1. Field of the Invention
The invention disclosed herein relates to sensors having a piezoelectric flexural mechanical resonator and, in particular, to these sensors being used in a downhole environment.
2. Description of the Related Art
A piezoelectric flexural mechanical resonator can be used in a sensor for measuring the density or viscosity of a fluid in contact with the resonator. Electrodes are used to create electric fields in a piezoelectric material, which in turn distorts (i.e., mechanically flexes) thereby displacing fluids around the material. As a result, the resonator resonates with one or more characteristics related to the density or viscosity of the fluid. The electrical impedance of the resonator (VIN/IOUT), or admittance (IOUT/VIN), can be measured as a function of frequency and interpreted as the density or viscosity of the fluid in contact with the resonator. Unfortunately, the electrical properties of this fluid, such as its dielectric constant and conductivity, influence the measurement of the resonator's impedance. When the electric fields stray into the fluid, they are influenced by the capacitance and conductance of the fluid. In this case, the transduction of the piezoelectric material becomes a function of the capacitance and conductance of the fluid surrounding the piezoelectric material and not the mechanical properties of the fluid itself. It would be well received in the drilling industry if the piezoelectric flexural mechanical resonator could be improved to account for electrical properties of fluids being sensed.
Disclosed is an apparatus for estimating a property of a fluid in a borehole penetrating the earth. The apparatus includes a piezoelectric material configured to be at least partially immersed in the fluid and embedded with a first electrode pair and a second electrode pair. An electronic unit is coupled to the first electrode pair and the second electrode pair and configured to measure motion impedance of the fluid caused by motion of the piezoelectric material by applying a first electrical stimulus to the first electrode pair and a second electrical stimulus to the second electrode pair and by receiving a first electrical signal from the first pair of electrodes and a second electrical signal from the second pair of electrodes to estimate the property. The resulting motion impedance measurement has a reduced influence from electrical properties of the fluid.
Also disclosed is a method for estimating a property of a fluid in a borehole penetrating the earth, the method includes: disposing a piezoelectric material in the borehole, the piezoelectric material having embedded therein a first electrode pair having a first electrode and a second electrode and a second electrode pair having a third electrode and a fourth electrode; at least partially immersing the piezoelectric material in the fluid; applying a first electrical stimulus to the first electrode pair and a second electrical stimulus to the second electrode pair thereby causing motion of the fluid by the piezoelectric material; receiving a first electrical signal from the first electrode pair and a second signal from the second electrode pair; wherein the applying and receiving are performed by an electronic unit coupled to the first and second electrode pairs, the electronic unit being configured to measure motion impedance of the fluid using the first and second electrical signals in order to estimate the property and being further configured to reduce an electrical influence of the fluid on the motion impedance measurement.
A non-transitory computer-readable medium having computer-executable instructions for estimating a property of a fluid in a borehole penetrating the earth by implementing a method that includes: applying a first electrical stimulus to a first electrode pair embedded in piezoelectric material and a second electrical stimulus to a second electrode pair embedded in the piezoelectric material thereby causing motion of the fluid by the piezoelectric material, the piezoelectric material being at least partially disposed in the fluid; receiving a first electrical signal from the first electrode pair and a second signal from the second electrode pair; measuring motion impedance of the fluid using the first and second signals; and estimating the property using the motion impedance with a reduced electrical influence of the fluid on the motion impedance measurement.
The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
A detailed description of one or more embodiments of the disclosed apparatus and method presented herein by way of exemplification and not limitation with reference to the Figures.
Still referring to
Reference may now be had to
When a voltage with a sweeping frequency is applied to a pair of the electrodes, an electric field is created within the piezoelectric material 20 causing the piezoelectric resonator 9 to resonate or vibrate at a resonant frequency with an amplitude related to a property of the fluid in which the sensing portion is immersed. The resonating of the piezoelectric resonator 9 displaces or causes motion of the fluid in which it is immersed, thus, coupling the resonator 9 to that fluid. That is, the fluid experiences alternating displacements or motions as the piezoelectric resonator 9 resonates. During sensing of the property, a pair of electrodes presents an electrical impedance, referred to as a motion impedance, due to the resonating or vibrating. The motion impedance has a value related to a mechanical property, such as density or viscosity, of the fluid of interest. The resonant frequency is characterized by a peak or trough of an amplitude of a signal used to measure the impedance. While impedance measurements at the resonant frequency may present a signal with a higher signal to noise ratio, measurements can also be performed at other frequencies.
As noted above, when a voltage is applied to a pair of electrodes, an electric field is created between each of the electrodes in the set. This electric field can leak or stray from the piezoelectric material 20 into the fluid being tested and affect the impedance presented by the pair of electrodes. The accuracy of the measurements of the property can thus be affected by leakage of the electric fields. Factors affecting the amount of leakage of the electric fields are the dielectric constant and conductance of the fluid. The capacitance presented by the fluid is related to the dielectric constant of the fluid. The amount of inaccuracy due to the leakage of the electric fields is determined by the values of the dielectric constant and conductance.
The electrical equivalent circuit illustrated in
In order to improve the accuracy of measurements of a property of the fluid being tested, the affects of the electric fields straying or leaking from the piezoelectric material 20 into the fluid being tested need to be taken into account. Disclosed is an approach using four electrodes embedded in the piezoelectric material 20. The four electrodes are represented as a two-port network where any two electrodes represent one port and the other two electrodes represent the other port. Leaking currents are taken into account by representing and solving for the leaking currents in an equivalent circuit in the two-port network. Hence, once the magnitudes of the leaking currents are known, their influence can be deleted from a measurement of a physical property (Zf) of the fluid of interest.
Reference may be had to
Determining the motion impedance Zf involves determining the values of the various equivalent circuit impedances in an equivalent circuit such as the one shown in
Using mesh-current analysis or node-voltage analysis, a set of independent linear equations can be written. These equations can also be written in matrix form. The set of equations is determinate if the number of equations equals the number of unknowns. The number of unknowns can be reduced by the aforementioned analysis or experimentation or by recognizing circuit symmetry. Populating values for the circuit elements in the equations or matrix is addressed below.
In treating the equivalent circuit as a multi-port network, where two unique terminals or electrodes are used to make up each port, the equivalent circuit is represented as connections of various elementary circuits. As discussed above, the equivalent circuit depicted in
Obtaining equivalent circuit impedance values for mesh-current or node-voltage analysis or treating the equivalent circuit as a multi-port network involves applying an electrical stimulus to one or more ports and measuring an electrical response at those ports or other ports not used for applying electrical stimuli. For example, using the equivalent circuit shown in
The equivalent circuit can be generated by a processor in the downhole electronics 7, the surface computer processing system 8, or the electronic unit 50 or received by these processing systems if known beforehand.
It can be appreciated that the downhole tool 10 can include a flexural mechanical piezoelectric resonator sensor having more than two pairs of electrodes embedded in the piezoelectric material 20. In one or more embodiments using more than two pairs of electrodes, more than one two-port network or a multi-port network can be created and analyzed. The techniques disclosed above for providing accurate estimates of the mechanical properties and/or electrical properties of the fluid of interest are applicable to those configurations. It can be appreciated that using more than two pairs of electrodes and thus creating two or more two-port networks or a multi-port network can provide for multiple measurements of the motion impedance Zf or the electrical properties of the fluid of interest. Multiple measurements of the same property can provide measurements that are less susceptible to noise (i.e., measurements having a higher signal to noise ratio).
It can be appreciated that when an equivalent circuit for two pairs of electrodes is developed and represented as a two-port network, any two terminals may be used as the first port with the remaining two terminals used as the second port. For example, in one embodiment with respect to
It can be appreciated that the piezoelectric material 20 and the electrodes 21-24 can assume shapes other than a tuning fork and that the electrodes can be disposed in any order in the piezoelectric material 20.
In support of the teachings herein, various analysis components may be used, including a digital and/or an analog system. For example, the downhole electronics 7, the surface computer processing system 8, or the electronic unit 50 may include the digital and/or analog system. The system may have components such as a processor, storage media, memory, input, output, communications link (wired, wireless, pulsed mud, optical or other), user interfaces, software programs, signal processors (digital or analog) and other such components (such as resistors, capacitors, inductors, switches and others) to provide for operation and analyses of the apparatus and methods disclosed herein in any of several manners well-appreciated in the art. It is considered that these teachings may be, but need not be, implemented in conjunction with a set of computer executable instructions stored on a non-transitory computer readable medium, including memory (ROMs, RAMs), optical (CD-ROMs), or magnetic (disks, hard drives), or any other type that when executed causes a computer to implement the method of the present invention. These instructions may provide for equipment operation, control, data collection and analysis and other functions deemed relevant by a system designer, owner, user or other such personnel, in addition to the functions described in this disclosure.
Further, various other components may be included and called upon for providing for aspects of the teachings herein. For example, a power supply (e.g., at least one of a generator, a remote supply and a battery), cooling component, heating component, magnet, electromagnet, sensor, electrode, transmitter, receiver, transceiver, antenna, controller, optical unit, electrical unit or electromechanical unit may be included in support of the various aspects discussed herein or in support of other functions beyond this disclosure.
The term “carrier” as used herein means any device, device component, combination of devices, media and/or member that may be used to convey, house, support or otherwise facilitate the use of another device, device component, combination of devices, media and/or member. Other exemplary non-limiting carriers include drill strings of the coiled tube type, of the jointed pipe type and any combination or portion thereof. Other carrier examples include casing pipes, wirelines, wireline sondes, slickline sondes, drop shots, bottom-hole-assemblies, drill string inserts, modules, internal housings and substrate portions thereof.
Elements of the embodiments have been introduced with either the articles “a” or “an.” The articles are intended to mean that there are one or more of the elements. The terms “including” and “having” are intended to be inclusive such that there may be additional elements other than the elements listed. The conjunction “or” when used with a list of at least two terms is intended to mean any term or combination of terms. The terms “first,” “second,” “third” and “fourth” are used to distinguish elements and are not used to denote a particular order.
It will be recognized that the various components or technologies may provide certain necessary or beneficial functionality or features. Accordingly, these functions and features as may be needed in support of the appended claims and variations thereof, are recognized as being inherently included as a part of the teachings herein and a part of the invention disclosed.
While the invention has been described with reference to exemplary embodiments, it will be understood that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications will be appreciated to adapt a particular instrument, situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
This application claims the benefit of an earlier filing date from U.S. Provisional Application Ser. No. 61/507,886 filed Jul. 14, 2011, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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61507886 | Jul 2011 | US |