A print apparatus may apply print agents to a paper or another substrate. In one example, a print apparatus may apply a print agent that is an electrostatic printing fluid (e.g., electrostatically chargeable toner or resin colorant particles dispersed or suspended in a carrier fluid). Such a system is commonly referred to as a LEP printing system. In other examples, a print apparatus may apply a print agent via a dry toner or an inkjet printing technology.
In an example of LEP printing, a printer may form an image on a print substrate by placing an electrostatic charge on a photoconductor, and then utilizing a laser scanning unit, LED writing head, or other writing component to apply an electrostatic pattern of the desired image on the photoconductor to selectively discharge the photoconductor. The selective discharging forms a latent electrostatic image on the photoconductor. The printer includes a development station to develop the latent image into a visible image by applying a thin layer of electrostatic ink (which may be generally referred to as “LEP ink”, or “electronic ink” in some examples) to the patterned photoconductor. Charged toner particles in the LEP ink adhere to the electrostatic pattern on the photoconductor to form a liquid ink image. In examples, the liquid ink image, including colorant particles and a carrier fluid, is transferred utilizing a combination of heat and pressure from the photoconductor to an intermediate transfer member (referred herein as a “blanket”). In an example, the blanket may be, or may be attached to, a rotatable drum. In another example, the blanket may be a belt driven that is to be driven by a series of rollers. In examples the blanket may be a consumable or replaceable blanket. The blanket is heated until carrier fluid evaporates and colorant particles melt, and a resulting molten film representative of the image is applied.
In examples, the photoconductor surface upon which the latent electrostatic image is to be formed has had a thin layer of imaging oil applied. The imaging oil layer is to facilitate the application of ink layers from the development station to the photoconductor surface. In certain applications, the imaging oil layer may be a residual from a wiping operation performed by a cleaning station for the photoconductor. In certain applications, the cleaning station will apply a thin layer, e.g. a 10-100 nm, of imaging oil to extend the lifespan and performance of the photoconductive surface (e.g., delay/slow down the rate of oxidization of imaging oil). In certain applications, imaging oil will additionally facilitate the transfer of inked images from the photoconductor surface to the blanket. A significant challenge with some LEP printers, however, is that variations in imaging oil layer thickness at the photoconductor surface beneath the writing component can cause significant print quality issues. The print quality is affected as the writing component's selective discharging of the photoconductor to form a latent image is impaired by inconsistent reflectance of the photoconductor surface. In certain applications, an imaging oil thickness of variation of 5-10 nm can result in a visible print quality defect on the printed substrate. In some applications, increasing imaging oil thickness at the photoconductor surface to decrease reflectance variations will not be effective to improve print quality as applying to the photoconductor a layer of imaging oil at a thickness that would be needed to address reflectance variations would result in imaging oil splashes off the photoconductor and charging issues. In some implementations splashes and charging issues can occur with imaging oil thickness of 10 microns or more, causing significant print quality issues and damage other critical printer components.
To address these issues, various examples described in more detail below provide a system and a method for reducing photoconductor reflectance variance issues during printing. In an example of the disclosed method, an imaging oil is applied upon a photoconductor surface. An element is brought into contact with the imaging oil at the photoconductor surface. The element has a first refractive index that is within a predefined tolerance of a second refractive index of the imaging oil. The photoconductor surface is exposed to light emitted by a writing component, with the light passing through the element and the imaging oil. In a particular example, the element is to stay in contact with the surface of the photoconductor without an air gap due to capillary action of imaging oil present in a nip between the element and the photoconductor surface. In an example, the light emitted by the writing component has an established or known wavelength range, and the element is transparent to the light in the wavelength range.
In another example of the disclosure, an LEP printer includes a rotatable drum with a photoconductor surface coated with imaging oil. The LEP printer includes a flexible sheet positioned to be in contact with imaging oil at the photoconductor surface. The sheet has a first refractive index that is within a predefined tolerance of a second refractive index of the imaging oil.
In another example of the disclosure, an optical device is provided for reducing photoconductor reflectance variance issues at an LEP printer. The optical device includes an element for placement at the printer in contact with a photoconductor surface coated with imaging oil. The element has a refractive index that is within a predetermined tolerance of a refractive index of the imaging oil.
In this manner the disclosed method, LEP printer, and optical device provide for effective and efficient reduction or elimination of print quality issues that are attributable to imaging oil layer thickness variation at a photoconductor surface. By bringing the element that has a refractive index that the same or within a tolerance of the refractive index of the imaging oil at a photoconductor surface into contact with the imaging oil, the disclosed method, LEP printer, and optical device can “virtually” increase the thickness of the imaging oil so that reflectance variance at the photoconductor is minimized. Optically, having an element with a specific refractive index in place to be in contact with imaging oil at a photoconductor surface can be equivalent or nearly equivalent to having imaging oil at the photoconductor surface at the same thickness. This enables avoidance of photoconductor reflectance variance issue without the splashing, charging issues, and component damage that can result from having an imaging oil layer that is too thick for the LEP printer. The disclosed method, LEP printer, and optical device should be particularly beneficial for LEP printers with photoconductor surfaces that are sensitive to imaging oil thickness variation under the writing component, including, but not limited to LEP printers including an amorphous silicon (aSi) drum. However, the disclosed method, LEP printer, and optical device are likewise applicable to LEP printers with an organic photoconductor or a conventional photoconductor plate mounted on a drum.
Users and providers of LEP printer systems and other printer systems will appreciate the improvements in print quality and the reductions in damage to print apparatus components and reductions in downtime afforded by utilization of the disclosed examples. Installations and utilization of LEP printers that include the disclosed method, LEP printer, and optical device should thereby be enhanced.
As used herein, “imaging oil” refers generally to a viscous petroleum-based liquid utilized in LEP printing. In an example, an imaging oil reservoir may supply clean imaging oil to a cleaning station for a photoconductor, wherein the cleaning station applies the imaging oil to the photoconductor surface. In certain examples, the imaging oil reservoir may additionally provide imaging oil to ink storage tanks, wherein the imaging oil is to serve as a carrier fluid for the ink as it is distributed to the photoconductor during printing operations. In certain examples, the imaging oil reservoir may include an imaging oil filter assembly with an optical sensor that is to check imaging oil purity and provide a user instruction when the imaging oil level is too low, when the imaging oil is dirty to the point that print quality or printing operations will be affected, and/or when the imaging oil filters need replacing.
Continuing at
As used herein, a “predefined tolerance” refers generally to defined, limited, or previously established allowable amount of variation. In an example, the first refractive index of the element may the same as the second refractive index of the photoconductor surface. In another example, the first refractive index of the element may be different than the second refractive index of the photoconductor surface, yet within a range of values that was previously established as acceptable refractive index values. In an example, a printer that includes the photoconductor surface may access, directly or indirectly via communication with another computing device, a listing of predefined tolerances and/or a listing of acceptable refractive index values. In another example, a computing device in network connection with a printer that includes the photoconductor surface may directly or indirectly access the listing of predefined tolerances and/or a listing of acceptable refractive index values.
Continuing at
In a particular example, the element is to be automatically selected from a plurality of available elements according to a calculated target thickness, wherein the target thickness is calculated according the formula
T>λ2/(2·nref·Δλ),
In an example, the element is to stay in contact with the surface of the photoconductor, without air gaps, due to the capillary action of imaging oil located at a nip formed between the element and the photoconductor surface. In an example, the element that is brought into contact with the imaging oil at the photoconductor surface may be a flexible element, e.g. a plastic sheet or film. In another example, the element may be a rigid element, e.g. a glass element or a hard plastic element.
In examples, even if the element is placed directly (“hard-stopped”) on the drum, capillary effect will fill with imaging oil air gaps that might occur due to the surface roughness of the element and photoconductor surface. In any event, the element should be chemically compatible with the imaging oil such that there is no degradation of the element, the imaging oil, or the photoconductive surface due to chemical changes.
Continuing with
In an example, the photoconductor surface has been charged with a charging device, and the writing component is to expose the charged photoconductor surface with light within a specified range of wavelengths as the photoconductor surface rotates to form a latent image pattern upon the photoconductor surface. In this example the element that is in contact with the photoconductor surface is transparent to the light at the range of wavelengths. The latent image pattern is to replicate an image that is to be printed by the printer. In an example, the photoconductor surface may a consumable or replaceable component of the printer.
Moving to
Returning to
Moving to
According to the example of
Charging device 404 may include a charging device, such as a charge roller, corona wire, scorotron, or any other charging device. A uniform static charge is deposited on the photoconductive surface 204 by the charging device 404, As the photoconductive surface 204 continues to rotate, it passes a writing component 406 where one or more laser beams, LED, or other light sources dissipate localized charge in selected portions of the photoconductive surface 204 to leave an invisible electrostatic charge pattern (“latent image”) that corresponds to the image to be printed. In some examples, the charging device 404 applies a negative charge to the surface of the photoconductive surface 204. In other implementations, the charge is a positive charge. The writing component 406 then selectively discharges portions of the photoconductive surface 204, resulting in local neutralized regions on the photoconductive surface 204.
Continuing with the example of
The print fluid is transferred from the photoconductive surface 204 to blanket 820. The blanket may be in the form of a blanket attached to a rotatable second cylindrical drum 840. In other examples, the blanket may be in the form of a belt or other transfer system. In this particular example, the photoconductive surface 204 and blanket 820 are on drums 830840 that rotate relative to one another, such that the color separations are transferred during the relative rotation. In the example of
Once the layer of print fluid has been transferred to the blanket 820, it is next transferred to a print substrate. In this example, print substrate is a web substrate 850 moving along a substrate path in a substrate path direction 860. In other examples, the print substrate may a sheet substrate that travels along a substrate path. This transfer from the blanket 820 to the print substrate may be deemed the “second transfer”, which takes place at a point of engage between the blanket 820 and the print substrate. The impression cylinder 810 can both mechanically compress the print substrate into contact with the blanket 820 and also help feed the print substrate. In examples, the print substrate may be a conductive or a non-conductive print substrate, including, but not limited to, paper, cardboard, sheets of metal, metal-coated paper, or metal-coated cardboard. In examples, the print substrate with a printed image may be moved to a position to be scanned by an inline color measurement device 826, such as a spectrometer or densimeter, to generate optical density and/or background level data.
Controller 828 refers generally to any combination of hardware and software that is to control part, or all, of the LEP printer 300 print process. In examples, the controller 828 can control the voltage level applied by a voltage source, e.g., a power supply, to one or more of the writing component 406, developer assemblies 812, the blanket 820, a drying unit, and other components of LEP printer 300. In examples, controller 828 additionally may calculate a target thickness for element 206 and cause an automatic selection of element 206 from a set of available elements according to the calculated target thickness. In a particular example, controller 828 may select element 206 from a set of available elements according to a calculated target or minimal thickness utilizing the formula
T>λ2/(2·nref·Δλ),
Although the flow diagram of
It is appreciated that the previous description of the disclosed examples is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these examples will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other examples without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the examples shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the blocks or stages of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features, blocks and/or stages are mutually exclusive. The terms “first”, “second”, “third” and so on in the claims merely distinguish different elements and, unless otherwise stated, are not to be specifically associated with a particular order or particular numbering of elements in the disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/051566 | 9/18/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/060540 | 3/26/2020 | WO | A |
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