The invention relates to a reed drive of a loom, with a reed shaft mounted on a reed and with conversion gears, by means of which the rotational movement of one or more electromotive rotary drives is converted into a reciprocating pivoting movement of the reed.
In the prior art, proposals have for some considerable time been noted to replace the central drive of looms by means of a single drive motor by a plurality of individual drives, each of which is drive-active in a very specific part region of the loom. So that these individual electromotive rotary drives cooperate appropriately during the weaving operation, synchronizing devices in the manner of electric shafts are required and are known. The invention is concerned particularly with the individual drive of the reed.
Examples of this may be gathered from EP 796 360 B1 and EP 1 312 709 A1. According to EP 796 360 B1, the reed has mounted on it a reed shaft which is set in a reciprocating pivoting movement via two gears located at its ends. Said gears are located outside the reed width and have input shafts which are set in rotation via reduction gears by electromotive rotary drives located still further outside. The input shafts of the gears thus rotate at a speed other than that of the output shafts of the electromotive rotary drives. Further, it is also assumed that the gears acting on the reed shaft serve not only as conversion gears for achieving a reciprocating pivoting movement of the reed shaft, but, furthermore, also as additional reduction gears. This is customary in the prior art. Moreover, the drive for gripper, mechanisms serving for the insertion of the weft threads is derived via rotating cam disks from the input shafts of the gears located outside the reed width. The two electromotive rotary drives of the reed drive are driven in parallel by one or two frequency converters. Synchronization is additionally provided, for which may also serve a connecting shaft which runs at a distance from and parallel to the reed shaft and which runs coaxially with the input shafts of the gears.
In the reed drive of EP 1 312 709 A1, a drive shaft consisting of two parts is provided, which is arranged so as to run parallel to the reed shaft. The electro-motive rotary drive of the reed is arranged in the middle of the two part shafts and also in the middle of the reed-width longitudinal center of symmetry of the loom. Said electromotive rotary drive has at its ends two output shafts which are connected to the part shafts of the drive shaft. At the outer ends of the two part shafts are located cam disks which serve as conversion gears and convert the rotational movement of the electromotive rotary drive into a reciprocating movement of the reed shaft. In EP 1 312 709 A1, particular reference is made to the advantage to be afforded by the symmetrical design of the drive with the arrangement of the electromotive rotary drive in the plane of symmetry of the loom running in the longitudinal direction. It is in this case considered particularly important that the torsion of two part shafts is, overall, lower than the torsion of a continuous overall shaft of double the length of a part shaft. It is also already pointed out that the torsional and flexural stress on the drive shaft presents a problem, as do inertia forces and the risk of vibration problems. In this context, it is proposed to arrange the single electromotive rotary drive in a “barycentric” position, in which the stress due to inertia forces is to be the lowest. However, this barycentric arrangement is likewise to be adapted to the arrangement in the longitudinal center of the loom which is considered the greatest advantage and the actual feature of the solution of this known reed drive.
The aim of the invention is to develop further the reed drives according to the prior art and to provide a low-inertia dynamic drive with reduced energy requirement, which, overall, ensures a rigid construction and, moreover, a further decoupling of disturbance variables.
A first inventive implementation of this aim is specified in claim 1 and lies in a reed drive of a loom, with a reed shaft mounted on a reed, with at least in each case one conversion gear which is located in the respective outward-facing region of the reed shaft and which has a movable input member and a movable output member, the output member of each conversion gear being connected fixedly in terms of rotation to that region of the reed shaft which is assigned to it, with a design of the conversion gears such that in each case the rotational movement of the input member is converted into a movement of reversible direction of rotation of the output member, and with at least one electromotive rotary drive for the input member of each conversion gear, the electromotive rotary drive causing a rotational movement of its output shaft in common with and at the same rotational speed as the input member.
In the reed drive according to the invention, “respective outward-facing region of the reed shaft” means that this may extend from the outer ends of the reed shaft, which coincide essentially with the outer ends of the reed, inward approximately up to 30% of the reed shaft length. It therefore not only refers to such extreme end regions as occur in the prior art. In this case, even more than one conversion gear may be located in each of these outward-facing regions.
During operation, the movable input member of each conversion gear is to execute a rotational movement while the associated output member is executing a reciprocating pivoting movement. In this case, the movement cycle of an input member is to correspond to the movement of the output member and consequently also of the reed from one reed beat-up to the next following reed beat-up, so that the number of complete revolutions of an input member is equal to the number of complete movement cycles which the reed shaft executes in the same unit of time. The design of the input members and output members may vary. In addition to a simple wavy shape, it is also possible to have a configuration as a hollow shaft, into which the output shaft of an electromotive rotary drive or the reed shaft is plugged in a coupling manner with the aid of a toothing. However, gearwheels could also be relevant, with a central rotationally symmetrical cavity which receives an external shaft by means of a press fit.
In the simplest instance, and for economic reasons, each conversion gear on the input side is assigned only a single electromotive rotary drive. Basically, however, it is also possible, for example, to cause two motors to act on a conversion gear, this being advantageous particularly during the warm-up of the machine and being implementable at acceptable outlay by means of a hollow shaft design.
Where it is stipulated for the reed drive according to the invention that the electromotive rotary drive is to bring about a rotational movement of its output shaft in common with and at the same rotational speed as the input member, this means that, at each time point, the angular position and the rotational speed of the output shaft and input member are identical. A direct connection and transmission in the ratio 1:1 are thus achieved. If the overall drive train from the electro-motive rotary drive, including the conversion gear, up to the reed shaft is considered, it can also be stated, as regards the drive train, that the number of complete revolutions of the output shaft of the electromotive rotary drive per unit of time is equal to the number of complete movement cycles which the reed shaft executes in the same unit of time. There is therefore no step-up or step-down. In the reed drive according to the invention, the selection of the electromotive rotary drives assumes considerable importance. It is important to make available electric motors which, while having a sufficiently high rotational speed, also generate a sufficiently high torque, can be controlled and regulated accurately and operate reliably in continuous operation. However, motors of this type can be procured in the meantime. A reed drive is then obtained, in which the rotational masses are reduced decisively, and which therefore can operate dynamically and be operated and controlled at an increased speed. The energy consumption is in this case reduced, although, overall, a rigid construction can be achieved and the number of disturbance variables is reduced.
In an advantageous development of the reed drive according to the invention, the reed shaft consists of two part shafts which are in alignment with one another and the inner ends of which face one another.
In this refinement, the possibility of reducing the torsional stress on the reed shaft is afforded, while at the same time the vibration behavior can be improved and the weaving speed increased. In this refinement, the movable parts of the at least two drive trains, consisting of the electromotive rotary drive, conversion gear and part shaft of the reed shaft, still remain connected to one another mechanically via the reed and the conventional reed batten.
However, according to further refinements, it is basically also possible, in a reed with a reed batten, to design the latter in the form of two part battens which are in alignment with one another and are structurally separate from one another and each of which is connected to one of the part shafts, or even to design the reed in the form of two structurally separate part reeds lying in a common plane. In this case, however, this involves a considerable outlay in terms of synchronization between the two drive trains.
Despite the structural separation, the part shafts, part battens and part reeds may, however, remain in a functional relationship.
Thus, a further refinement is provided, in which the mutually facing inner ends of the two part shafts stand opposite one another with the possibility of mutual rotatability. They may in this case, for example, be supported with respect to one another, with the result that at least the risk of flexion is reduced. The construction thereby becomes more rigid overall.
This applies particularly when the mutually facing inner ends of the part shafts engage positively and rotatably one in the other.
In a development of the possibilities indicated as a result, in the reed drive according to the invention the mutually facing inner ends of the part shafts are connected to one another via a predetermined weakening region which is separated when a predetermined limit torque is overshot.
In this advantageous refinement, the two part shafts move in phase as a common unit. It may happen, however, that the torsional stress on the reed shaft becomes inadmissibly high during operation, for example in the event of a failure of one of the drive trains. In this case, the part shafts are separated from one another in due time in the predetermined weakening region. The destruction of even further parts of the loom is thereby avoided.
According to a further advantageous refinement, predetermined weakening regions of this type may also be arranged between the part battens of the reed batten and/or the part reeds of the reed, so that, even in the event of excessive stress on the reed batten and reed, the remaining machine parts are protected against destruction.
Instead of a predetermined weakening region, it is also possible to connect the mutually facing inner ends of the part shafts to one another via a torque limitation coupling. In the event of an excessive torsional moment on the reed shaft, the torque limitation coupling is disengaged, with the result that damage to the part shafts is avoided. In this case, further signal or switching devices may be linked to the disengagement of the torque limitation coupling, so that a rapid switch-off of the loom in an emergency is ensured.
A corresponding sliding and deflection region of a function comparable to that of a torque limitation coupling may also be present in the region of the reed. Thus, in the event of excessive transverse stress, the two part reeds of the reed can be decoupled from one another nondestructively.
In many instances, it will be expedient to place the arrangement point, at which the mutually facing inner ends of the part shafts stand opposite one another, into the geometric longitudinal center of the entire reed shaft consisting of the two part shafts. This then also applies correspondingly to the reed and the reed batten and to the arrangement of predetermined weakening points, of a torque limitation coupling and of corresponding designs for the reed and the reed batten.
However, during operation, the units consisting of the part shafts, the part battens and the part reeds are in no way loaded symmetrically, that is to say in the same way. If, for example, the loom is an airjet loom, then part of the weft thread insertion system is arranged laterally next to the reed. This region therefore has a higher rotational mass, which is manifested as increased torsional and transverse stress during operation. According to a particularly advantageous refinement, therefore, there is provision for the arrangement point of the mutually facing inner ends of the part shafts and, if appropriate, also of the part battens and part reeds to be defined according to the region of lowest torsional and/or transverse stress of a theoretically assumed continuous unit consisting of a reed shaft, reed and reed batten. Torsion and transverse forces are thereby kept low from the outset in the most reliable possible way. Should a mutual deformation or even separation of the two parts of reed shaft, reed batten and reed nevertheless be required, the extent of the mutual movement or separating movement will thereby remain low.
In many practical instances, the last-mentioned refinement comes down to the fact that the arrangement point of the mutually facing inner ends of the part shafts and, if appropriate, also of the part battens and part reeds is located within a middle third of the length of the theoretically assumed continuous reed shaft.
A further embodiment also corresponds to this whereby the arrangement point of one or more conversion gears on its associated part shaft is shifted inward from its outer end as far as one third of the part shaft length.
The required synchronization of the at least two drive trains which are present in the reed drive according to the invention is advantageously achieved by means of an electronic synchronism regulation of the electromotive rotary drives in a master/slave arrangement.
In this case, the first of two electromotive rotary drives is regulated according to the desired value given by an external source and transfers the actual value of the first electromotive rotary drive, occurring in this case, as a desired value to the second of the two electromotive rotary drives.
A modification of this electronic synchronism regulation consists of a master/slave arrangement with a common master which is preferably designed as a virtual master.
The second inventive implementation of the aim initially mentioned is specified in claim 16. It lies in a reed drive of a loom, with a reed shaft mounted on a reed, with two conversion gears which are located in the outer regions of the reed shaft and each of which has a movable input member and a movable output member, the rotational movement of the input members being converted by the conversion gears into a movement of reversible direction of rotation of the output members which are connected fixedly in terms of rotation to the reed shaft, with a connecting shaft which is arranged parallel to the reed shaft between the conversion gears and is connected fixedly in terms of rotation to the input members of the latter, and with at least one electromotive rotary drive of at least one of the input members, which is located on that side of this input member opposite the connecting shaft and which causes a rotational movement of its output shaft in common with and at the same rotational speed as the input member.
In contrast to the first inventive implementation mentioned initially, in the second inventive reed drive there is a connecting shaft which forms with the input members of the conversion gears a rotationally fixed unit. In this case, a drive with only one electromotive rotary drive arranged outside the reed width is advantageous, because the connecting shaft transmits the drive power to the second opposite conversion gear. However, an electromotive rotary drive may also be provided on each of the two conversion gears outside the reed width, the connecting shaft serving for equalizing the transmitted torque and also acting in a synchronizing way. As regards the understanding of individual terms given in claim 16, such as conversion gear, outer region, input member and output member, and the understanding of the common rotational movement of the same rotational speed of output shaft and input member, the definitions already given for the first implementation according to claim 1 apply again.
In the simplest instance, the output member of each conversion gear is formed by a shaft which is then coupled to the reed shaft in a way familiar to a person skilled in the art. It is also possible, however, to design the reed shaft as a common output member of the two conversion gears.
Even if the connecting shaft in the reed drive according to the second inventive implementation acts in a synchronizing way, it is nevertheless expedient to provide additional synchronization measures in the drive with more than one electromotive rotary drive. According to an advantageous refinement, the electro-motive rotary drives are then connected to one another by means of an electronic synchronism regulation in a master/slave arrangement.
Here, too, the special configuration of the master/slave arrangement with a common master which is preferably designed as a virtual master may be provided for this purpose.
The invention is subsequently explained in more detail by means of exemplary embodiments illustrated in
The loom, not illustrated any further, has two fixed columns 5 and 6, on which two conversion gears, designated as a whole by 7 and 8, are located. In each conversion gear 7, 8 are located cam disks 9, 10, via which input members 11, 12 of the conversion gears 7, 8 are connected operatively to output members 13, 14 which are likewise arranged in the conversion gears 7, 8. Instead of the cam disks 9, 10, crank mechanisms having the same function could also be provided.
In the exemplary embodiment of
Electromotive rotary drives 19, 20, designated briefly below as electric motors, are fastened to the columns 5, 6 of the loom via intermediate flanges 21, 22. The electric motors 19, 20 have output shafts 23, 24 which are connected fixedly in terms of rotation to the input members 11, 12 of the conversion gears 8, 9 via input couplings 15, 16. The input couplings 15, 16 are indicated in
The function, already mentioned, of each conversion gear, even including the electric motors, is thereby maintained; the number of complete revolutions of the output shaft 23, 24 of the electric motor 19, 20 per unit of time is equal to the number of complete movement cycles which the reed shaft executes in the same unit of time. There is therefore no step-up or step-down.
25 and 26 designate in
For the functioning of the reed drive according to the invention, as shown in
The embodiment, illustrated in
In the embodiment according to
In the following exemplary embodiments according to
According to
It is a question, in the respective design of the drive, of whether the two drive trains are separated completely from one another mechanically or whether they are coupled to one another as firmly as possible via the reed 1, the reed batten 2 and the reed shaft 3. A slight twisting or torsion of these parts will always occur during operation. This may become hazardous if, for example, one of the drive trains fails during operation or other faults occur. There is then the risk that not only the reed, but the entire reed drive or even further parts are destroyed.
In order to prevent this, intermediate solutions are also possible. According to these, the two part shafts 31, 32, although remaining coupled or connected to one another, nevertheless have the possibility of rotating with respect to one another, if required. Corresponding possibilities are also afforded for the reed and the reed batten.
Thus,
It will be appreciated that the three predetermined weakening regions 39, 40 and 41 do not always have to be present jointly, but may also be used independently and in any desired combination.
A modification of the type of construction illustrated in
The arrangement of a torque limitation coupling may be combined with the design possibilities already described for the reed and the reed batten. Thus,
It is indicated in
The formation of the reed shaft by two part shafts 31, 32 which are in alignment with one another is illustrated in
According to a further refinement, therefore, there is selectively provision for defining said “interface”, that is to say the arrangement point of the mutually facing inner ends of the part shafts 31, 32, if appropriate also of the part shafts 31, 32 and of the part battens 35, 36, according to the region of lowest transverse stress which a theoretically assumed continuous unit consisting of a reed shaft, reed and reed batten would have. In most practical instances, this would be a region which is located within a middle third of the length of the theoretically assumed continuous unit. This configuration is shown in
In terms of the substantial to complete mechanical decoupling, provided in the reed drive according to the invention, of the two drive trains, each of which comprises at least one electric motor 19, 20, one conversion gear 7, 8 and one output coupling 17, 18, but additionally also a part shaft 31, 32, the electronic synchronism regulation of the two drive trains assumes special importance. A first possibility for this is shown by the synchronism regulation, illustrated diagrammatically in
Both in
The regulating operation of the master/slave arrangement proceeds as follows: a desired value 56 is communicated to the first actuator 51 from an external source. The desired value 56 comprises the rotary position or the rotational speed or a combination of both. The resolver of the first electric motor 19 feeds an actual value 57 back to the first actuator 51. In this case, the actual value 57 is the variable analogous to the desired value 56. On the basis of a comparison of the desired value 56 and actual value 57, the first actuator 51 regulates the rotary position and/or rotational speed of the first electric motor 19. However, the actual value 57 is also communicated additionally to the second actuator 53 as a desired value. This desired value may again comprise the rotary position or rotational speed or a combination of both. The resolver of the second electric motor 20 likewise emits an actual value 58 which is supplied to the second actuator 53.
The second actuator 53 and the second electric motor 20 thus follow, as a slave, the actual behavior of the master which in this case comprises the first actuator 51 and the first electric motor 20.
Moreover, the actual values 57 and 58 are supplied to the safety and check unit 55 which may be implemented in one of the actuators 51 or 53 as a software solution or may be an independent apparatus with its own logic.
In the safety and check unit 55, the deviation of the actual value 58 from the desired value 57 is observed. If it overshoots a predetermined limit value, protective functions are activated, such as, for example, a cutting out of one or both electric motors 19, 20.
Another arrangement for synchronism regulation on the master/slave principle is illustrated in
According to FIG. 11,, the first electric motor is designated by 19 and the second by 20 according to
The difference in functioning from the synchronism control according to
Moreover, in the synchronism regulation according to
The output member 80 of each of the conversion gears is connected fixedly in terms of rotation to the reed shaft 73 by means of an output coupling 82. The designations “input coupling” and “output coupling” are intended merely to identify the installation point. These are rigid, connecting couplings without a shift function. Only the rotationally fixed connection is essential. The input and output members 79 and 80 of the two conversion gears 77 contain simple shafts. Structural deviations, with functioning remaining unchanged, are readily possible, such as, for example, by means of hollow shafts, into which coupling plug-in journals are plugged. It is also possible to produce the output shaft 85 of the electric motor 83 in one part with the shaft of the input member 79, and likewise the shafts of the output members 80 with the reed shaft 73.
The essential function of the conversion gears has already been described with reference to
The particular feature of the embodiment according to
Number | Date | Country | Kind |
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10 2004 046 649.1 | Sep 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE05/01499 | 8/26/2005 | WO | 00 | 3/22/2007 |