The invention relates generally to protecting of a jaw crusher by a hydraulic safety apparatus in an overload situation. Particularly, but not exclusively, the invention relates to reducing twisting of a pitman caused by one-sided crushing forces during operation of a jaw crusher.
A jaw crusher is a device suitable for crushing stone.
If the force or strain incident on the movable jaw is too large, the toggle plate may give in, i.e. a so called buckling takes place, and thus protect the crusher from further damage. In addition to the toggle plate, the hydraulic cylinder and a pressure relief valve 14, in other words, a safety valve in connection with the hydraulic cylinder form a further safety apparatus, since the space 16 behind the piston has a connection through the safety valve to a hydraulic fluid tank. The safety apparatus is adjusted so that when crushing materials the pressure of the hydraulic fluid in the cylinders of the safety apparatus remains below an opening pressure of the pressure relief valve. The pressure relief valve opens first in an overload situation when the pressure in the cylinders 9 caused by uncrushable material exceeds the opening pressure.
The crusher according to
In
The crushing elements, the pitman and the cylinders 9 of the safety apparatus of the jaw crusher receive large crushing forces during crushing and move several times per second. The required wear resistance is taken into account in the structure of the jaw crusher by using sufficiently large material strengths and wear resistant surfaces in such a way that on one hand a sufficient durability is reached and on the other hand creating costs is avoided. In addition, the crushing capacity of the jaw crusher that is dependent on the efficiency of the crushing impacts is sought to be maximized and the energy consumption of the crusher is sought to be minimized.
Patent publication FI20095429 (A) shows an arrangement with which undesired give of a cylinder can be reduced in order to increase the efficiency of a crusher.
The purpose of the invention is to avoid or lessen problems related to the state of the art and/or provide new technical alternatives.
The inventor has noted that during crushing when the crushing force presses the side of the jaw fixed to the pitman of the jaw crusher, only the piston of the hydraulic cylinder located at that side is pressed further into the cylinder in the safety apparatus whereupon the oil in the cylinder discharges quickly into the central and the other side cylinder and the pistons of the central and the other side cylinders move outwardly and the pitman twists. A repeated twisting of the pitman substantially exposes the joints between the cylinder and the jaw crusher pitman to wear. The inventor has also noted that said twisting of the pitman decreases the efficiency of the crusher, as it decreases the power of the crushing impacts. The inventor has further noted that in the state of the art undesired give is sought to be reduced with complicated technical arrangements thus increasing costs and decreasing operational reliability.
According to a first example aspect of the invention there is provided a crusher for crushing mineral material comprising a substantially fixed crushing element and a pitman as a crushing element configured to be movable, which crushing elements are arranged to receive a crushing force, the crusher further comprising:
at least two hydraulic cylinders and a piston in each hydraulic cylinder;
a piston rod attached to the piston and extending through a first end of the hydraulic cylinder and being in connection with the crushing element configured to be movable;
a hydraulic fluid connecting channel between said at least two hydraulic cylinders which connecting channel is connected to a hydraulic fluid space of the hydraulic cylinder to be pressurized by the crushing force; and
said connecting channel is dimensioned so that the diameter of a circle corresponding to the flow area of said hydraulic cylinder is at least 25 times larger than the diameter of a circle corresponding to the flow area of the connecting channel.
According to a second example aspect of the invention there is provided a crusher for crushing mineral material comprising a substantially fixed crushing element and a pitman as a crushing element configured to be movable, which crushing elements are arranged to receive a crushing force, the crusher further comprising:
at least two hydraulic cylinders and a piston in each hydraulic cylinder;
a piston rod attached to the piston and extending through a first end of the hydraulic cylinder and being in connection with the crushing element configured to be movable;
a hydraulic fluid connecting channel between said at least two hydraulic cylinders which connecting channel is connected to a hydraulic fluid space of the hydraulic cylinder to be pressurized by the crushing force; and
said connecting channel is dimensioned so that the diameter of the hydraulic fluid space, to be pressurized by the crushing force, of said hydraulic cylinder is at least 25 times larger than the flow diameter of the connecting channel.
Preferably the diameter of the hydraulic cylinder is at least 25 times larger than the diameter of the connecting channel.
Preferably the connecting channel is dimensioned so that the diameter of the circle corresponding to the flow area of said hydraulic cylinder is at least 45 times larger than the diameter of a circle corresponding to the flow area of the connecting channel.
Preferably the connecting channel is configured during crushing to form a pressure loss of at least 30 bar, more preferably a pressure loss ΔP of at least 50 bar. Preferably the pressure loss is formed when there is crushed in the range of an adjusted maximum pressure of a safety valve (pressure relief valve) of a hydraulic safety apparatus of the crusher, and when the crushing force (caused by a quick crushing movement) is directed one-sided to the outermost hydraulic cylinder of the crusher.
Preferably the flow area of the connecting channel is the smallest flow area of the connecting channel.
Preferably a throttle is arranged to the connecting channel defining the smallest flow area of the connecting channel.
Preferably the connecting channel is configured to enable the flow of the hydraulic fluid between the hydraulic cylinders in a slow adjustment movement of the hydraulic cylinder for example in the setting adjustment.
Preferably adding of the hydraulic fluid is arranged at place of the central hydraulic cylinder preferably into the connecting channel. Hydraulic fluid can be added for example when the setting is adjusted smaller.
Preferably the crusher comprises three hydraulic cylinders that are connected by the connecting channels.
According to a third example aspect of the invention there is provided a mineral material processing plant that comprises a crusher according to the first or second aspect of the invention.
Preferably the mineral material processing plant is a mobile processing plant.
According to a fourth example aspect of the invention there is provided a method for reducing twisting of a pitman in a crusher, said crusher comprising a substantially fixed crushing element and the pitman as a crushing element configured to be movable, which crushing elements are arranged to receive a crushing force, the method comprising:
supporting the crushing element configured to be movable with an apparatus comprising at least two hydraulic cylinders, and a piston, a piston rod and hydraulic fluid in each cylinder, and connecting channels connecting said hydraulic cylinders, the connecting channels being connected to a hydraulic fluid space of the hydraulic cylinder pressurized by the crushing force; and
dimensioning said connecting channel so that the diameter of a circle corresponding to the flow area of said hydraulic cylinder is at least 25 times larger than the diameter of a circle corresponding to the flow area of the connecting channel.
According to a fifth example aspect of the invention there is provided a method for reducing twisting of a pitman in a crusher, said crusher comprising a substantially fixed crushing element and the pitman as a crushing element configured to be movable, which crushing elements are arranged to receive a crushing force, the method comprising:
supporting the crushing element configured to be movable with an apparatus comprising at least two hydraulic cylinders, and a piston, a piston rod and hydraulic fluid in each cylinder, and connecting channels connecting said hydraulic cylinders, the connecting channels being connected to a hydraulic fluid space of the hydraulic cylinder pressurized by the crushing force; and
dimensioning said connecting channel so that the diameter of the hydraulic fluid space, to be pressurized by the crushing force, of said hydraulic cylinder is at least 25 times larger than the flow diameter of the connecting channel.
Preferably dimensioning the diameter of the hydraulic cylinder at least 25 times, more preferably at least 45 times, larger than the diameter of the connecting channel.
Preferably dimensioning said connecting channel so that the diameter of the circle corresponding to the flow area of said hydraulic cylinder is at least 45 times larger than the diameter of a circle corresponding to the flow area of the connecting channel.
Preferably forming during crushing a pressure loss of at least 30 bar, more preferably a pressure loss ΔP of at least 50 bar, in the connecting channel.
Preferably forming the pressure loss when there is crushed in the range of an adjusted maximum pressure of a safety valve (pressure relief valve) of a hydraulic safety apparatus of the crusher, and when the crushing force (caused by a quick crushing movement) is directed one-sided to the outermost hydraulic cylinder of the crusher.
Preferably defining the smallest flow area of the connecting channel by a throttle.
Preferably enabling the flow of the hydraulic fluid between the hydraulic cylinders in a slow adjustment movement of the hydraulic cylinder for example in the setting adjustment.
Preferably adding hydraulic fluid at place of the central hydraulic cylinder preferably into the connecting channel.
Different embodiments of the present invention will be illustrated or have been illustrated only in connection with some aspects of the invention. A skilled person appreciates that any embodiment of an aspect of the invention may apply to the same aspect of the invention and other aspects alone or in combination with other embodiments as well.
The invention will now be described, by way of example, with reference to the accompanying drawings.
In the following description, like numbers denote like elements. It should be appreciated that the illustrated drawings are not entirely in scale, and that the drawings mainly serve the purpose of illustrating embodiments of the invention.
b have been explained in connection with the background of the invention. The inventor has noted that the undesired twisting of the pitman made possible by the safety apparatus hereinbefore described can be reduced with a simple and cost effective solution. A jaw crusher according to
According to some embodiments in order to achieve an improvement according to the invention the connecting channel 5 diameter DCH≦12.7 mm (½ inches), for example DCH≦6.35 mm (¼ inches), but a skilled person understands that when the size of the cylinder is changed also the size of the connecting channel may change because an object of the invention is to slow down the discharging of the hydraulic liquid from the hydraulic cylinder during a quick crushing stroke being divided in an exceptional way.
Better than by the sole size of the connecting channel, the invention is described by a ratio DCYL/DCH of the diameter DCYL of the cylinder 9 and the diameter DCH of the connecting channel 5 being preferably more than 25. According to some embodiments DCYL/DCH>45. The diameter of the connecting channel 5 means preferably the smallest diameter of the connecting channel between the cylinders. Naturally the cylinder 9 and the connecting channel 5 can have a cross-section deviating from a circle so that preferably the connecting channel is dimensioned so that the diameter of a circle corresponding to the flow area of (the cross-section of) said hydraulic cylinder is at least 25 times larger than the diameter of a circle corresponding to the flow area of the connecting channel.
Before the crushing stroke the pressure of the cylinder is p. In
In
In the adjustment of the setting of the crusher the small-diameter connecting channel 5 is sufficient because in the setting adjustment the desired movement speed of the cylinder 9 piston is very low in relation to the quick work strokes.
A calculated curve 60 of
In
In an apparatus according to an embodiment of the invention in this first jaw crusher (width of the crushing chamber ca. 1000 mm) the ratio of the hydraulic cylinder 9 diameter DCYL 240 mm and the flow diameter DCH 6.35 mm (¼ inches) of the connecting channel 5 (with relative small diameter) between the neighboring cylinders is ca. 38 and the formed computational pressure loss ΔP is ca. 620 bar in the crushing situation corresponding to the opening pressure 300 bar of the safety valve PRV 14 (not shown in the curve 60).
The point c represents a situation in a second apparatus (width of the crushing chamber ca. 1200 mm) according to an embodiment of the invention where the ratio of the hydraulic cylinder 9 diameter DCYL 300 mm and the flow diameter DCH 11.6 mm of the connecting channel 5 (with relative small diameter) between the neighboring cylinders is ca. 26 and where the formed computational pressure loss ΔP is ca. 50 bar in a crushing situation corresponding to an opening pressure 250 bar of the safety valve PRV 14. Further in the second apparatus according to an embodiment of the invention where the ratio of the hydraulic cylinder 9 diameter DCYL 300 mm and the flow diameter DCH 6.35 mm (¼ inches) of the connecting channel 5 (with relative small diameter) between the neighboring cylinders is ca. 47 and where the formed computational pressure loss ΔP is ca. 1000 bar in a crushing situation corresponding to the opening pressure 250 bar of the safety valve PRV 14 (not shown in the curve 60).
The point d represents a situation in a third apparatus (width of the jaw crusher crushing chamber ca. 950 mm) according to an embodiment of the invention where the ratio of the hydraulic cylinder 9 diameter DCYL 200 mm and the flow diameter DCH 6.35 mm (¼ inches) of the connecting channel 5 (with relative small diameter) between the neighboring cylinders is ca. 31 and where the formed computational pressure loss ΔP is ca. 340 bar in a crushing situation corresponding to an opening pressure 300 bar of the safety valve PRV 14.
The feeder, the crusher, the power source and the conveyor are attached to a frame 701 which in this embodiment further comprises a track base 702 for moving the processing plant. The processing plant may also be completely or in part wheel-based or movable on legs. Alternatively, it may be movable or towable with for example a truck or other external power source. In addition to the hereinbefore, the processing plant may also be a stationary processing plant.
Without in any way limiting the scope, interpretation or possible applications of the invention, an improvement of the energy consumption and capacity of a mineral material processing plant can be considered a technical advantage of different embodiments of the invention. Furthermore, an increased lifetime of components of a mineral material processing plant can be considered a technical advantage of different embodiments of the invention. Furthermore, an increased environmental friendliness of a mineral material processing plant can be considered a technical advantage of different embodiments of the invention. Furthermore, an increase of operational reliability of a mineral material processing plant can be considered a technical advantage of different embodiments of the invention.
The twisting of the pitman 11 and the toggle plate 1 caused by the crushing force F is substantially reduced because oil from the outermost loaded cylinder 9 is not able to flow through the small-diameter connecting channel 5 as quickly as in the known solution. The attachment of the movable jaw (wear part) functions better because the pitman does not twist during crushing. The smaller deflection during the crushing increases efficiency and the energy consumption is decreased.
The foregoing description provides non-limiting examples of some embodiments of the invention. It is clear to a person skilled in the art that the invention is not restricted to details presented, but that the invention can be implemented in other equivalent means.
Some of the features of the above-disclosed embodiments may be used to advantage without the use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles of the invention, and not in limitation thereof. Hence, the scope of the invention is only restricted by the appended claims.
Number | Date | Country | Kind |
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20135635 | Jun 2013 | FI | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FI2014/050414 | 5/27/2014 | WO | 00 |