This application claims priority under 35 USC 119 from Japanese Patent Application No. 2005-269190, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to a reel winding a recording tape such as a magnetic tape or the like therearound, a recording tape cartridge, a metal mold and a method for molding the reel.
2. Description of the Related Art
As external storage media for computers and the like, recording tape cartridges are known which house a reel wound with magnetic tape inside a case. The reel includes a hub, which configures the axial center portion of the recording tape cartridge and on whose outer periphery the magnetic tape is wound, and an upper flange and a lower flange, which protrude outward in the radial direction from both axial line-direction ends of the hub.
Recording tape cartridges are also known where recording tape such as magnetic tape is wound onto a single reel and which rotatably house the reel inside a case made of synthetic resin. A leader member, such as a leader pin, a leader tape, or a leader block, is disposed on the leading end of the recording tape. Pullout means disposed in a drive device pull out the leader member through an opening in the recording tape cartridge, and the recording tape fixed to the leader member is wound onto a take-up reel of the drive device.
In the reels of such recording tape cartridges, the recording tape is ordinarily wound onto the outer peripheral surface of the hub. The upper flange and the lower flange are disposed above and below the hub, and the position of the recording tape in the vertical direction when the recording tape is wound is regulated by the upper and lower flanges, whereby the recording tape is retained such that the winding is good, the traveling stability of the recording tape is improved, and damage to the recording tape from the outside is prevented when the recording tape is not in use.
However, because the hub is molded with resin, sometimes, as shown in
Accordingly, for example, as shown in Japanese Patent Application Laid-Open (JP-A) Nos. 2004-14022 and 2004-14023, there can be considered a structure in which a hub is reinforced by a metal ring-shaped member in order to prevent the hub from being deformed, however, a manufacturing cost is increased.
The invention is made by taking the fact mentioned above into consideration, and inexpensively obtains a reel in which a deformation due to a winding pressure or the like of a magnetic tape is made small, a recording tape cartridge and a metal mold.
In accordance with a first aspect of the invention, there is provided a reel comprising a hub around which a recording tape is wound, and flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction thereof. A flow path of a resin molding a hub to a gate port is inclined in a peripheral direction with respect to an axis of the hub.
It is possible to incline an orientation of the resin (a flow of the resin) at a time of molding the hub in the peripheral direction with respect to the axis of the hub, by inclining the flow path (a so-called runner) of the resin to the gate port in the peripheral direction with respect to the axis of the hub. Accordingly, it is possible to make a rigidity of the hub in a diametrical direction high, and it is possible to suppress a deformation of the hub due to a restraining force of the recording tape. Since the deformation of the reel is prevented by changing the orientation of the resin, it is possible to reduce a manufacturing cost in comparison with a case that rigidity is increased by insert molding a metal member.
In accordance with a second aspect of the invention, there is provided a reel comprising a hub around which a recording tape is wound, and flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction thereof. A flow path of a gate port of a resin molding the hub is inclined in a peripheral direction with respect to an axis of the hub.
It is possible to obtain approximately the same effect as that of the reel in accordance with the first aspect mentioned above, by inclining the flow path of the gate port of the resin molding the hub in the peripheral direction with respect to the axis of the hub.
In accordance with a third aspect of the invention, there is provided a reel comprising a hub around which a recording tape is wound, and flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction thereof. The hub is molded by spirally circulating a resin with respect to an axial direction of the hub, and the flange is molded by spirally circulating the resin with respect to a diametrical direction of the flange.
It is possible to make the strength of the hub in the diametrical direction high, and it is possible to suppress the deformation of the hub caused by the restraining force of the recording tape, by making, at a time of molding the hub, the orientation of the resin spiral with respect to the axis of the hub. Further, it is possible to make the strength of the flange in the peripheral direction high, and the rigidity of the flange becomes higher, by making, at a time of molding the flange, the orientation of the resin spiral with respect to the diametrical direction of the flange. Accordingly, it is possible to prevent the reel itself from being deformed. Since the deformation of the reel is prevented by changing the orientation of the resin, it is possible to reduce the manufacturing cost of the reel in comparison with the case that the rigidity is increased by insert molding the metal member.
In accordance with a fourth aspect of the invention, there is provided a reel comprising a hub around which a recording tape is wound, and flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction thereof. A groove portion in a peripheral direction with respect to an axis of the hub is formed at an inner peripheral surface of the hub.
In accordance with a fifth aspect of the invention, there is provided a reel comprising a hub around which a recording tape is wound, and flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction thereof. A rib inclined in a peripheral direction with respect to an axis of the hub is formed at an inner peripheral surface of the hub.
According to the above fourth and fifth aspects, it is possible to incline the orientation of the resin in the peripheral direction with respect to the axis of the hub at a time of molding the hub, by forming the groove portion or the rib inclined in the peripheral direction with respect to the axis of the hub in the inner peripheral surface of the hub. In particular, it is possible to further improve the strength of the hub by forming the rib in the inner peripheral surface of the hub.
In each of the above aspects of the invention, a reinforcing agent for reinforcing mechanical strength may be added to the resin molding the hub.
A rigidity of the reel becomes higher and strength is increased by adding the reinforcing agent for reinforcing the mechanical strength to the resin molding the hub. Accordingly, it is possible to prevent the reel from being deformed. As the reinforcing agent, there can be listed up a glass fiber, a carbon fiber, talc and the like.
In accordance with a sixth aspect of the invention, there is provided a recording tape cartridge provided with the reel as recited in any one of the aspects mentioned above.
In accordance with a seventh aspect of the invention, there is provided a metal mold for molding a reel having a mold portion for forming a hub around which a recording tape is wound, and a mold portion for forming flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction. A flow path to a gate port in which a resin corresponding to a material for the reel flows is inclined in a peripheral direction with respect to an axis of the hub.
In accordance with an eighth aspect of the invention, there is provided a metal mold for molding a reel having a mold portion for forming a hub around which a recording tape is wound, and a mold portion for forming flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction. A flow path of a gate port in which a resin corresponding to a material for the reel flows is inclined in a peripheral direction with respect to an axis of the hub.
In accordance with the seventh and eighth aspects mentioned above, since the flow path to the gate port in which the resin flows, or the flow path of the gate port in which the resin flows is inclined in the peripheral direction with respect to the axis of the hub, it is possible to make the orientation of the resin spiral with respect to the axis of the hub at a time of molding the hub. Further, it is possible to make the orientation of the resin spiral with respect to the diametrical direction of the flange at a time of molding the flange.
In accordance with an ninth aspect of the invention, there is provided a method for forming a reel having a hub around which a recording tape is wound and flanges provided at both end portions of the hub and holding an end portion of the recording tape in a width direction. The method comprises molding the hub by spirally circulating a resin with respect to an axial direction of the hub, and molding the flange by spirally circulating the resin with respect to a diametrical direction of the flange.
It is possible to make the strength of the hub in the diametrical direction high and to suppress the deformation of the hub caused by the restraining force of the recording tape, by making, at a time of molding the hub, the orientation of the resin spiral with respect to the axis of the hub. Further, it is possible to make the strength of the flange in the peripheral direction high, and the rigidity of the flange becomes higher, by making, at a time of molding the flange, the orientation of the resin spiral with respect to the diametrical direction of the flange. Accordingly, it is possible to prevent the reel itself from being deformed.
In accordance with each of the aspects of the invention, it is possible to make the strength of the molded hub in the diametrical direction and the strength of the flange in the peripheral direction higher, by inclining the orientation of the resin in the peripheral direction with respect to the axis of the hub at a time of molding the hub and the flange. Thereby, it is possible to prevent the reel itself from being deformed due to the restraining force of the recording tape. Since the deformation of the reel is prevented by changing the orientation of the resin, it is possible to reduce the manufacturing cost in comparison with the case that the rigidity of the reel is increased by insert molding the metal member.
Embodiments of the present invention will be described in detail based on the following figures, wherein:
A description will be given of a reel 10 in accordance with an embodiment of the invention with reference to FIGS. 1 to 4.
A reel 10 pertaining to an embodiment of the present invention will be described on the basis of
(Configuration of the Recording Tape Cartridge)
An opening 16 for pulling the magnetic tape T outside the case 14 is disposed in a front-direction end portion of a right side wall of the case 14. The opening 16 is configured such that it is closed off by a door 18 when the recording tape cartridge 12 (the magnetic tape T) is not in use and is opened inside the drive device when the recording tape cartridge 12 is in use.
Further, a leader pin 20 that is a leader member is attached to the leading end of the magnetic tape T. The leader pin 20 is formed in a small circular column-like shape and includes flange portions 20A that are disposed on both longitudinal-direction ends of the leader pin 20 and protrude further upward and downward than the width-direction end portions of the magnetic tape T. When the recording tape cartridge 12 is in use, the flange portions 20A become caught on a pullout member of the drive device such that the magnetic tape is pulled out from the case 14.
The case 14 is configured as a result of an upper case 22 and a lower case 24 being joined together. The upper case 22 is configured by a top plate 22A, which is substantially rectangular in plan view, and a substantially frame-like peripheral wall 22B, which stands along the outer edge of the top plate 22A. The lower case 24 is configured by a bottom plate 24A, which has a shape substantially corresponding to the shape of the top plate 22A, and a peripheral wall 24B, which stands along the outer edge of the bottom plate 24A. Additionally, the case 14 is formed in a substantial box-like shape as a result of the upper case 22 and the lower case 24 being joined together, by ultrasonic welding or with screws, in a state where the open end of the peripheral wall 22B and the open end of the peripheral wall 24B have been brought into contact with each other.
The opening 16 is formed in a substantially rectangular shape in side view and opens rightward (in the direction of arrow B) at the front-direction end portion of a right side wall 14B (right side wall of the case 14 configured by the peripheral wall 22B and the peripheral wall 24B) of the case 14, the right side wall 14b is positioned along the direction of arrow A. Pin receiving recess portions 26 that accommodate the flange portions 20A of the leader pin 20 are disposed in the top plate 22A and the bottom plate 24A. Each of the pin receiving recess portions 26 opens rightward in the vicinity of the front end of the opening 16 and enables the leader pin 20 to enter and exit the case 14 through the opening 16.
Further, a plate spring 28 is attached in the vicinity of the front end of the case 14, and upper and lower arms 28A are disposed on the plate spring 28. The plate spring 28 causes the leading ends of the arms 28A to engage with the flange portions 20A of the leader pin 20 and retain the leader pin 20 with respect to the case 14. The leader pin 20 is released from this retained state as a result of being pulled in the right direction with a force equal to or greater than a predetermined value.
The door 18 that opens and closes the opening 16 is formed in a substantially rectangular tabular shape that can close off the opening 16 by itself. The upper and lower end portions of the door 18 slidably enter guide grooves 30 that are disposed in the top plate 22A and the bottom plate 24A and are formed along the open surface of the opening 16 and the right side wall 14B.
Thus, the door 18 is configured to be selectively movable between a closed position where the door 18 closes off the opening 16 and an open position where the door 18 opens the opening 16 as a result of the door 18 sliding in the front and rear directions while being guided in the guide grooves 30. Additionally, the door 18 is biased in the front direction by a coil spring 32 that is a biasing member disposed between the door 18 and the case 14, and is ordinarily positioned in the closed position by the biasing force of the coil spring 32. An operational portion 18A is disposed on the front-direction end portion of the door 18 and protrudes in the right direction. The door 18 can be moved to the open position counter to the biasing force of the coil spring 32 by pushing the operational portion 18A rearward.
Further, a gear opening 34 for exposing a later-described reel gear 50 (see
Moreover, the case 14 includes guidance regulation walls 36 that sectionally stand from the top plate 22A and the bottom plate 24A along a circumference coaxial with the gear opening 34 and are configured as a result of their upper and lower ends being brought into contact with each other. The guidance regulation walls 36 suppress chattering of the reel 10. End portions of the guidance regulation walls 36 are continuous with the peripheral walls 22B and 24B, and the guidance regulation walls 36 prevent dust and the like from ingressing into the region where the reel 10 is disposed.
Further, a memory board M, in which various information for each recording tape cartridge 12 is stored, is disposed in the right side rear corner portion inside the case 14. The memory board M is supported by a pair of support ribs 38 such that the memory board M slants substantially 45° with respect to the bottom plate 24A, in order to enable communication with the drive device that communicates from the underside and a library device that communicates from the rear side. That is, the support ribs 38 are configured such that their upper edges, which are the surfaces that support the memory board M, slant a predetermined angle (in the present embodiment, 45°).
(Structure of Reel)
Further, a lower flange 46 is integrally formed in an outer periphery of the bottom portion 44 of the hub 40, and axially protrudes toward an outer side in a diametrical direction. On the other hand, an upper side of the hub 40 is open, and an upper flange 48 having the same outer diameter as an outer diameter of the lower flange 46 is coaxially bonded to an upper end portion of the hub 40 in accordance with an ultrasonic welding or the like.
A short tube portion 48A inside fitted to the cylinder portion 42 is formed in a shaft center portion of the upper flange 48, and is ultrasonic welded to an upper end surface of the cylinder portion 42 in a state in which the short tube portion 48A is inside fitted to the cylinder portion 42. The reel 10 is structured such that a magnetic tape T is wound around the outer peripheral surface of the cylinder portion 42 (the hub 40) between the lower flange 46 and the upper flange 48. Further, the lower flange 46 and the upper flange 48 is structured such as to regulate a displacement in a width direction of the magnetic tape T wound around the hub 40 (an axial direction of the hub 40).
The reel gear 50, which is annularly formed, is disposed in the vicinity of the outer periphery of the outer surface (undersurface) of the bottom portion 44 of the hub 40 as shown in
Further, a reel plate 52 comprising magnetic material is integrally disposed, by insert molding, on the radial-direction inner side of the reel gear 50 in the undersurface of the bottom portion 44. The reel plate 52 is configured such that it is attracted and retained without contact by a magnet disposed on the leading end of the rotating shaft of the drive device.
Moreover, an unillustrated lock mechanism for inhibiting the rotation of the reel 10 when the magnetic tape T is not in use is disposed at the inner side of the hub 40. The lock mechanism includes a lock member that does not rotate with respect to the case, and supports the lock member such that the lock member is movable toward and away from the bottom portion 44 of the reel 10. Further, the lock member is configured to be movable, as a result of moving toward and away from the bottom portion 44, between a rotation lock position where the lock member engages with an engagement portion (not shown) of the bottom portion 44 and inhibits the rotation of the reel 10 with respect to the case 14 and a release position where the lock member disengages from the engagement portion and allows the rotation of the reel 10.
For this reason, the engagement portion with which the lock member engages is disposed in the bottom portion 44, and an operational hole 54 is formed in the bottom portion 44 for a lock release member of the drive device to operate the lock member from the outside. In the present embodiment, a configuration is shown where the operational hole 54 is disposed in the site where the reel gear 50 is formed, but the operational hole 54 may also be disposed in the axial center portion of the bottom portion 44, for example.
As described above, the bottom portion 44 of the hub 40 is configured to fulfill the function that rotational force is transmitted from the drive device with the reel gear 50 formed, the function of closing off the gear opening 34 of the case 14 when the recording tape cartridge 12 is not in use, and the function of causing the lock member to engage and inhibit the rotation of the reel 10 with respect to the case 14.
The hub 40, whose bottom portion 44 that fulfills various functions in this manner closes off the lower end of the triangular cylinder 42 (protrudes inward in the radial direction from the lower end), is configured such that its lower end side is stronger (more rigid) with respect to the winding pressure of the magnetic tape T than its upper end side, which is the open end, as a result of the reinforcing effect of the bottom portion 44.
Next, the action of the embodiment of the present invention will be described.
When the recording tape cartridge 12 is loaded into the drive device in order to record information on the magnetic tape T or play back information recorded on the magnetic tape T, the rotational lock on the reel 10 with respect to the case 14 is released, the rotating shaft (drive gear) of the drive device meshes with the reel gear 50 of the reel 10, and the reel 10 rotates inside the case 14 as a result of the rotating shaft rotation.
At this time, the leader pin 20 that has already been taken out through the opening 16 is retained on the take-up reel of the drive device, and the take-up reel rotates in synchronization with the reel 10, whereby the magnetic tape T is sequentially pulled out from the case 14. Then, a recording and playback head disposed along a predetermined tape path writes information on the magnetic tape T or reads information recorded on the magnetic tape T. After the magnetic tape T has been used, the reel 10 returns the magnetic tape T to its initial wound state.
In the manufacture of the reel 10, as shown in
In the metal mold 70, a fixed side metal mold 72 (a so-called cavity side) is structured as a two-layer structure comprising a mold 74 and a mold 76. After molding the lower flange 46 and the hub 40, the runner 62 is forcibly drawn and released from the mold 74 by moving the mold 74 at the time of, or after, moving a movable side metal mold 78. A sprue 80 and a runner 82 are released from the mold 76 by an unloading machine (not shown). On the other hand, the lower flange 46 and the hub 40 are released from the movable side metal mold 78 by an ejector pin (not shown) or the like.
In this embodiment, the fixed side metal mold 72 is structured by two layers, and the runner 62 is structured such as to be released from the mold 74 by forcible drawing therefrom. However, since it is enough that the runner 62, which is inclined in a peripheral direction with respect to the axis of the hub 40, can be released from the fixed side metal mold 72, the mold structure is not limited to the configuration mentioned above.
For example, as shown in
Further, the mold structure may be made, as shown in
In accordance with the structure mentioned above, the resin flowing from the gate port 90 is guided along the flow path 62, and in the hub 40, it is possible to incline the orientation of the resin (the flow of the resin) in the peripheral direction with respect to the axis of the hub 40, as shown in
In other words, in comparison with the case that the orientation of the resin is formed along the axial direction of the hub 40, it is possible to make a strength of the hub 40 in the diametrical direction higher, and it is possible to suppress the deformation of the hub 40 caused by the restraining force of the magnetic tape T. Further, in the lower flange 46, in comparison with the case that the orientation of the resin is formed along the direction of the radial line of the lower flange 46, it is possible to make the strength of the lower flange 46 in the peripheral direction higher. Accordingly, the rigidity of the lower flange 46 becomes higher, and it is possible to prevent the reel 10 itself from being deformed.
Since it is possible to prevent the reel 10 from being deformed only by changing the orientation of the resin, it is possible to lower the manufacturing cost in comparison with the case that the rigidity is increased by insert molding the metal member. Further, in the present embodiment, since the reel 10 is formed by the resin containing the glass reinforcing fiber, the rigidity of the reel 10 becomes further higher, and the strength is increased.
The molding is configured, as shown in
For example, as shown in
In the present embodiment, the reel 10 is molded by the polycarbonate containing the glass reinforcing fiber, however, a carbon fiber or talc may be added to the polycarbonate for reinforcing the mechanical strength of the reel 10.
In each of the embodiments mentioned above, there is shown the example in which the lower flange 46 is integrally formed with the hub 40, however, the invention is not limited to this, but the lower flange 46 formed as an independent body from the hub 40 is firmly attached to the lower end portion of the hub 40.
Further, in each of the embodiments mentioned above, there is shown the example in which the single reel 10 is accommodated within the recording taper cartridge 12, however, the invention is not limited to this, but two reels 10 may be accommodated within the two-reel type recording taper cartridge.
Number | Date | Country | Kind |
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2005-269190 | Sep 2005 | JP | national |