device on their front (such as the Bailout Buddy™ produced and sold by Life-Pack Technologies), and this will further increase the need to reduce the SCBA tank profile. In a much different application such as in hydrogen storage cylinders for use with fuel cell vehicles high capacity and low weight are obviously very important, however equally important is being able to fit the hydrogen storage cylinder(s) into the available space(s) within the vehicle.
The preferred embodiment of the present invention replaces the single large SCBA composite cylinder currently in use by firemen, with two or more, typically side-by-side smaller diameter composite cylinders, all feeding into a common header, to provide the desired reduced profile for the firefighters' SCBA application. If the new composite cylinders were to have approximately half the diameter of the current composite cylinder, four such cylinders would contain approximately the same volume of air as the single current cylinder (not counting the additional volume of the common header). Furthermore, by using new super pressure composite cylinder technology now on the horizon in combination with the present invention, new smaller diameter SCBA cylinders can be made to hold more pressure, so that not only can there be a substantial, up to 50% reduction in profile, but also an increase in capacity from say: 30 minutes to up to 60 minutes (utilizing twice the pressure), all with just a small increase in weight, as will be shown.
Briefly stated, the present invention, in one embodiment comprises an improved self contained breathing apparatus (SCBA) for use by a firefighter, miner, chemical worker, rescuer, diver or other user. The SCBA includes a single large generally cylindrical tank of a first predetermined outside diameter having a first predetermined weight when holding a first predetermined quantity of a breathable gas under a first predetermined pressure, an on/off valve for permitting or preventing the flow of the breathable gas from the tank, at least one pressure regulator for regulating the pressure of the breathable gas from the tank and a gas distribution device for providing a pressure regulated flow of the breathable gas to the user. The improvement comprises replacing the single large tank with at least two smaller sized generally cylindrical tanks, each smaller tank being of a second predetermined outside diameter which is substantially smaller than the first predetermined outside diameter and a generally tubular pressure header in fluid communication with each smaller tank and with the on/off valve, the smaller tanks and the pressure header having a second predetermined combined weight when holding a second predetermined quantity of the breathable gas under a second predetermined pressure. The second predetermined combined weight is substantially the same as or less than the first predetermined weight when the first and second predetermined pressures are substantially the same and the first and second predetermined quantities of the breathable gas are substantially the same. Pressurized breathable gas from each of the smaller tanks is supplied though the pressure header, on/off switch and the at least one pressure regulator to the distribution device to assist the user in breathing, the second predetermined outside diameter of the smaller tanks providing a reduced profile for the SCBA without an increase in weight to provide increased maneuverability for the user when using the SCBA.
In another embodiment the present invention comprises a self contained breathing apparatus (SCBA) for use by a firefighter, miner, chemical worker, rescuer, diver or other user. The SCBA including two generally cylindrical tanks, each of a predetermined outside diameter which is less than 3.6 inches for holding a predetermined quantity of a breathable gas under a predetermined pressure, a generally tubular pressure header in fluid communication with both of the tanks, an on/off valve in fluid communication with the header for permitting or preventing the flow of the breathable gas from the tanks, at least one pressure regulator for regulating the pressure of the breathable gas from the tanks and a gas distribution device for providing a pressure regulated flow of the breathable gas to the user. Pressurized breathable gas from each of the two tanks is supplied though the pressure header, on/off switch and the at least one pressure regulator to the distribution device to assist the user in breathing, the predetermined outside diameter of the tanks providing a small profile for the SCBA to provide increased maneuverability for the user when using the SCBA.
In yet another embodiment the present invention comprises a self contained breathing apparatus (SCBA) for use by a firefighter, miner, chemical worker, rescuer, diver or other user. The SCBA including four generally cylindrical tanks, each of a predetermined outside diameter which is less than 3 inches for holding a predetermined quantity of a breathable gas under a predetermined pressure, a generally tubular pressure header in fluid communication with each of the tanks, an on/off valve in fluid communication with the header for permitting or preventing the flow of the breathable gas from the tanks, at least one pressure regulator for regulating the pressure of the breathable gas from the tanks and a gas distribution device for providing a pressure regulated flow of the breathable gas to the user. Pressurized breathable gas from each of the tanks is supplied though the pressure header, on/off switch and the at least one pressure regulator to the distribution device to assist the user in breathing, the predetermined outside diameter of the tanks providing a small profile for the SCBA to provide increased maneuverability for the user when using the SCBA.
In yet another embodiment the present invention comprises an improved fuel system for a vehicle operable by the use of a gaseous fuel including a large sized generally cylindrical fuel tank of a predetermined outside diameter having a first predetermined weight when holding a first predetermined quantity of gaseous fuel under a first predetermined pressure and an on/off valve for permitting or preventing the flow of the pressurized gaseous fuel from the large tank. The improvement comprises replacing the single large tank with at least two smaller sized generally cylindrical fuel tanks, each smaller tank being of a second predetermined outside diameter which is substantially smaller than the first predetermined outside diameter and a generally tubular pressure header in fluid communication with each smaller tank and with the on/off valve. The smaller tanks and the pressure header have a second predetermined combined weight when holding a second predetermined quantity of the gaseous fuel under a second predetermined pressure. The second predetermined combined weight is substantially the same as or less than the first predetermined weight when the first and second predetermined pressures are substantially the same and the first and second predetermined quantities of the gaseous fuel are substantially the same. The size of the smaller tanks is such that the smaller tanks may be distributed to differing locations throughout the vehicle so that substantially the same quantity of gaseous fuel under substantially the same pressure may be supplied to the vehicle in a more distributed manner with no substantial increase in weight from the weight of the single large tank.
The foregoing summary, as well as the following detailed analyses of the physical principals and detailed description of the preferred embodiment will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, particular arrangements and methodologies are shown in the drawings. It should be understood, however, that the invention is not limited to the precise arrangements shown or the methodologies of the detailed description. In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “right,” “left,” “lower” and “upper” designate directions in the drawings to which reference is made. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the self contained breathing apparatus and designated parts thereof. Unless specifically set forth herein, the terms “a”, “an” and “the” are not limited to one element but instead should be read as meaning “at least one”. The terminology includes the words noted above, derivatives thereof and words of similar import.
In the illustrated SCBA application, the axis of the common header 3 is substantially a straight line, but it needn't be straight in an alternate embodiment if, for a particular application, it is more advantageous to use a non-straight header to take maximum advantage of the reduced cylinder profiles afforded by the present invention. The common pressure header 3 is essentially a tube, or a series of interconnected tubes, in fluid communication, having openings to each of the smaller sized cylinders 2 substantially perpendicular to the header axis and having an outlet opening connected to the on/off valve 9 which is either substantially perpendicular to the header axis or substantially in-line with it. The cylinders 2 may be connected to the header 3 by standard or special pressure fittings, welding or in any other suitable manner. In the preferred embodiment, the common header 3 with the connected on/off valve 9 is connected and in fluid communication with the SCBA's first stage regulator 4, which in turn, is connected to a flexible hose 5, and the second stage regulator 6, in the mask 7, essentially the same as for the prior art large single cylinder SCBA as shown in
In will be appreciated that the present invention is not limited to use by a firefighter. A reduced profile SCBA in accordance with the present invention could also be used by a diver, rescuer, miner, chemical worker or virtually any other user in any other environment that requires breathing assistance. Additionally, while in the present embodiment the breathable gas that is supplied is air, it will be appreciated by those skilled in the art that some other breathable gas such as pure oxygen or oxygen combined with at least one other gas, such as nitrogen, could be held in the smaller sized cylinders 2. Further, while in the present embodiment the pressure regulated breathable gas or air is provided to the firefighter by a mask 7, it should be understood that some other kind of gas distribution device such as a mouthpiece, nosepiece or the like may alternatively be used in other applications. For example for a diver, an oxygen mixture may be used in the cylinders 2 and a mouthpiece may be used for delivering the breathable gas to the diver.
In general, for a bare metal cylindrical pressure vessel, the meridional stress s1 (measured along the intersection of the wall and a plane containing the cylinder axis) is:
pD/4t
and the circumferential stress s2 (measured along the intersection of the wall and a plane normal to the cylinder axis) is:
pD/2t
p is the gauge pressure (the difference between the inside pressure and the outside pressure),
D is the diameter, and
t is the wall thickness.
Thus the membrane stresses (both meridional and circumferential) are directly proportional to the gauge pressure and the diameter, and inversely proportional to the wall thickness. Therefore, if the diameter of the cylinder were to be halved, as shown in
Most of today's SCBA air cylinders are composite pressure vessels, not just bare metal. In a composite vessel 50 as shown in
Spurred on by the potential need for onboard super high pressure hydrogen storage cylinders (with their resulting increased capacity) for use with future automotive fuel cells, composite carbon fiber cylinder technology is about to attain another pressure plateau: 70 Mpa (or approximately 10,000 psi) by using more carbon fibers more efficiently. This advance should enable SCBA cylinders to effectively double in pressure to about 9,000 psi. In SCBA single cylinder systems, the increased pressure may allow for some modest reduction in profile when there is little or no increase in capacity. But when utilized in conjunction with the present invention, not only may it be possible to more than halve the SCBA profile, but the SCBA cylinder capacity could be doubled from about 30 minutes to about 60 minutes with just a modest increase in weight (and where much of that weight increase is just the increase in stored air weight).
When computing the charged cylinder weight, in addition to the weight of the empty cylinder, the weight of the compressed air must be taken into account. In SCBA cylinders, 30 minutes of air is approximately 45 standard cubic feet (scf) at 14.7 psi and 60° F. Since 1 scf of air weighs 0.078 lbs, 45 scf weighs 3.5 lbs. Therefore, increasing the pressure from 4,500 psi to 9,000 psi would not only double the scf of air (and the duration from 30 minutes to 60 minutes), and it would also increase the air weight from about 3.5 lbs to about 7.0 lbs.
Utilizing the current 4,500 psi single cylinder, wrapped carbon fiber technology, the typical 30 minute cylinder weighs approximately 8.5 lbs with valve and hardware, and the typical 60 minute cylinder (usually with 87 scf of air) weighs approximately 15 lbs with valve and hardware. Going from the 30 minute cylinder with 45 scf of air to the 60 minute cylinder with 87 scf of air, the air weight goes from 3.5 to nearly 7.0 lbs, and so the fully charged cylinder weight goes from about 12 lbs for 30 minutes to about 22 lbs for 60 minutes, and the diameter increases from about 5.5 inches to about 7.2 inches. Thus, despite the added assurance of a 60 minute air supply, the approximate 10 pounds of added weight plus the increase in cylinder profile from about 5½ inches to over 7 inches causes most firefighters to opt for the 30 minute cylinder, not the 60 minute cylinder.
With the present invention, a firefighter will be able to get more than 30 minutes of air with a fully charged 4,500 psi cylinder system weighing about 13 lbs (including the header weight and header volume) but having a profile of only about 2¾ inches. And utilizing the coming super pressure carbon fiber wrapped technology which will enable 9,000 psi, a firefighter could conceivably get more than 60 minutes of air with a fully charged reduced profile cylinder system that weighs about 17 lbs and has a profile of approximately 3 inches. Either case would provide a significant improvement, certainly with respect to the profile.
One method of quantifying the degree of improvement provided by the reduced diameter multiple cylinder approach over the single cylinder case is to compute the term:
DI=[capacity ratio(new/old)/(total weight ratio(new/old)×profile ratio(new/old))],
where the degree of improvement is indicated by how much the DI value exceeds 1.000. But in the end, the only truly meaningful measure is whether the desired reduced profile and capacity (or duration) can be obtained without an unacceptable total weight gain.
An alternate preferred embodiment of the present invention is directed to an improved storage cylinder or tank for storing a gaseous fuel, in the present embodiment hydrogen for propelling a vehicle 80 (
Although the preferred embodiment of the present invention for the reduced profile SCBA application has been described and specified in significant detail and the alternate preferred embodiment for the fuel cell vehicle gaseous fuel storage application has also been described, alternate arrangements and other applications still within the scope of the present invention are feasible. It will also be appreciated by those skilled in the art that alternate uses may be found that differ from the proposed uses, and that changes or modifications could be made to the above-described embodiments without departing from the broad inventive concepts of the invention. Therefore it should be appreciated that the present invention is not limited to the particular uses or particular embodiments disclosed but is intended to cover all uses and all embodiments within the scope or spirit of the described invention as defined by the appended claims.
This applications claims priority from U.S. Provisional Patent Application No. 60/859,176 filed Nov. 15, 2006 and entitled “A Reduced Profile Multiple Gas Cylinder Alternative for an SCBA, and Other Tight Space Applications, with Little Impact on Storage Capacity or Weight.”
Number | Date | Country | |
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60859176 | Nov 2006 | US |