The present disclosure relates to a reefer container configured to cool a gas inside a container body.
This application claims the priority of Japanese Patent Application No. 2022-069664 filed on Apr. 20, 2022, the content of which is incorporated herein by reference.
A reefer container is a container having a refrigeration function to freeze or refrigerate goods such as cargo stored in the container.
A conventional reefer container may use a refrigerator that has a closed cycle, where a working fluid is circulated, and uses evaporation and condensation action of the working fluid circulating through the closed cycle. If the reefer container is a CA (Controlled Atmosphere) container in which the constituent concentration of air (for example, the concentration of oxygen or carbon dioxide) can be adjusted, a specialized device such as an air compressor or a flow path for taking out the air inside the container and sending the air into a membrane for separating oxygen is required in addition to the above-described refrigerator (see Patent Document 1).
When cryogenic fuel (liquefied gas) such as liquefied natural gas or liquid hydrogen is transported, the cryogenic fuel may be transported not by the above-described reefer container but by a tank container for storing cryogenic fuel (see Patent Document 2).
Cryogenic fuel (liquefied gas) stored in a tank container gasifies due to a temperature difference with the atmosphere and a pressure increases inside the tank container, which may cause explosion of the tank container. Therefore, the internal pressure of the tank container is decreased by releasing a boil-off gas generated inside the tank container to outside the tank container or by burning the boil-off gas outside the tank container. Consequently, the cryogenic fuel (liquefied gas) in the tank container may be reduced during transportation or standby of the tank container.
If a tank of the above-described tank container is housed in the reefer container described in Patent Document 1, the following problem is assumed. In the reefer container described in Patent Document 1, a device dedicated to the CA container, a device (evaporator) configuring the refrigerator, and devices (a fan and a motor) for circulating air inside the container are disposed inside the container, narrowing a cargo space in the container. Further, defrost operation is required in order to remove frost adhered to the evaporator (heat exchanger) placed inside the container, which may reduce low-temperature reliability of the cargo inside the container. Furthermore, the heating elements such as the motor are disposed inside the container, causing a hot spot or an uneven temperature inside the container.
The reefer container described in Patent Document 1 has a narrow cargo space inside the container, so a tank that can be housed inside the container is small. Since a surface area of the small tank is relatively small relative to an inner capacity, there is a problem that the cryogenic fuel (liquefied gas) in the tank easily liquefies due to heat input from the outside, that is, the risk of gasification of the cryogenic fuel (liquefied gas) in the tank is high.
In view of the above, an object of at least one embodiment of the present invention is to provide a reefer container capable of suppressing gasification of a liquefied gas in a liquefied gas tank.
A reefer container according to at least one embodiment of the present invention is a reefer container configured to cool a gas inside a container body, including:
According to at least one embodiment of the present invention, provided is a reefer container capable of suppressing gasification of a liquefied gas in a liquefied gas tank.
Some embodiments of the present invention will be described below with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described or shown in the drawings as the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
As shown in
The container body 1 may be a shipping container used to transport cargo, etc. The container body 1 may be a standard shipping container such as a 10 ft container, a 20 ft container, or a 40 ft container.
As shown in
As shown in
The circulation line 22 is a passage extending from the suction port 20 to the blowout port 16, and allows the gas suctioned from inside the container body 1 through the suction port 20 to flow. The compressor 24 is configured to compress the gas suctioned from inside the container body 1 to the circulation line 22 through the suction port 20. The gas inside the container body 1 is suctioned to the circulation line 22 through the suction port 20 by driving the compressor 24. The gas compressed in the compressor 24 is heated and pressurized compared to before being introduced to the compressor 24, and becomes a high temperature and pressure gas.
The heat exchanger 26 is configured to cool the high temperature and pressure gas compressed in the compressor 24. The expander 28 is configured to expand the gas cooled in the heat exchanger 26. The low-temperature gas expanded in the expander 28 is directed by the circulation line 22 to the blowout port 16, and is blown from the circulation line 22 to the interior of the container body 1 through the blowout port 16.
The circulation line 22 includes a suctioned-gas line 22A for directing the gas suctioned from the suction port 20 to the compressor 24, a compressed-gas line 22B for directing the gas compressed in the compressor 24 to the expander 28, and an expanded-gas line 22C for directing the gas expanded in the expander 28 to the blowout port 16.
The heat exchanger 26 is configured to exchange heat between the gas flowing through the suctioned-gas line 22A and the gas flowing through the compressed-gas line 22B. The gas flowing through the compressed-gas line 22B is compressed in the compressor 24, thereby having the higher temperature than the gas flowing through the suctioned-gas line 22A. Due to the heat exchange in the heat exchanger 26, the gas flowing through the compressed-gas line 22B is cooled by the gas flowing through the suctioned-gas line 22A and the gas flowing through the suctioned-gas line 22A is heated by the gas flowing through the compressed-gas line 22B.
As shown in
In the embodiments shown in
In some embodiments, the expander 28 may be coupled to the compressor 24 via a rotational shaft 44. In the embodiments shown in
As shown in
In the embodiment shown in
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In the embodiments shown in
A liquefaction temperature (or a boiling point) of the liquefied gas stored inside the liquefied gas tank 110 is lower than a liquefaction temperature (or a boiling point) of water. The liquefied gas is in liquid form inside the liquefied gas tank 110. The liquefied gas stored inside the liquefied gas tank 110 may be a liquefied flammable gas (for example, cryogenic fuel needed to be stored at a cryogenic temperature in order to maintain a liquid state), such as liquefied natural gas (liquefied temperature: approximately −163° C.) or liquid hydrogen (liquefied temperature: approximately −253° C.), or may be a liquefied inert gas such as liquefied carbon dioxide (liquefied temperature: approximately −76° C.) or liquid nitrogen (liquefied temperature: approximately −196° C.).
The refrigerator 30 cools the interior of the container body 1, thereby keeping the liquefied gas tank 110 housed inside the container body 1 cool. Whereby, the temperature of the liquefied gas in the liquefied gas tank 110 is kept below the liquefaction temperature of the liquefied gas, suppressing gasification of the liquefied gas.
According to the above configuration, constructed is the refrigerator (refrigeration cycle) 30 including the compressor 24, the heat exchanger 26, and the expander 28 each of which is disposed in the circulation line 22, and using the gas inside the container body 1 (internal gas) as the refrigerant. The gas inside the container body 1 naturally circulates from the blowout port 16 to the suction port 20 due to a difference between a pressure in the blowout port 16 and a pressure in the suction port 20, eliminating the need for a fan for circulating the internal gas. Therefore, there is no increase in temperature inside the container due to the installation of the fan and a fan motor inside the container body 1. Accordingly, it is easy to maintain the temperature inside the container at a desired temperature. Further, since the fan and the fan motor are not disposed inside the container body 1, it is possible to secure a wide cargo space inside the container. Therefore, according to the above configuration, it is possible to obtain the reefer container 100 capable of suppressing a reduction in cargo space inside the container and stably maintaining the temperature inside the container.
According to the above configuration, gasification of the liquefied gas in the liquefied gas tank 110 housed in the container can be suppressed by keeping the internal gas cool with the refrigerator 30. In this case, it is not necessary to use an expensive insulator with relatively high insulation efficiency as an insulator attached to the liquefied gas tank 110, making it possible to reduce a manufacturing cost of the liquefied gas tank 110. Further, according to the above configuration, since the liquefied gas tank 110 is allowed to have a relatively large surface area relative to an inner capacity by suppressing the reduction in cargo space in the container, it is possible to reduce the risk of gasification of the liquefied gas in the liquefied gas tank 110 compared to a small tank.
In some embodiments, as shown in
According to the above configuration, since the gas inside the container body 1 flows through the clearance formed between each of the plurality of walls 4 to 9 and the liquefied gas tank 110, the entire liquefied gas tank 110 can effectively be cooled, making it possible to effectively suppress gasification of the liquefied gas in the liquefied gas tank 110.
In some embodiments, as shown in
In the illustrated embodiment, as shown in
In the illustrated embodiment, the oxygen separator 50 is configured to extract gaseous oxygen from the gas by using a membrane separation method, that is, by using a difference in permeation rate of the respective components in the gas with respect to the membrane module 52. Specifically, gaseous oxygen, gaseous carbon dioxide, moisture, etc. permeates the hollow-fiber membrane at a higher rate than gaseous nitrogen. When the gas (for example, air) is fed into the membrane module 52 through the gas introduction port 54, the gaseous oxygen, the gaseous carbon dioxide, the moisture, etc. having the higher permeation rate passes through the hollow-fiber membrane and is discharged to outside the oxygen separator 50 through the separated-gas discharge port 58. Further, the gaseous nitrogen having the lower permeation rate does not pass through the hollow-fiber membrane and is discharged to outside the oxygen separator 50 through the unseparated-gas discharge port 56.
The oxygen separator 50 may not completely separate the gaseous oxygen, the gaseous carbon dioxide, the moisture, etc. from the gas, but only needs to be configured to extract part of the gaseous oxygen, the gaseous carbon dioxide, the moisture, etc. from the gas. That is, the gas discharged to outside the oxygen separator 50 through the unseparated-gas discharge port 56 may contain the gaseous oxygen or the gaseous carbon dioxide.
In the embodiment shown in
According to the above configuration, concentration adjustment to decrease the concentration of oxygen contained in the gas inside the container body 1 can be performed by separating oxygen from the gas taken into the refrigerator 30 in the oxygen separator 50. The reefer container 100 can adjust the constituent concentration of the internal gas (for example, the concentration of oxygen or carbon dioxide) by performing the above-described concentration adjustment. Fire or explosion caused by a flammable gas can be suppressed by decreasing the oxygen concentration of the gas inside the container body 1. Whereby, even if the liquefied gas obtained by liquefying the flammable gas leaks from the liquefied gas tank 110, it is possible to suppress fire or explosion caused by the liquefied gas. The reefer container 100 including the refrigerator 30 or the oxygen separator 50 can suitably be used as a container for transportation, storage, etc. of the liquefied gas tank 110. Further, the refrigerator 30 using the internal gas as the refrigerant has the high flow rate of the gas flowing through the refrigerator 30. Therefore, since the flow rate of the gas introduced to the oxygen separator 50 disposed in the refrigerator 30 is high, the oxygen separator 50 can increase the speed of the concentration adjustment to decrease the concentration of oxygen.
Further, according to the above configuration, the refrigerator 30 serving as a dual-use facility for the oxygen separator 50 can introduce the gas from inside the container body 1 to the oxygen separator 50 or discharge the gas from the oxygen separator 50 to inside the container body 1, making it possible to reduce the size or weight of the reefer container 100.
If the refrigerator 30 is not the dual-use facility for the oxygen separator 50, a dedicated pipe or device is required to introduce the gas from inside the container body 1 to the oxygen separator 50 or discharge the gas from the oxygen separator 50 to inside the container body 1. Consequently, it may be difficult to reduce the size or weight of the reefer container 100. Further, if the above-described dedicated pipe or device is simply made smaller, the flow rate of the gas to the oxygen separator 50 decreases, making it necessary to increase power consumption of a motor 46 in order to compensate for the decreased flow rate of the gas to the oxygen separator 50.
According to the above configuration, the oxygen separator 50 having the membrane module 52 can extract the gaseous oxygen, the gaseous carbon dioxide, the moisture, etc. from the gas by using the difference in permeation rate of the respective gas components in the gas with respect to the membrane module 52. Therefore, according to the above configuration, fire or explosion caused by the flammable gas can be suppressed by filling the interior of the container body 1 with nitrogen.
If the liquefied gas stored inside the liquefied gas tank 110 is a liquefied flammable gas such as liquefied natural gas or liquid hydrogen, the reefer container 100 preferably includes the oxygen separator 50. If the liquefied gas stored inside the liquefied gas tank 110 is the liquefied inert gas such as liquefied carbon dioxide or liquid nitrogen, the reefer container 100 may not include the oxygen separator 50.
In some embodiments, as shown in
The gas compressed in the compressor 24 may become as hot as 100° C. depending on operating conditions of the compressor 24, and the membrane module 52 may be damaged if the hot gas is introduced to the oxygen separator 50 having the membrane module 52. According to the above configuration, the thermal damage to the membrane module 52 can be suppressed by pre-cooling in the cooler 32 the gas introduced to the oxygen separator 50 having the membrane module 52, enabling safe operation of the oxygen separator 50.
The above-described oxygen separator 50 may be disposed downstream of the compressor 24 and upstream of the cooler 32 in the circulation line 22.
In some embodiments, as shown in
In the embodiments shown in
In the embodiments shown in
According to the above configuration, the flow rate of the gas introduced to the oxygen separator 50 disposed in the bypass line 66 can easily be controlled. Whereby, it is possible to improve controllability of the concentration adjustment to decrease the concentration of the oxygen contained in the gas inside the container body 1, and thus it is possible to improve controllability of the adjustment of the constituent concentration of the internal gas.
In some embodiments, as shown in
In the embodiments shown in
In the embodiments shown in
The gas is introduced to the oxygen separator 50 a plurality of times by causing the gas to repeatedly circulate through a closed circuit including the recirculation line 72 and formed by closing the fourth gas flow control valve 76 and opening the third gas flow control valve 74.
According to the above configuration, the flow rate of the gas introduced to the oxygen separator 50 disposed in the recirculation line 72 can easily be controlled. Whereby, it is possible to improve controllability of the concentration adjustment to decrease the concentration of the oxygen contained in the gas inside the container body 1, and thus it is possible to improve controllability of the adjustment of the constituent concentration of the internal gas. Further, since the oxygen separator 50 is disposed in the recirculation line 72, the above-described bypass line 66 need not be disposed, making it possible to reduce the size and weight of the reefer container 100.
In some embodiments, as shown in
The oxygen discharge line 60 is formed by a pipe. In the illustrated embodiment, the oxygen discharge line 60 is connected at one end to the separated-gas discharge port 58 of the oxygen separator 50 and is open to the atmosphere (communicates with the exterior space 3) at another end. The reefer container 100 includes an oxygen discharge control valve 62 disposed in the oxygen discharge line 60. The oxygen discharge control valve 62 is configured to control the flow rate of the oxygen directed downstream (to another side) of the oxygen discharge control valve 62, by changing the opening degree of a valve plug (not shown).
In some embodiments, as shown in
Each of the oxygen recovery line 60A and the oxygen return line 63 is formed by a pipe. In the illustrated embodiment, the oxygen recovery line 60A is connected at one end to the separated-gas discharge port 58 of the oxygen separator 50 having the membrane module 52 and is connected at another end to the buffer tank 61. The oxygen return line 63 is connected at one end to the buffer tank 61 and connected at another end to a portion between the heat exchanger 26 and the compressor 24 in the suctioned-gas line 22A (circulation line 22). The reefer container 100 includes an oxygen return control valve 65 disposed in the oxygen return line 63. The oxygen return control valve 65 is configured to control the flow rate of the oxygen directed downstream (to another side) of the oxygen return control valve 65, by changing the opening degree of a valve plug (not shown).
According to the above configuration, it is possible to store in the buffer tank 61 the oxygen (separated gas), which is separated from the gas in the oxygen separator 50, via the oxygen recovery line 60A, and it is possible to return the oxygen stored in the buffer tank 61 to inside the container body 1 via the oxygen return line 63. Whereby, it is possible to quickly perform concentration adjustment to increase the concentration of the oxygen contained in the gas inside the container body 1. For example, if a person enters into the container body 1, the oxygen concentration in the interior space 2 needs to be above a predetermined concentration in order to prevent lack of oxygen, making it necessary to perform the concentration adjustment to increase the concentration of the oxygen contained in the gas inside the container body 1.
In some embodiments, as shown in
The air suction line 78 is formed by a pipe. In the illustrated embodiment, the air suction line 78 is connected at one end to a portion between the heat exchanger 26 and the compressor 24 in the suctioned-gas line 22A (circulation line 22). Air is suctioned to the suctioned-gas line 22A from outside (exterior space 3) the container body 1 via the air suction line 78 by driving the compressor 24. The reefer container 100 includes an air suction control valve 80 disposed in the air suction line 78. The air suction control valve 80 is configured to control the flow rate of the air directed downstream (one end side) of the air suction control valve 80, by changing the opening degree of a valve plug (not shown).
According to the above configuration, the refrigerator 30 suctions the gas inside the container body 1 and returns the gas from which some of the components, such as oxygen, are removed to inside the container body 1. If this is repeated and negative pressure is created inside the container body 1, air may flow in from outside the container body 1. If air flows in from outside the container body 1, the interior of the container body 1 may be heated by heat of the air. According to the above configuration, air is taken into the circulation line 22 via the air suction line 78 and the gas from which oxygen is separated from the air is introduced to inside the container body 1, making it possible to create positive pressure inside the container body 1. Since positive pressure is created inside the container body 1, it is possible to prevent air from flowing in from outside the container body 1.
In some embodiments, as shown in
The gas discharge line 82 is formed by a pipe. In the illustrated embodiment, the gas discharge line 82 is connected at one end to the downstream side of the cooler 32 and the upstream side of the heat exchanger 26 in circulation line 22 and is open to the atmosphere (communicates with the exterior space 3) at another end. Due to a pressure difference caused between the one end and the another end of the gas discharge line 82 by driving the compressor 24, the gas is discharged from the circulation line 22 to outside (exterior space 3) the container body 1 via the gas discharge line 82. The reefer container 100 includes a gas discharge control valve 84 disposed in the gas discharge line 82. The gas discharge control valve 84 is configured to control the flow rate of the gas directed downstream (to another side) of the gas discharge control valve 84, by changing the opening degree of a valve plug (not shown).
According to the above configuration, since the gas is discharged to outside the circulation line 22 via the gas discharge line 82, it is possible to perform pressure control to decrease the pressure inside the container body 1. Whereby, it is possible to perform the above-described concentration adjustment inside the container body 1 without increasing the pressure inside the container body 1.
In some embodiments, as shown in
In the illustrated embodiment, the above-described devices disposed in the circulation line 22 are arranged along the short-side wall 7 as the partition wall 10. In
As shown in
As shown in
According to the above configuration, each of the compressor 24, the cooler 32, the heat exchanger 26, the expander 28, and the oxygen separator 50 is installed in the exterior space 3 of the container body 1. That is, since these devices are not disposed in the interior space 2 of the container body 1, it is possible to secure a wide cargo space inside the container. Further, in the above configuration, a heat exchanger such as an evaporator need not be disposed in the interior space 2 of the container body 1, making it unnecessary to perform defrosting operation to defrost such a heat exchanger. Accordingly, it is easy to maintain the temperature inside the container at a desired temperature. Further, in the above configuration, the devices configuring the refrigerator 30 or the oxygen separator 50 are arranged in a relatively narrow space along the partition wall 10 in the exterior space 3 of the container body 1. Since the installation region for the refrigerator 30 or the oxygen separator 50 added to the container body 1 is thus small, the reefer container 100 including the refrigerator 30 or the oxygen separator 50 can suitably be used as a container for transportation or storage of the liquefied gas tank 110.
In some embodiments, at least either of the heat exchanger 26 or the cooler 32 described above may include a plate heat exchanger or a microchannel heat exchanger. The plate heat exchanger or the microchannel heat exchanger may be formed from a material including aluminum or titanium.
In some embodiments, the suction port 20 is provided with a filter portion 21 for removing a foreign matter, as shown in
In some embodiments, as shown in
In the above-described embodiment, the devices (the compressor 24, the heat exchanger 26, the expander 28) configuring the refrigerator 30 or the oxygen separator 50 are arranged in the relatively narrow space along the partition wall 10 (short-side wall 7) which is a relatively small wall extending along the plane orthogonal to the longitudinal direction of the container body 1. Whereby, it is possible to reduce the installation region for the refrigerator 30 or the oxygen separator 50 added to the container body 1, and the reefer container 100 including the refrigerator 30 or the oxygen separator 50 can suitably be used as the container for transportation or storage of the liquefied gas tank 110.
In an embodiment, each of the compressor 24, the cooler 32, the heat exchanger 26, the expander 28, and the oxygen separator 50 may be arranged, in the exterior space 3, within a range where a length L 1 from the partition wall 10 in the longitudinal direction of the container body 1 is not greater than 1/10 of a length L0 of the container body 1 (see
In this case, the installation region for the devices configuring the refrigerator 30 or the oxygen separator 50 is within the range of not greater than 1/10 of the length L0 of the container body 1. Thus, since the installation region for the refrigerator 30 or the oxygen separator 50 added to the container body 1 is small, the reefer container 100 including the refrigerator 30 or the oxygen separator 50 can suitably be used as the container for transportation or storage of the liquefied gas tank 110.
For example, if the container body 1 is a 20-ft container (length L0: approximately 6.1 m, width W0: approximately 2.4 m, height H0: approximately 2.6 m), the length (L1) of the above-described installation region may be not greater than 610 mm.
The exhaust port 131 is disposed outside the liquefied gas tank 110 in the interior space 2 of the container body 1 and causes the interior space 2 to communicate with the interior of the relief line 130. The relief line 130 further has an outer opening 132 disposed in the exterior space 3 of the container body 1 and causing the exterior space 3 to communicate with the interior of the relief line 130. The outer opening 132 is open to the atmosphere (communicates with the exterior space 3) outside a cover 12. The relief line 130 is a passage extending from the exhaust port 131 disposed at one end to the outer opening 132 disposed at another end, and allows the gas introduced from inside the container body 1 to flow through the exhaust port 131.
The relief line 130 is formed by a pipe. As shown in
As shown in
According to the above configuration, if the liquefied gas leaks from the liquefied gas tank 110, the gas leaking into the container body 1 (the gas vaporized from the liquefied gas) can be discharged to outside the container body 1 through the relief line 130. Whereby, it is possible to suppress remaining of the gas leaking into the container body 1 inside the container body 1 or in the circulation line 22, making it possible to prevent a person entering into the container body 1 from losing oxygen due to the gas, or to suppress fire or explosion caused by the gas.
In some embodiments, as shown in
The boil-off gas intake port 141 is disposed in the internal space 111 of the liquefied gas tank 110 and causes the internal space 111 to communicate with the interior of the boil-off gas line 140. The boil-off gas line 140 further has an outer opening 142 disposed in the exterior space 3 of the container body 1 and causing the exterior space 3 to communicate with the interior of the boil-off gas line 140. The outer opening 142 is open to the atmosphere (communicates with the exterior space 3) outside the cover 12. The boil-off gas line 140 is a passage extending from the boil-off gas intake port 141 disposed at one end to the outer opening 142 disposed at another end, and allows the boil-off gas introduced from inside the liquefied gas tank 110 through the boil-off gas intake port 141 to flow.
The boil-off gas line 140 is formed by a pipe. As shown in
As shown in
According to the above configuration, the boil-off gas vaporized in the liquefied gas tank 110 can be discharged to outside the container body 1 through the boil-off gas line 140. Whereby, it is possible to suppress an increase in pressure inside the liquefied gas tank 110 due to the boil-off gas or leakage of the boil-off gas into the interior space 2, making it possible to prevent a person entering into the container body 1 from losing oxygen due to the boil-off gas, or to suppress fire or explosion caused by the boil-off gas.
Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function. For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
Furthermore, in the present specification, the expressions “comprising”, “including” or “having” one constitutional element is not an exclusive expression that excludes the presence of other constitutional elements.
The present disclosure is not limited to the above-described embodiments, and also includes an embodiment obtained by modifying the above-described embodiments or an embodiment obtained by combining these embodiments as appropriate.
The contents described in some embodiments described above would be understood as follows, for instance.
1) A reefer container (100) according to at least one embodiment of the present disclosure is a reefer container (100) configured to cool a gas inside a container body (1), including: the container body (1); a circulation line (22) with a suction port (20) and a blowout port (16) each of which is disposed inside the container body (1); a compressor (24) disposed in the circulation line (22) and configured to compress the gas suctioned from inside the container body (1) to the circulation line (22) through the suction port (20); a heat exchanger (26) disposed in the circulation line (22) and configured to cool the gas compressed in the compressor (24); an expander (28) disposed in the circulation line (22) and configured to expand the gas cooled in the heat exchanger (26); and a liquefied gas tank (110) housed inside the container body (1) and configured to store a liquefied gas.
According to the above configuration 1), constructed is the refrigerator (30) including the compressor (24), the heat exchanger (26), and the expander (28) each of which is disposed in the circulation line (22), and using the gas inside the container body (1) (internal gas) as the refrigerant. The gas inside the container body (1) naturally circulates from the blowout port (16) to the suction port (20) due to a difference between a pressure in the blowout port (16) and a pressure in the suction port (20), eliminating the need for a fan for circulating the internal gas. Therefore, there is no increase in temperature inside the container due to the installation of the fan and a fan motor inside the container body (1). Accordingly, it is easy to maintain the temperature inside the container at a desired temperature. Further, since the fan and the fan motor are not disposed inside the container body (1), it is possible to secure a wide cargo space inside the container body (1). Therefore, according to the above configuration (1), it is possible to obtain the reefer container 100 capable of suppressing a reduction in cargo space inside the container and stably maintaining the temperature inside the container.
According to the above configuration 1), gasification of the liquefied gas in the liquefied gas tank (110) housed in the container can be suppressed by keeping the internal gas cool with the refrigerator (30). In this case, it is not necessary to use an expensive insulator with relatively high insulation efficiency as an insulator attached to the liquefied gas tank (110), making it possible to reduce a manufacturing cost of the liquefied gas tank (110). Further, according to the above configuration 1), since the liquefied gas tank (110) is allowed to have a relatively large surface area relative to an inner capacity by suppressing the reduction in cargo space in the container, it is possible to reduce the risk of gasification of the liquefied gas in the liquefied gas tank (110) compared to a small tank.
2) In some embodiments, the reefer container (100) as defined in the above 1), further includes: an oxygen separator (50) disposed in the circulation line (22) and configured to separate oxygen from the gas compressed in the compressor (24).
According to the above configuration 2), concentration adjustment to decrease the concentration of oxygen contained in the gas inside the container body (1) can be performed by separating oxygen from the gas taken into the refrigerator (30) in the oxygen separator (50). The reefer container (100) can adjust the constituent concentration of the internal gas (for example, the concentration of oxygen or carbon dioxide) by performing the above-described concentration adjustment. Fire or explosion caused by a flammable gas can be suppressed by decreasing the oxygen concentration of the gas inside the container body (1). Whereby, even if the liquefied gas obtained by liquefying the flammable gas leaks from the liquefied gas tank (110), it is possible to suppress fire or explosion caused by the liquefied gas. The reefer container (100) including the refrigerator (30) or the oxygen separator (50) can suitably be used as a container for transportation, storage, etc. of the liquefied gas tank (110). Further, the refrigerator (30) using the internal gas as the refrigerant has the high flow rate of the gas flowing through the refrigerator (30). Therefore, since the flow rate of the gas introduced to the oxygen separator (50) disposed in the refrigerator (30) is high, the oxygen separator (50) can increase the speed of the concentration adjustment to decrease the concentration of oxygen.
Further, according to the above configuration 2), the refrigerator (30) serving as a dual-use facility for the oxygen separator (50) can introduce the gas from inside the container body (1) to the oxygen separator (50) or discharge the gas from the oxygen separator (50) to inside the container body (1), making it possible to reduce the size or weight of the reefer container (100).
3) In some embodiments, the reefer container (100) as defined in the above 2), wherein the oxygen separator (50) has a membrane module (52) constituted by a bundle of hollow-fiber membranes.
According to the above configuration 3), the oxygen separator (50) having the membrane module (52) can extract the gaseous oxygen, the gaseous carbon dioxide, the moisture, etc. from the gas by using the difference in permeation rate of the respective gas components in the gas with respect to the membrane module (52). Therefore, according to the above configuration 3), fire or explosion caused by the flammable gas can be suppressed by filling the interior of the container body (1) with nitrogen.
4) In some embodiments, the reefer container (100) as defined in the above 3), further includes: a cooler (32) disposed between the compressor (24) and the heat exchanger (26) in the circulation line (22) and configured to exchange heat between a coolant and the gas flowing through the circulation line (22). The oxygen separator (50) is disposed downstream of the cooler (32) and upstream of the heat exchanger (26) in the circulation line (22).
The gas compressed in the compressor (24) may become as hot as 100° C. depending on operating conditions of the compressor (24), and the membrane module (52) may be damaged if the hot gas is introduced to the oxygen separator (50) having the membrane module (52). According to the above configuration 4), the thermal damage to the membrane module (52) can be suppressed by pre-cooling in the cooler (32) the gas introduced to the oxygen separator (50) having the membrane module (52), enabling safe operation of the oxygen separator (50).
5) In some embodiments, the reefer container (100) as defined in any of the above 2) to 4), wherein the circulation line (22) includes: a main line (64) for directing the gas compressed in the compressor (24) to the heat exchanger (26); and a bypass line (66) connected at one end to the main line (64) and connected at another end to a downstream side of a connection position (P1) at the one end in the main line (64), and wherein the oxygen separator (50) is disposed in the bypass line (66).
According to the above configuration 5), the flow rate of the gas introduced to the oxygen separator (50) disposed in the bypass line (66) can easily be controlled. Whereby, it is possible to improve controllability of the concentration adjustment to decrease the concentration of the oxygen contained in the gas inside the container body (1), and thus it is possible to improve controllability of the adjustment of the constituent concentration of the internal gas.
6) In some embodiments, the reefer container (100) as defined in any of the above 2) to 4), wherein the circulation line (22) includes: a main line (64) for directing the gas compressed in the compressor (24) to the heat exchanger (26); and a recirculation line (72) connected at one end to the main line (64) and connected at another end to an upstream side of the compressor (24) in the circulation line (22), and wherein the oxygen separator (50) is disposed in the recirculation line (72).
According to the above configuration 6), the flow rate of the gas introduced to the oxygen separator (50) disposed in the recirculation line (72) can easily be controlled. Whereby, it is possible to improve controllability of the concentration adjustment to decrease the concentration of the oxygen contained in the gas inside the container body (1), and thus it is possible to improve controllability of the adjustment of the constituent concentration of the internal gas. Further, since the oxygen separator (50) is disposed in the recirculation line (72), the above-described bypass line (66) need not be disposed, making it possible to reduce the size and weight of the reefer container (100).
7) In some embodiments, the reefer container (100) as defined in any of the above 2) to 4), further includes: a buffer tank (61) configured to store the oxygen separated from the gas in the oxygen separator (50); an oxygen recovery line (60A) for directing to the buffer tank (61) the oxygen separated from the gas in the oxygen separator (50); and an oxygen return line (63) for returning the oxygen stored in the buffer tank (61) to inside the container body (1).
According to the above configuration 7), it is possible to store in the buffer tank (61) the oxygen, which is separated from the gas in the oxygen separator (50), via the oxygen recovery line (60A), and it is possible to return the oxygen stored in the buffer tank (61) to inside the container body (1) via the oxygen return line (63). Whereby, it is possible to quickly perform concentration adjustment to increase the concentration of the oxygen contained in the gas inside the container body (1).
8) In some embodiments, the reefer container (100) as defined in any of the above 2) to 7), further includes: an air suction line (78) connected at one end to an upstream side of the compressor (24) in the circulation line (22) and open to the atmosphere at another end.
According to the above configuration 8), the refrigerator (30) suctions the gas inside the container body (1) and returns the gas from which some of the components, such as oxygen, are removed to inside the container body (1). If this is repeated and negative pressure is created inside the container body (1), air may flow in from outside the container body (1). If air flows in from outside the container body (1), the interior of the container body (1) may be heated by heat of the air. According to the above configuration 8), air is taken into the circulation line (22) via the air suction line (78) and the gas from which oxygen is separated from the air is introduced to inside the container body (1), making it possible to create positive pressure inside the container body (1). Since positive pressure is created inside the container body (1), it is possible to prevent air from flowing in from outside the container body (1).
9) In some embodiments, the reefer container (100) as defined in the above 8), further includes: a cooler (32) disposed between the compressor (24) and the heat exchanger (26) in the circulation line (22) and configured to exchange heat between a coolant and the gas flowing through the circulation line (22); and a gas discharge line (82) for discharging the gas compressed in the compressor (24) to outside the circulation line (22), the gas discharge line (82) being connected at one end to a downstream side of the cooler (22) and an upstream side of the heat exchanger (26) in the circulation line (22).
According to the above configuration 9), since the gas is discharged to outside the circulation line (22) via the gas discharge line (82), it is possible to perform pressure control to decrease the pressure inside the container body (1). Whereby, it is possible to perform the above-described concentration adjustment inside the container body (1) without increasing the pressure inside the container body (1).
10) In some embodiments, the reefer container (100) as defined in any of the above 1) to 9), wherein each of the compressor (24), the heat exchanger (26), and the expander (28) is arranged, in an exterior space (3) of the container body (1), along a partition wall (10) that separates an interior space (2) of the container body (1) and the exterior space (3).
According to the above configuration 10), each of the compressor (24), the heat exchanger (26), and the expander (28) is installed in the exterior space (3) of the container body (1). That is, since these devices are not disposed in the interior space (2) of the container body (1), it is possible to secure a wide cargo space inside the container. Further, in the above configuration 10), a heat exchanger such as an evaporator need not be disposed in the interior space (2) of the container body (1), making it unnecessary to perform defrosting operation to defrost such a heat exchanger. Accordingly, it is easy to maintain the temperature inside the container at a desired temperature. Further, in the above configuration 10), the devices configuring the refrigerator (30) are arranged in a relatively narrow space along the partition wall (10) in the exterior space (3) of the container body (1). Since the installation region for the refrigerator (30) added to the container body (1) is thus small, the reefer container (100) including the refrigerator (30) can suitably be used as a container for transportation or storage of the liquefied gas tank (110).
11) In some embodiments, the reefer container (100) as defined in any of the above 1) to 10), further includes: a relief line (130) having an exhaust port (131) disposed inside the container body (1), and configured to discharge a gas present inside the container body (1) to outside the container body (1) through the exhaust port (131).
According to the above configuration 11), if the liquefied gas leaks from the liquefied gas tank (110), the gas leaking into the container body (1) (the gas vaporized from the liquefied gas) can be discharged to outside the container body (1) through the relief line (130). Whereby, it is possible to suppress remaining of the gas leaking into the container body (1) inside the container body (1) or in the circulation line (22), making it possible to prevent a person entering into the container body (1) from losing oxygen due to the gas, or to suppress fire or explosion caused by the gas.
12) In some embodiments, the reefer container (100) as defined in any of the above 1) to 11), further includes: a boil-off gas line (140) having a boil-off gas intake port (141) disposed inside the liquefied gas tank (110), and configured to discharge a boil-off gas, which is the liquefied gas vaporized in the liquefied gas tank (110), to outside the container body (1) through the boil-off gas intake port (141).
According to the above configuration 12), the boil-off gas vaporized in the liquefied gas tank (110) can be discharged to outside the container body (1) through the boil-off gas line (140). Whereby, it is possible to suppress an increase in pressure inside the liquefied gas tank (110) due to the boil-off gas or leakage of the boil-off gas into the interior space (2), making it possible to prevent a person entering into the container body (1) from losing oxygen due to the boil-off gas, or to suppress fire or explosion caused by the boil-off gas.
Number | Date | Country | Kind |
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2022-069664 | Apr 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2023/006345 | 2/22/2023 | WO |