See Application Data Sheet.
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The present invention relates to a reeling device. In particular to a reeling device for the controlled coiling and uncoiling of a cable, which has the facility to lift and lower a load connected to an end of the cable. The present invention therefore relates to a reeling/lifting device.
It is widely known in the art to wind and unwind cables from a reeling device, wherein one end of the cable is fixed relative to the remainder of the cable, for providing a stationary electrical connection location, and the other end of the cable can be unreeled for deploying a desired length of cable. Such devices may be used when it is desired to lower and raise a device from a ceiling or otherwise. These devices must however make provision to avoid the stationary portion of the cable from twisting, kinking and ultimately failing as the reel is rotated during winding and unwinding of the cable.
There are two known solutions in the reeling device art.
In a first solution, slip rings are used to provide an electrical connection between the stationary and rotatable portions of the cable. A problem with slip rings, however, is that they can be the source of undesirable electrical noise and intermittent electrical contact. This is a particular concern when such a reeling device is used in connection with audio and data cables.
In a second solution, an arrangement such as that disclosed in U.S. Pat. No. 5,526,997 is used. This arrangement comprises main and secondary reels that include a common hub member that is formed with a hole extending therethrough from the main reel to the secondary reel. The cable is wound upon the two reels with a first end portion of the cable being coiled upon the main reel, an intermediate portion thereof extending through the hole formed in the common hub member and a second end portion of the cable being coiled about the secondary reel. The second end portion of the cable is substantially shorter than the first end portion and includes an end that is fixed to the housing. With this arrangement, as the first portion of the cable is fully unwound from the main reel, the second portion of the cable is simultaneously unwound from and then rewound onto the secondary reel. A variation on this scheme uses a twin rotating reel and a rotating guide sheave to feed the cable from one of the rotating reels to a fixed reel and a further variation uses a twisting cable chain. Whilst these arrangements avoid the need for slip rings, they introduce alternative problems. The cable is usually coiled on the main reel in successive radial layers. This renders accurate positioning difficult, with accuracy decreasing over time due to compression of the cable. Such arrangements also require a ‘standing’ length of cable to be retained in the device (in some cases equal to or greater than the stroke of the device). In some applications, overall cable length can be critical and, in the invention described below, only a relatively tiny amount of cable is not actually deployed in the stroke of the device.
The present invention arose in an attempt to provide a reeling device that addresses the above problems with the prior art.
According to the present invention in a first aspect there is provided a reeling device for the controlled coiling and uncoiling of a cable having a first end that is fixed and a second end that is movable relative to the first end, the cable is unbroken between its first and second ends, the reeling device comprises first and second reels about which the cable is coiled, wherein the first and second reels are coaxial, the first reel is fixed against rotation and axial movement, and the second reel is rotatable about the axis with such rotation causing axial movement of the second reel relative to the first reel.
The first reel and the second reel therefore have a common axis. Each reel is preferably substantially cylindrical in shape.
The first end of the cable is preferably fixed to allow for a stationary connection to be made. The cable may support any suitable device at its second end. The cable may be an electrical cable or an optic fibre. In one exemplary arrangement a microphone is supported and the cable is an electrical cable. The reeling device is suitable for lifting objects (e.g. a microphone or camera).
An intermediate guide (or first guide) is preferably provided for guiding the cable between the reels. The intermediate guide is preferably rotatable about the axis by a motor. Rotation of the intermediate guide preferably causes axial movement of the intermediate guide.
By such axial movement, the intermediate guide may be suitably axially aligned with the point of the second reel at which the cable is fed on/off the second reel at all times. The intermediate guide further, as it rotates, acts to coil/uncoil the cable from the first reel.
The cable may be guided substantially tangentially with respect to the second reel at all times during reeling and unreeling of the cable.
In a preferred embodiment, the configuration of the intermediate guide is such that the cable is also guided substantially tangentially with respect to the first reel at all times and such that the intermediate guide is also suitably axially aligned with the point of the first reel at which the cable is fed on/off the first reel at all times.
The rotation and/or axial movement of the intermediate guide are preferably proportional to the rotation and/or axial movement of the second reel. The intermediate guide is preferably arranged to coil/uncoil the cable from the first reel and/or the second reel.
A gear drive may be provided for maintaining proportionality of the rotational and axial movement between the second reel and the intermediate guide. The intermediate guide may be driven to rotate by an electric motor.
The intermediate guide may comprise at least one pulley which is preferably mounted for rotation with its radial plane being substantially parallel to the common axis of the reels.
The intermediate guide may comprise an arm, which may comprise one or more guide members for guiding the cable with respect to the first and second reels.
The arm may comprise at least one bridge portion and at least one support portion. The support portion or support portions may be directly or indirectly driven to rotate about the common axis of the reels. The support portion or support portions may extend in a substantially radial or perpendicular direction about the common axis. The bridge portion or bridge portions may extend in a substantially axial direction. Preferably the at least one bridge portion extends in a direction which is substantially perpendicular to the direction in which the at least one support portion extends. The bridge portion of the arm is configured to connect the guide members.
The arm preferably comprises first and second guide members, wherein the first guide member overlaps with the first reel when viewed in a radial direction and the second guide member overlaps with the second reel when viewed in a radial direction.
The first and second guide members may be located at or adjacent opposing ends of the bridge portion of the arm.
The points of the first and second guide members at which the cable is fed on/off the first and second guide members are preferably respectively axially aligned with the first and second reels at the points at which the cable is fed on/off the first and second reels.
One or more guide members may each comprise one or more pulleys. Each pulley is preferably mounted for rotation with its radial plane being substantially parallel to the common axis of the reels.
The one or more guide members are preferably retained in tangential alignment with the first and second reels respectively at all times.
In one embodiment, the first and second reels have the same diameter. Preferably, the rotation and axial movement of the second reel are double the speed of the rotation and axial movement of the intermediate guide.
In another embodiment, the first and second reels have different diameters. For example, the diameter of the first reel is smaller than the diameter of the second reel. The second reel may be arranged to surround at least a portion of the first reel in at least one axial position of the second reel.
In the present invention, the cable is preferably helically coiled about each of the first and second reels in a single layer without overlap.
The first reel and/or the second reel may comprise a helical groove for receiving the cable.
An end guide (or second guide) may be provided for guiding the cable on and off the second reel. The end guide may be fixed against axial movement. The end guide may comprise a guide wheel.
The reeling device of the present invention may comprise an electromagnetic brake on an output side of a motor drive gearbox. The electromagnetic brake may be directly connected to the first reel.
In one embodiment of the invention, a plurality of intermediate guides for guiding a plurality of cables between the first and second reels is provided, wherein each intermediate guide is arranged to guide a respective one of the plurality of cables between the first and second reels. Each of the intermediate guides may be fixed for rotation with the other intermediate guides.
In this embodiment, each of the intermediate guides is preferably rotationally fixed with respect to the other intermediate guide or intermediate guides, such that the intermediate guides are rotatable about the axis with each other. To achieve this, the intermediate guides may all be fixed with respect to each other to form a unitary intermediate guide assembly. In some embodiments, the intermediate guides may be fixed to one or more supports. Rotation of the support(s) thus effects rotation of the intermediate guides.
In one embodiment, each of the plurality of intermediate guides comprises an arm which comprises first and second guide members. Each arm may comprise a bridge portion and one or more support portions. In a preferred embodiment, the arms have at least one common support portion for supporting the bridge portions of each arm.
According to the present invention in a further aspect, there is provided a system comprising a plurality of reeling devices in accordance with the first aspect of the present invention and a frame or device that is attached at the second ends of the cables of the plurality of reeling devices, wherein a controller is provided for synchronously coiling/uncoiling the cables for raising or lowering the frame or device.
Non-limiting embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings.
With reference to
An intermediate guide 5 is provided for guiding the cable 2 between the reels 3, 4. The intermediate guide 5 in the present arrangement is rotatable about the axis, as is preferred. By such an arrangement, as seen in
The intermediate guide 5, further, as it rotates, acts to coil/uncoil the cable from the first reel. In the present arrangement, as is preferred, the configuration of the intermediate guide 5 is such that the cable 2 is also guided substantially tangentially with respect to the first reel 3 at all times and such that the intermediate guide 5 is also suitably axially aligned with the point of the first reel 3 at which the cable is fed on/off the first reel 3 at all times.
In the present arrangement, the intermediate guide 5 comprises an arm 6 which comprises first and second guide members 7a, 7b. The arm 6 further comprises a support portion 34a (shown in a vertical orientation in
The first guide member 7a guides the cable 2 with respect to the first reel 3 and the second guide member 7b guides the cable 2 with respect to the second reel 4. For such purposes, the first guide member 7a overlaps with the first reel 3 when viewed in a radial direction and the second guide member 7b overlaps with the second reel 4 when viewed in a radial direction. With reference to
In accordance with the discussion above, the points of the first and second guide members 7a, 7b at which the cable 2 is fed on/off the first and second guide members 7a, 7b are respectively axially aligned with the first and second reels 3, 4 at the points at which the cable 2 is fed on/off the first and second reels 3, 4.
The first and second guide members 7a, 7b comprise pulleys in the present arrangement, which is preferred to avoid wear on the cable. The guide members 7a, 7b could be otherwise arranged. They could, for example, be non-rotating and have a low-friction surface over which the cable 2 slides. By rotation of the arm 6, the guide members 7a, 7b (and the portion of cable extending between the guide members) maintain tangential alignment with the first and second reels 3, 4 at all times.
One possible alternative arrangement of the first and second guide members 7a, 7b is shown in
In the present arrangement, as is preferred, the first and second reels 3, 4 have the same diameter as one another. This has a number of benefits, as will be readily appreciated by those skilled in the art, including simplifying the construction of the device. In alternative arrangements, however, the reels 3, 4 could have different diameters. With the first and second reels 3, 4 having the same diameter as one another, the rotation and axial movement of the second reel 4 will be double the speed of the rotation and axial movement of the intermediate guide 5 for maintaining positioning of the guide, as discussed above, with respect to the first and second reels 3, 4. The proportional speeds (rotationally and axially) will vary with relative changes to the diameters of the first and second reels 3, 4, as will be readily appreciated by those skilled in the art.
In the present arrangement, as best seen in
The gear drive 9 ensures that proportional rotational (and axial) movement between the second reel 4 and the intermediate guide 5 is maintained, which is preferable. In alternative arrangements, however, the gear drive 9 may be omitted. In arrangements omitting the gear drive 9, the second reel 4 will be loose with rotation of the second reel 4 effected by the frictional connection to the reeling and unreeling of the cable 2 alone.
One or more brakes are preferably provided. It is particularly preferable, as in the present arrangement, that a holding brake 12 is provided on the output side of the motor/drive gearbox (if used). Such a brake is preferably directly connected to a drum of the first reel 3, as shown in
As clearly shown in the figures, the cable 2 is helically coiled about each of the first and second reels in a single layer without overlap. This helps ensure accuracy throughout the life of the device. Either or both of the first and second reels 3, 4 may be provided with a helical groove for guiding/aligning the cable 2 as it is coiled, wherein the cable is received by the groove. In the present arrangement, both reels 3, 4 are provided with helical grooves. In alternative arrangements, the helical grooves may be omitted entirely.
With the axial movement of the second reel 4, as discussed, it is possible to provide a zero fleet reeling device, i.e. a device where the radial and axial location and the orientation of the portion of the cable adjacent the second end of the cable 2 that is fed on/off the second reel 4 does not change during reeling unreeling of the cable. This is again preferred for the purpose of ensuring accurate operation and ease of installation, for example where the cable is required to drop though a small hole in a ceiling. An end guide 11 is preferably provided for guiding the cable on/off the second reel 4. The end guide 11 is fixed against axial movement. In the present arrangement, the end guide 11 comprises a guide wheel 11a.
The drive mechanism will now be described in greater detail. It must be appreciated, however, that numerous modifications may be made without impacting the operation of the reeling device 1, as fundamentally defined by claim 1. The present invention is not to be limited to the exemplary drive mechanism described.
The motor/servo drive 10 rotates a splined shaft 13. The splined shaft 13 is fixed against axial movement. The lead screw 8 is fixed against both rotation and axial movement. A splined bush 14 engages the spline of the splined shaft 13. The splined bush 14 is fixed to a hollow shaft 15 that receives the splined shaft 13. The hollow shaft 15 threadably engages the lead screw 8. The intermediate guide 5 is fixed to the hollow shaft 15.
By the above arrangement, rotation of the splined shaft 13 effects rotation and axial movement of the intermediate guide 5.
As discussed, in the present arrangement, the gear drive 9 is provided. This comprises bevel gears 9a, 9b and 9c as shown in
By the above arrangement, rotation of the splined shaft 13 effects rotation and axial movement of the second reel 4.
Rotation and axial movement of the intermediate guide 5 are effected by rotation of the splined shaft 13 by the motor/servo drive 10, in substantially the same manner as described above with respect to the first embodiment. Splined bush 14 engages the spline of the splined shaft 13 and is fixed to a hollow shaft 15 that receives the splined shaft 14. In this embodiment, the hollow shaft 15 threadably engages the lead screw 8 via a threaded bush 22. The intermediate guide 5 is fixed to the hollow shaft 15 via the support portion 34a of the arm 6, to rotate therewith.
In place of gear drive 9, an alternative gear drive 23 is provided. Gear drive 23 comprises spur gears 23a, 23b, 23c and 23d. Spur gear 23a is fixed to an end of the splined shaft 13 to rotate therewith. Spur gear 23a engages with spur gears 23b. Spur gears 23c are coaxially fixed to spur gears 23b to rotate therewith. Spur gears 23c engage with spur gear 23d, which is mounted on a shaft portion 24 of the lead screw 8 via bearings to allow for rotation of spur gear 23d about the shaft portion 24. Guide tubes 17 are fixed to spur gear 23d via connecting arm 25, such that the guide tubes 17 rotate with spur gear 23d. The guide tubes 17 are slidably received by a bush 18 that is fixed to the second reel 4 and is provided inside a drum of the second reel 4. A threaded portion 18a of the bush 18 threadably engages the lead screw 8, which is static.
By the above arrangement, rotation of the splined shaft 13 effects rotation of the guide tubes 17 via the gear drive 23, which is turn effects rotation of the second reel 4. Rotation of the second reel 4 causes a concurrent axial movement of the second reel 4 by means of the threaded engagement of bush 18 with the static lead screw 8.
As also shown in
The end guide 11 of the reeling device 21 comprises a guide wheel 11a and a pulley 11b. In the illustrated embodiment, the pulley 11b is arranged to direct the cable 2 in a direction parallel with the axis of the first reel 3 and second reel 4. In alternative arrangements, the pulley may direct the cable 2 in any desired direction.
With reference to
The reeling device 26 of the third embodiment comprises an intermediate guide assembly 27 comprising a plurality of intermediate guides 28, 29, 30 for guiding a plurality of cables 31, 32, 33 between the first and second reels 3, 4. A first intermediate guide 28 guides a first cable 31, a second intermediate guide 29 guides a second cable 32 and a third intermediate guide 30 guides a third cable 33. Each of the first, second and third intermediate guides 28, 29, 30 may be arranged with respect to the first reel 3 and the second reel 4 in the same manner as the single intermediate guide 5 described above with respect to the first embodiment of the present invention.
According to this arrangement, the reeling device can be used for coiling/uncoiling multiple cables without tangling of the cables. It will be appreciated that any number of intermediate guides may be provided according to the number of cables to be coiled/uncoiled using the reeling device.
In the arrangement shown in
The first, second and third intermediate guides 28, 29, 30 guide the first, second and third cables 31, 32, 33, respectively, substantially tangentially with respect to the first reel 3 and the second reel 4 at all times during reeling and unreeling of the cable.
In the arrangement shown in
In the arrangement described above, the first, second and third intermediate guides 28, 29, 30 are substantially identical in structure. However, it will be appreciated that, in embodiments of the present invention comprising a plurality of intermediate guides, the respective intermediate guides may adopt different structures to each other according to the requirements of the cables to be coiled/uncoiled using the reeling device.
With reference to
In the arrangement shown, the diameter of the first reel 3 is smaller than the diameter of the second reel 4. Accordingly, it is possible for the second reel 4 to move from an axial position in which there is no overlap between the first and second reels 3, 4 when viewed in a radial direction, as shown in
As shown in
The reeling device 37 comprises an alternative drive mechanism, which could also be used in any of the embodiments of the present invention hereinbefore described. With reference to
A roller 39 is fixed to one end of the hollow shaft 15. The roller 39 engages with the helical grooves of the first reel 3. Accordingly, rotation of the hollow shaft 15 effects axial movement of the hollow shaft 15 and the intermediate guide 5 via the roller 39. In an alternative arrangement, a series of rollers may be provided, the rollers being arranged helically to engage with the helical grooves of the first reel 3.
A gear drive 40 is provided to transfer rotational movement of the splined shaft 13 to the second reel 4. A spur gear 40a is fixed to the splined shaft 13 to rotate therewith. Spur gear 40a engages with spur gear 40b, which is coaxially fixed with spur gear 40c. Rotation of spur gear 40b effects rotation of spur gear 40c. Spur gear 40c engages with spur gear 40d, which is mounted on the shaft 13 via bearings to allow for independent rotation of spur gear 40d about the shaft 13. Guide tubes 17 are fixed to spur gear 40d via connecting arm 41, such that the guide tubes 17 rotate with spur gear 40d. The guide tubes 17 are slidably received by the second reel 4 inside a drum of the second reel 4, such that the second reel 4 rotates with the guide tubes 17.
A roller 42 engages with the helical grooves of the second reel 4. The roller 42 is fixed against axial movement. Accordingly, rotational movement of the second reel 4 effects axial movement of the second reel 4 via the roller 42. In an alternative arrangement, a series of rollers may be provided, the rollers being arranged helically to engage with the helical grooves of the second reel 4.
By the above arrangement, rotation of the shaft 13 effects rotation and axial movement of the second reel 4.
The above exemplary described arrangements provide a number of non-limiting exemplary benefits, including but not limited to the following:
1. No break in the cable—so no degradation in signal quality/no interference.
2. Accurate single layer wrap for the cable—enabling accurate positioning of a microphone (or other reeled electrical device (or optical data device using a fibre optic cable)) with no compression of the cable.
3. Directly-coupled servo motor with positioning encoder—further enabling accuracy.
4. High loads are possible (6 kg as configured in the depicted arrangement, compared to typical 1 kg on existing prior-art devices)—enabling the use of microphone ‘frames’ carrying multiple microphones. The ability to support such frames is enhanced by the ability to accurately position them, in line with 2 and 3 above.
5. An adequately-sized holding brake on the output side of a drive gearbox (if used), directly connected to the splined shaft. Also, positive-break, direct struck limit switches. The brake and limit arrangement complies with current regulations pertaining to lifting loads over an audience.
6. Adaptability—the device can be adapted to virtually any load/cable-type/stroke requirement.
7. Virtually no cable is retained in the device when the cable is fully deployed, minimising cable run distance.
8 The reeling device is ‘zero fleet’ i.e. the radial and axial location and the orientation of the portion of the cable adjacent the second end of the cable that is fed on/off the second reel does not change during reeling and unreeling of the cable. This provides the ability to locate the device directly over a hole in an auditorium ceiling for example.
The invention has been described above with reference to specific embodiments, given by way of example only. It will be appreciated that many different arrangements of the system are possible, which fall within the scope of the appended claims.
Number | Date | Country | Kind |
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1916981.2 | Nov 2019 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB20/52971 | 11/20/2020 | WO |