Patent Grant
8659375
The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2011-058390, filed Mar. 16, 2011. The contents of this application are incorporated herein by reference in their entirety.
1. Field of the Invention
The present invention relates to a reed switch.
2. Discussion of the Background
Japanese Unexamined Patent Application Publication No. 1983-161216 discloses a reed switch. The reed switch includes a nonmagnetic envelope. In the nonmagnetic envelope, a first fixed terminal piece and a second fixed terminal piece are partially and hermetically sealed. To the second fixed terminal piece, one end of a support piece of conductive spring material is secured. The other end of the support piece extends toward the sealed part of the first fixed terminal piece. To the support piece, a magnetic piece of magnetic material is secured. The magnetic piece includes an armature disposed opposite another armature on the sealed part of the first fixed terminal piece across a magnetic gap. A moving contact is attached to the magnetic piece. A contact piece is engaged with an end portion of the sealed part of the first fixed terminal piece with a spring pressure. The contact piece has a protrusion that serves as a fixed contact to come into and out of contact with the moving contact. The reed switch is of the Form A type, where the contact closes upon application of an external magnetic field.
According to one aspect of the present invention, a reed switch includes an envelope, a first fixed terminal piece, a second fixed terminal piece, a third fixed terminal piece, a movable reed piece, a first spring member, a second spring member, and a third spring member. The envelope has one end and another end. The first fixed terminal piece is at the one end of the envelope. The first fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The second fixed terminal piece is spaced apart from the first fixed terminal piece at the one end of the envelope. The second fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The third fixed terminal piece is at the other end of the envelope. The third fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The movable reed piece is inside the envelope. The movable reed piece has a base end portion, a distal end portion, and a movable contact portion. The base end portion faces the one end portion of the third fixed terminal piece across a magnetic gap. The distal end portion is configured to come into contact with the first fixed terminal piece. The movable contact portion is further centerward than the distal end portion in a longitudinal direction of the reed switch. The first spring member has a base end portion secured to the first fixed terminal piece and a distal end portion configured to come into contact with the movable contact portion. The second spring member has a base end portion secured to the second fixed terminal piece and a distal end portion configured to come into contact with the movable contact portion. The third spring member has one end portion secured to the movable reed piece and another end portion secured to the third fixed terminal piece.
According to another aspect of the present invention, a reed switch includes an envelope, a first fixed terminal piece, a second fixed terminal piece, a third fixed terminal piece, a movable reed piece, a first spring member, a second spring member, a third spring member. The envelope has one end and another end. The first fixed terminal piece is at the one end of the envelope. The first fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The second fixed terminal piece is spaced apart from the first fixed terminal piece at the one end of the envelope. The second fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The third fixed terminal piece is at the other end of the envelope. The third fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The movable reed piece is inside the envelope. The movable reed piece has a base end portion, a distal end portion, and a movable contact portion. The base end portion faces the one end portion of the third fixed terminal piece across a magnetic gap. The distal end portion is configured to come into contact with at least one of the first fixed terminal piece and the second fixed terminal piece. The movable contact portion is further centerward than the distal end portion in a longitudinal direction of the reed switch. The first spring member has a base end portion secured to the first fixed terminal piece and a distal end portion configured to come into contact with the movable contact portion. The second spring member has a base end portion secured to the second fixed terminal piece and a distal end portion configured to come into contact with the movable contact portion. The third spring member has one end portion secured to the movable reed piece and another end portion secured to the third fixed terminal piece.
According to the other aspect of the present invention, a reed switch includes an envelope, a first fixed terminal piece, a fixed reed piece, a second fixed terminal piece, a third fixed terminal piece, a movable reed piece, a first spring member, a second spring member, and a third spring member. The envelope has one end and another end. The first fixed terminal piece is at the one end of the envelope. The first fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The fixed reed piece has a distal end portion and extending centerward from the one end portion of the first fixed terminal piece in a longitudinal direction of the reed switch. The second fixed terminal piece is spaced apart from the first fixed terminal piece at the one end of the envelope. The second fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The third fixed terminal piece is at the other end of the envelope. The third fixed terminal piece has one end portion inside the envelope and another end portion outside the envelope. The movable reed piece is inside the envelope. The movable reed piece has a base end portion, a distal end portion, and a movable contact portion. The base end portion faces the one end portion of the third fixed terminal piece across a magnetic gap. The distal end portion is configured to come into contact with the fixed reed piece. The movable contact portion is further centerward than the distal end portion in a longitudinal direction of the reed switch. The first spring member has a base end portion secured to the fixed reed piece and a distal end portion configured to come into contact with the movable contact portion. The second spring member has a base end portion secured to the second fixed terminal piece and a distal end portion configured to come into contact with the movable contact portion. The third spring member has one end portion secured to the movable reed piece and another end portion secured to the third fixed terminal piece.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
A reed switch 10a according to the first embodiment is applicable to, for example, a motor control circuit shown in
The reed switch 10a is of the Form C type. The reed switch 10a has a COM terminal coupled to an electric power supply V, a NO terminal coupled to a motor M, and a NC terminal coupled to an electromagnetic brake B of the motor M.
As shown in
As shown in
The envelope 12 is nonmagnetic. Examples include, but not limited to, glass. The envelope 12 contains inert gas. Examples include, but not limited to, nitrogen and helium.
The first terminal unit 14a includes a first fixed terminal piece 22a constituting the NO terminal, a fixed reed piece 24, and a first spring member 26a.
The first fixed terminal piece 22a is disposed at an end of the envelope 12, and has one end portion inside the envelope 12 and another end portion outside the envelope 12.
The first fixed terminal piece 22a is made of a magnetic material (such as Nickel-iron alloy, which applies throughout the description that follows).
The fixed reed piece 24 extends centerward from the one end portion (which is a distal end portion inside the envelope 12) of the first fixed terminal piece 22a in the longitudinal direction of the reed switch 10a. The fixed reed piece 24 has a base end portion, and in plan view, the top face of the base end portion is secured to the bottom face of the distal end portion of the first fixed terminal piece 22a. The fixed reed piece 24 is made of a magnetic material.
The first spring member 26a has a base end portion secured to the bottom face of the base end portion of the fixed reed piece 24, and extends centerward from the distal end portion of the fixed reed piece 24 in the longitudinal direction of the reed switch 10a. The base end portion of the first spring member 26a is caulked by the caulking pin 28 and thereby secured to the first fixed terminal piece 22a together with the base end portion of the fixed reed piece 24. As shown in
The first spring member 26a is made of a nonmagnetic material (such as molybdenum, which applies throughout the description that follows). It should be noted, however, that the first spring member 26a may be made of a magnetic material.
A movable contact portion 42, described later, is configured to come into contact with the distal end portion of the first spring member 26a.
The second terminal unit 16a includes a second fixed terminal piece 22b constituting the NC terminal and a second spring member 26b.
The second fixed terminal piece 22b is disposed at the one end of the envelope 12 and spaced apart from the first fixed terminal piece 22a in a direction orthogonal to the longitudinal direction (that is, in the upper direction in side view). The second fixed terminal piece 22b has one end portion inside the envelope 12 and another end portion outside the envelope 12.
The second fixed terminal piece 22b is made of a magnetic material. It should be noted, however, that the second fixed terminal piece 22b may be made of a nonmagnetic material, since no flux path, described later, is generated on the second fixed terminal piece 22b.
The second spring member 26b has a base end portion secured to the top face of a distal end portion of the second fixed terminal piece 22b in side view. The base end portion of the second spring member 26b is caulked by the caulking pin 28 and thereby secured to the second fixed terminal piece 22b. As shown in
The second spring member 26b is made of a nonmagnetic material. It should be noted, however, that the second spring member 26b may be made of a magnetic material.
The movable contact portion 42, described later, is configured to come into contact with the distal end portion of the second spring member 26b.
The third terminal unit 18a includes a third fixed terminal piece 22c constituting the COM terminal, a movable reed piece 40, and a third spring member 26c.
The third fixed terminal piece 22c is disposed at the other end of the envelope 12 and has one end portion (which is a distal end portion inside the envelope 12) inside the envelope 12 and another end portion outside the envelope 12. The distal end portion of the third fixed terminal piece 22c inside the envelope 12 is bent downward in side view to form a bent portion 23.
The third fixed terminal piece 22c is made of a magnetic material.
The movable reed piece 40 has a base end portion at the side of the one end portion (which is the distal end portion inside the envelope 12) of the third fixed terminal piece 22c. The end portion of the movable reed piece 40 at the side of the third fixed terminal piece 22c is bent downward in side view to form a bent portion 41. The bent portion 41 of the movable reed piece 40 and the bent portion 23 of the third fixed terminal piece 22c face one another across a magnetic gap G.
The movable reed piece 40 has a movable contact portion 42 further centerward than the distal end portion in the longitudinal direction of the reed switch 10a. The movable contact portion 42 protrudes in the upward and downward directions. As an upper portion of the movable contact portion 42, an upper movable contact portion 42a is configured to come into contact with the distal end portion of the second spring member 26b, as described above. The distal end portion of the upper movable contact portion 42a tapers toward its tip. As a lower portion of the movable contact portion 42, a lower movable contact portion 42b is configured to come into contact with the distal end portion of the first spring member 26a, as described above. The lower movable contact portion 42b has a cylindrical shape.
The movable reed piece 40 is made of a magnetic material.
The third spring member 26c has one end portion secured to the movable reed piece 40 and another end portion secured to the third fixed terminal piece 22c. Specifically, the one end portion of the third spring member 26c is caulked by the movable contact portion 42 and thereby secured to the movable reed piece 40. The other end portion of the third spring member 26c is caulked by the caulking pin 28 and thereby secured to the third fixed terminal piece 22c.
The third spring member 26c is configured to generate a spring force F3 (see Step SA1 in
The third spring member 26c is made of a nonmagnetic material. It should be noted, however, that the third spring member 26c may be made of a magnetic material.
The first spring member 26a, the second spring member 26b, and the third spring member 26c respectively have spring constants K1, K2, and K3, which are set as follows.
The spring constant K3 of the third spring member 26c is smaller than the spring constant K1 of the first spring member 26a (K3<K1).
The spring constant K2 of the second spring member 26b has a first case and a second case, namely, where the spring constant K2 is smaller than the spring constant K3 of the third spring member 26 (K2<K3<K1), and where the spring constant K2 is larger than the spring constant K1 of the first spring member 26a (K3<K1<K2).
Next, an operation of the reed switch 10a will be described. Upon change from a state without a magnetic field applied from outside to a state with a magnetic field applied from outside, the reed switch 10a operates according to steps SA1 to SA5 shown in
Step SA1
Without a magnetic field applied from outside, the third spring member 26c keeps the upper movable contact portion 42a in contact with the second spring member 26b.
In the first case, K2<K3<K1, the second spring member 26b is urged to the inner surface side of the envelope 12 and thus comes into contact with the upper movable contact portion 42a in a bent state. In some cases, the urged second spring member 26b comes into contact with the inner surface of the envelope 12.
In the second case, K3<K1<K2, the second spring member 26b comes into contact with the upper movable contact portion 42a with approximately no bending.
Step SA2
With a magnetic field applied from outside, the attracting force between the magnetized movable reed piece 40 and the magnetized fixed reed piece 24 becomes larger than the thrusting force of the third spring member 26c against the upper movable contact portion 42a toward the second spring member 26b. This separates the upper movable contact portion 42a from the second spring member 26b.
In
Step SA3
The lower movable contact portion 42b approaches the first spring member 26a.
Step SA4
The lower movable contact portion 42b comes into contact with the first spring member 26a.
Step SA5
The gap between the movable reed piece 40 and the fixed reed piece 24 diminishes. The attracting force, Fm (see Step SA2 in
Finally, the lower side of the distal end portion (that is, a moving magnetic armature 50) of the movable reed piece 40 comes into contact with the upper side of the distal end portion (that is, a fixed magnetic armature 52a) of the fixed reed piece 24.
The spring force F1 (spring constant K1) of the first spring member 26a is sufficiently large such that the spring constant K1 is larger than the spring constant K3 of the third spring member 26c, as described above. This ensures sufficient contact pressure between the moving magnetic armature 50 and the fixed magnetic armature 52a.
With the magnetic field no longer applied from outside, the reed switch 10a operates according to the steps in reverse (that is, step SA5, step SA4, step SA3, step SA2, and step SA1).
Specifically, with the magnetic field no longer applied, the movable reed piece 40 receives the combined force of the spring force F1 of the first spring member 26a and the spring force F3 of the third spring member 26c. The combined force urges the movable reed piece 40 in the direction in which to come into contact with the second spring member 26b. The difference between the spring force F3 of the third spring member 26c and the spring force F2 of the second spring member 26b keeps the upper movable contact portion 42a and the second spring member 26b in contact with one another.
Thus, the reed switch 10a is of the Form C type, where the COM terminal is coupled to the NO terminal or the NC terminal depending on the presence of an external magnetic field.
The NO terminal of the reed switch 10a has a “double contact structure”, where two internal couplings are established, which are at the distal end portion of the movable reed piece 40 and the movable contact portion 42.
A reed switch 10b according to the second embodiment will be described. Identical reference numerals designate corresponding or identical elements throughout the drawings, and therefore such elements will not be further elaborated here.
The first terminal unit is a feature of the reed switch 10b according to the second embodiment, as compared with the reed switch 10a according to the first embodiment. Specifically, as shown in
The third terminal unit is another feature of the reed switch 10b according to the second embodiment, as compared with the reed switch 10a according to the first embodiment. Specifically, the reed switch 10b has a third terminal unit 18b, which has a movable reed piece 56 and a third fixed terminal piece 55. The feature is that the base end portion of the movable reed piece 56 and the distal end portion of the third fixed terminal piece 55 are not bent. Accordingly, the magnetic gap G is defined between the end face of the base end portion of the movable reed piece 56 and the end face of the distal end portion of the third fixed terminal piece 55 facing the end face of the base end portion of the movable reed piece 56.
Next, an operation of the reed switch 10b will be described. Upon change from a state without a magnetic field applied from outside to a state with a magnetic field applied from outside, the reed switch 10b operates according to steps SB1 to SB5 shown in
Step SB1
Without a magnetic field applied from outside, the third spring member 26c keeps the upper movable contact portion 42a in contact with the second spring member 26b.
In the first case, K2<K3<K1, the second spring member 26b is urged to the inner surface side of the envelope 12 and thus comes into contact with the upper movable contact portion 42a in a bent state. In some cases, the urged second spring member 26b comes into contact with the inner surface of the envelope 12.
In the second case, K3<K1<K2, the second spring member 26b comes into contact with the upper movable contact portion 42a with approximately no bending.
Step SB2
With a magnetic field applied from outside, the attracting force between the magnetized movable reed piece 56 and the first fixed terminal piece 62a becomes larger than the thrusting force of the third spring member 26c against the upper movable contact portion 42a toward the second spring member 26b. This separates the upper movable contact portion 42a from the second spring member 26b.
In
Step SB3
The lower movable contact portion 42b approaches the first spring member 26a.
Step SB4
The lower movable contact portion 42b comes into contact with the first spring member 26a.
Step SB5
The gap between the movable reed piece 56 and the first fixed terminal piece 62a diminishes. The attracting force, Fm, between the movable reed piece 56 and the first fixed terminal piece 62a is larger than the spring force F3 of the third spring member 26c and the spring force F1 of the first spring member 26a combined. Hence, the movable reed piece 56 thrusts down the first spring member 26a.
Finally, the lower side of the distal end portion (which is a moving magnetic armature 49) of the movable reed piece 56 comes into contact with the upper side of the distal end portion (which is a fixed magnetic armature 52b) of the first fixed terminal piece 62a.
The spring force F1 (spring constant K1) of the first spring member 26a is sufficiently large such that the spring constant K1 is larger than the spring constant K3 of the third spring member 26c, as described above. This ensures sufficient contact pressure between the moving magnetic armature 49 and the fixed magnetic armature 52b.
With the magnetic field no longer applied from outside, the reed switch 10b operates according to the steps in reverse (that is, step SB5, step SB4, step SB3, step SB2, and step SB1).
Specifically, with the magnetic field no longer applied, the movable reed piece 56 receives the combined force of the spring force F1 of the first spring member 26a and the spring force F3 of the third spring member 26c. The combined force urges the movable reed piece 56 in the direction in which to come into contact with the second spring member 26b. The difference between the spring force F3 of the third spring member 26c and the spring force F2 of the second spring member 26b keeps the upper movable contact portion 42a and the second spring member 26b in contact with one another.
Thus, the reed switch 10b is of the Form C type, where the COM terminal is coupled to the NO terminal or the NC terminal depending on the presence of an external magnetic field.
The NO terminal of the reed switch 10b has a “double contact structure”, where two internal couplings are established, which are at the distal end portion of the movable reed piece 56 and the movable contact portion 42.
A reed switch 10c according to the third embodiment of the present invention will be described below. Identical reference numerals designate corresponding or identical elements throughout the drawings, and therefore such elements will not be further elaborated here.
The second terminal unit is a feature of the reed switch 10c according to the third embodiment, as compared with the reed switch 10b according to the second embodiment. Specifically, as shown in
Another feature is the shape of the second spring member 27b of the second terminal unit 16c. Specifically, the shape of the second spring member 27b is approximately the same as the shape of the first spring member 26a. The second spring member 27b is made of a nonmagnetic material.
The third terminal unit is another feature of the reed switch 10c according to the third embodiment, as compared with the reed switch 10a according to the first embodiment. Specifically, the reed switch 10c has a third terminal unit 18c, which has a movable reed piece 80 and a third fixed terminal piece 72c. The feature is that the base end portion of the movable reed piece 80 and the distal end portion of the third fixed terminal piece 72c are not bent. Accordingly, the magnetic gap G is defined between the end face of the base end portion of the movable reed piece 80 and the end face of the distal end portion of the third fixed terminal piece 72c facing the end face of the base end portion of the movable reed piece 80.
Additionally, an upper moving contact 92a of a moving contact 92 has a cylindrical shape.
The first spring member 26a, the second spring members 27b, and the third spring member 26c respectively have spring constants K1, K2, and K3, which are set as follows.
The spring constant K3 of the third spring member 26c is smaller than the spring constant K1 of the first spring member 26a (K3<K1).
The spring constant K2 of the second spring member 27b has a first case and a second case, namely, where the spring constant K2 is smaller than the spring constant K3 of the third spring member 26 (K2<K3<K1), and where the spring constant K2 is larger than the spring constant K1 of the first spring member 26a (K3<K1<K2).
An operation of the reed switch 10c will be described. Upon change from a state without a magnetic field applied from outside to a state with a magnetic field applied from outside, the reed switch 10c operates according to steps SC1 to SC5 shown in
Step SC1
Without a magnetic field applied from outside, the third spring member 26c keeps the upper moving contact 92a in contact with the second spring member 27b. The upper side of the distal end portion (that is, a moving magnetic armature 50) of the movable reed piece 80 is in contact with the lower side of the distal end portion 94 (nonmagnetic material) of the second fixed terminal piece 72b.
Step SC2
With a magnetic field applied from outside, the attracting force between the magnetized movable reed piece 80 and the first fixed terminal piece 62a becomes larger than the thrusting force of the third spring member 26c against the upper moving contact 92a toward the second spring member 27b. This separates the upper moving contact 92a from the second spring member 27b. Additionally, the movable reed piece 80 separates from the distal end portion 94 of the second fixed terminal piece 72b.
In
Step SC3
The lower movable contact portion 42b approaches the first spring member 26a.
Step SC4
The lower movable contact portion 42b comes into contact with the first spring member 26a.
Step SC5
The gap between the movable reed piece 80 and the first fixed terminal piece 62a diminishes. The attracting force, Fm, between the movable reed piece 80 and the first fixed terminal piece 62a is larger than the spring force F3 of the third spring member 26c and the spring force F1 of the first spring member 26a combined. Hence, the movable reed piece 80 thrusts down the first spring member 26a.
Finally, the lower side of the distal end portion (that is, a moving magnetic armature 50) of the movable reed piece 80 comes into contact with the upper side of the distal end portion (that is, a fixed magnetic armature 52b) of the first fixed terminal piece 62a.
The spring force F1 (spring constant K1) of the first spring member 26a is sufficiently large such that the spring constant K1 is larger than the spring constant K3 of the third spring member 26c, as described above. This ensures sufficient contact pressure between the moving magnetic armature 50 and the fixed magnetic armature 52b.
With the magnetic field no longer applied from outside, the reed switch 10c operates according to the steps in reverse (that is, step SC5, step SC4, step SC3, step SC2, and step SC1).
Specifically, with the magnetic field no longer applied, the movable reed piece 80 receives the combined force of the spring force F1 of the first spring member 26a and the spring force F3 of the third spring member 26c. The combined force urges the movable reed piece 80 in the direction in which to come into contact with the second spring member 27b. The difference between the spring force F3 of the third spring member 26c and the spring force F2 of the second spring member 27b keeps the upper moving contact 92a and the second spring member 27b in contact with one another. Additionally, the second fixed terminal piece 72b and the movable reed piece 80 are also kept in contact with one another.
Thus, the reed switch 10c is of the Form C type, where the COM terminal is coupled to the NO terminal or the NC terminal depending on the presence of an external magnetic field.
The NO terminal and the NC terminal of the reed switch 10c each have a “double contact structure”, where two internal couplings are established, which are at the distal end portion of the movable reed piece 80 and the moving contact 92.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-058390 | Mar 2011 | JP | national |
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| Number | Date | Country |
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| 58-161216 | Sep 1983 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20120235774 A1 | Sep 2012 | US |
