The present invention relates to a refillable fluid dispenser comprising a fluid reservoir, a dispenser member, such as a pump, and a filler valve for filling the fluid reservoir once it is empty of fluid and full of air. Advantageous fields of application of the present invention are the fields of perfumery, cosmetics, and pharmacy.
In the prior art, document U.S. Pat. No. 5,524,680 is already known that describes a refillable dispenser comprising a fluid reservoir provided with a filler valve, and a pump that can be actuated by means of a pusher. When the pump has extracted the entire content of the reservoir, said reservoir is empty. That document does not make it clear whether the pump is an atmospheric pump (having air intake) or an airless pump (without air intake). Thus, when the reservoir is empty, it is either full of air if the pump is atmospheric, or it is subjected to suction (empty of air) if the pump is an airless pump. When the pump is an atmospheric pump, a source bottle provided with a pump is pressed against the filler valve in such a manner as to actuate the pump of the source bottle. Such actuation is repeated until the reservoir of the refillable dispenser is full.
In the prior art, document FR 2 854 131 is also known that describes a refillable dispenser comprising a reservoir and an airless pump. When all the fluid has been extracted from the reservoir by the airless pump, suction exists inside the reservoir. By connecting a source bottle to the reservoir through the airless pump, the suction in the reservoir sucks in the fluid contained in the source bottle. In other words, the suction in the reservoir serves as means for sucking through the airless pump, which pump has an outlet valve that acts as a filler valve.
Document EP 2 441 344 is also known that describes a refillable dispenser of the same type as the above-mentioned document U.S. Pat. No. 5,524,680, comprising an airless pump and a reservoir provided with a filler valve. The suction that exists inside the reservoir once empty is advantageously used to suck in fluid from a source bottle and through the filler valve.
Document EP 2 335 833 describes another type of refillable dispenser having a reservoir of volume that varies that is in the form of a bellows that is biased by a spring in such a manner as to create suction in the reservoir when it is empty. The suction is once again advantageously used to suck in fluid from a source bottle and through a filler valve. Document FR 2 959 729 also describes a refillable dispenser that operates on a similar principle.
As described above, two distinct types of refillable dispenser exist, namely a refillable dispenser having a reservoir that is at atmospheric pressure when it is empty, and a refillable dispenser having a reservoir that is under suction when it is empty. For a reservoir under suction, suction always results from extracting fluid by means of an airless pump, whether the reservoir is rigid or flexible. A recurring problem associated with the reservoir under suction resides in the fact that the suction in the reservoir tends to decrease or to disappear when the dispenser is not used for a certain period of time. In order to mitigate that problem, it is necessary to actuate the airless pump before proceeding with filling its reservoir, in order to recreate suction.
An object of the present invention is the make the operation of filling the reservoir of a refillable dispenser easier, without using suction produced by extracting fluid from the reservoir. Another object of the present invention is to define a refillable dispenser that produces suction instantaneously, and simultaneously with the filling operation. Thus, the problem of maintaining the suction over time is completely avoided.
To do this, the present invention proposes that the dispenser further comprises air exhaust means for extracting the air from the fluid reservoir, and for creating therein suction for sucking the fluid through the filler valve in its open state. Unlike the refillable dispenser of the prior art having suction that results from extracting the fluid from the reservoir without air intake, the present invention uses exhaust means in order to extract the air (and not the fluid), in such a manner as to create instantaneous suction that leads to a concurrent operation of filling through the filler valve that is forced into its open state by the source bottle. The exhaust means of the dispenser are incorporated in the dispenser and thus form a part of it. It should also be understood that the air exhaust means are completely distinct from the dispenser member that has the function of extracting fluid from the fluid reservoir. Thus, during the operation of filling the reservoir through the filler valve, the air exhaust means have the effect of sucking the fluid into the reservoir from the source bottle.
Advantageously, the air exhaust means include an air chamber of volume that varies, which air chamber communicates with the reservoir through a suction check valve, and with the outside through an exhaust check valve. In this way, during its volume expansion stage, the air chamber extracts the air from the reservoir through the suction check valve, and during its volume reduction stage, it rejects the air contained therein to the outside through the exhaust check valve. The air chamber may also be referred to as an air pump making it possible to extract the air from the reservoir and to reject it to the outside. The air chamber may include a piston or a diaphragm, such as a bellows, for causing the volume of the air chamber to vary.
In an advantageous embodiment, the air chamber includes a flexible diaphragm that forms, at least in part, the suction check valve and the exhaust check valve. The flexible diaphragm that may be in the form of a bellows, may integrally form movable suction and exhaust members, e.g. in the form of flexible lips.
In a first embodiment of the invention, the air exhaust means include actuator means that are distinct from the filler valve. Advantageously, the dispenser member includes a pusher that is axially movable down and up, the actuator means being formed by the pusher. Preferably, the air exhaust means comprise a flexible diaphragm that extends between the pusher and a stationary element, the diaphragm internally defining an air chamber of volume that varies, the diaphragm being formed integrally both with a suction check valve lip that selectively closes a suction channel that connects the air chamber to the inside of the reservoir, and with an exhaust check valve lip that bears selectively in airtight manner against an exhaust valve seat. It can thus be said that the exhaust means are formed between the pusher and the reservoir and require only one additional part, namely the flexible diaphragm, and one additional characteristic, namely the suction channel that connects the air chamber to the inside of the reservoir.
According to another advantageous characteristic of the invention, the dispenser further comprises prevention means for preventing fluid from being dispensed while the reservoir is being filled by extracting the air contained therein by means of the exhaust means that are actuated by the pusher of the dispenser member. It is appropriate, indeed useful, to ensure that movement of the pusher for actuating the air chamber does not cause fluid to be dispensed. By way of example, it is possible to provide prevention means in the form of closure means for preventing the pump from being supplied with fluid, e.g. at the bottom end of the dip tube of the dispenser member. In a variant, the prevention means may comprise disengagement means for disengaging the pusher from the pump, such that actuating the pusher does not cause the pump to be actuated. By way of example, the disengagement means may be provided at the point at which the pusher is connected to the actuator or valve rod of the dispenser member.
In a general second embodiment, the exhaust means are actuated simultaneously with the filler valve. In a practical embodiment, the filler valve comprises a movable member that is for moving by an outlet nozzle of a source bottle, the movement of the movable member actuating the exhaust means. Advantageously, the exhaust means comprise a flexible diaphragm that extends between the movable member and a stationary element of the reservoir, the flexible diaphragm being formed integrally both with a suction check valve lip that selectively closes a suction channel that connects the air chamber to the inside of the reservoir, and with an exhaust check valve lip that bears selectively in airtight manner against an exhaust valve seat. Advantageously, the movable member is resiliently biased into its closed rest position by the exhaust means.
In a variant, the exhaust means include a piston that is formed by the movable member, the piston causing the volume of the air chamber to vary, the piston forming the exhaust check valve. In this second embodiment in which the exhaust means are actuated simultaneously with the filler valve, the user who fills the refillable dispenser is not even conscious or aware that said refillable dispenser is provided with air exhaust means making it possible to suck the fluid into the reservoir of the refillable dispenser. When the user presses the source bottle against the filler valve, said filler valve opens and fluid under pressure is injected into the reservoir, and when the user relaxes the pressure on the filler valve, the suction means create suction in the reservoir that causes fluid to be sucked from the source bottle until the filler valve is closed. Thus, it can be considered that the air exhaust means perform a function of enhancing filling by adding additional or complementary suction to conventional fluid injection.
The spirit of the invention resides in creating suction in the reservoir by exhaust means that are situated outside the reservoir and that are distinct from the dispenser member (pump), the suction being created simultaneously or concurrently with the operation of filling the reservoir through the filler valve that is forced into its open state. The exhaust means may be incorporated in the dispenser member, such that the pusher of the dispenser member also acts as actuator means for the air exhaust means. The air exhaust means may also be associated with, or incorporated in, the filler valve, such that the actuation of the filler valve also serves as actuator means for the air exhaust means, which may themselves serve as a return spring for the filler valve.
The invention is described more fully below with reference to the accompanying drawings which show two embodiments of the invention and a few variants by way of non-limiting example.
In the figures:
In the first embodiment and in conventional manner, the refillable dispenser of the invention comprises a fluid reservoir 1, a filler valve 2, a fluid dispenser member 3, and a pusher 4. All of the component elements may be completely conventional, like those of the refillable dispenser in document U.S. Pat. No. 552,468.
However, in this first embodiment, the fluid reservoir 1 presents a particular design resulting from combining several elements. Amongst other things, the fluid reservoir 1 includes an inner container 11 that includes a bottom 12 that is provided with an opening that forms a valve seat 13. The inside 10 of the container 11 constitutes the working volume of the reservoir, which working volume is filled with fluid, such as perfume. At its top end, the container 11 is provided with a top 16 that forms a fastener collar 17 for fastening the dispenser member 3, and an annular flange 18 having a function that is explained below. Furthermore, the container 11 is surrounded by an outer shell 14 that is provided at its bottom end with a cover 15 that is hinged in such a manner as to be capable of covering and uncovering the bottom 12 of the container 11. The reservoir 1 may also include other component elements that are not described in detail. Naturally, instead of this particular reservoir, it is possible to use any reservoir on which it is possible to mount a filler valve 2 and a dispenser member 3.
The filler valve 2 that is mounted in the bottom 12 of the container 11 is essentially constituted by a movable valve member 20 that is biased into a rest position by a return spring 22. Very conventionally, when the outlet nozzle of a source bottle is pressed against the movable member 20, said movable member moves against the force of the return spring 22 in such a manner as to uncover a fluid passage that communicates with the inside 10 of the reservoir 1. This design is entirely conventional for a filler valve of a refillable dispenser. In greater detail, the movable member 20 comprises: a bushing 21 that is engaged directly by the return spring 22; a flexible ring 23 for coming into leaktight contact with the free end of the outlet nozzle S of the source bottle; a central duct 24 that is formed in the flexible ring 23; and a closure dish 25 that internally forms a closure housing 26 having a function that is explained below. The central duct 24 opens out sideways, and in the rest position shown in
The dispenser member 3 is preferably an air-intake pump. The dispenser member 3 includes a body 31 in which there is formed a chamber that is provided with an inlet valve and with an outlet valve. The body 31 is held stationary in the fastener collar 17 that is formed by the top 16. The dispenser member 3 also includes an actuator rod 35 that is axially movable down and up inside the pump body 31, so as to cause the volume of the chamber to vary. By driving the actuator rod 35 into the body 31, fluid under pressure is forced through the rod 35. In addition, the dispenser member 3 also includes a dip tube 32 that extends inside the reservoir into the proximity of the closure dish 25. In the context of the invention, it is preferable for the dip tube 32 to be accurately centered on the closure housing 26 for reasons that are explained below.
The pusher 4 is provided with a connection sleeve 41 that is engaged on the free end of the actuator rod 35 of the dispenser member 3. The connection sleeve 41 internally defines an outlet channel 42 that joins a dispenser orifice 43, e.g. in the form of a nozzle. The pusher 4 defines a bottom annular wall 44 that extends around the connection sleeve 41. The pusher 4 also defines a cylindrical skirt 45 that extends downwards from the outer periphery of the bottom annular wall 44. This design is entirely conventional for a pusher in the fields of perfumery, cosmetics, and pharmacy. By pressing manually on the pusher 4 with one or more fingers, it is moved in such a manner as to drive the actuator rod 35 into the body 31 of the dispenser member 3. In response, fluid under pressure is forced through the actuator rod 35 and the outlet duct 42 and is finally dispensed through the dispenser orifice 43. This operation is entirely conventional for a dispenser member provided with a pusher in the fields of perfumery, cosmetics, and pharmacy.
In the invention, the refillable dispenser is further provided with air exhaust means 5, 6 having the function of extracting air from the fluid reservoir 1 so as to create therein suction that makes it possible to suck fluid through the filler valve 2 that is forced into its open state. The air exhaust means are incorporated in the refillable dispenser, and not merely associated therewith. The air exhaust means are preferably housed inside the refillable dispenser as defined above. It should also be observed that the air exhaust means are not constituted by the dispenser member 3 that has the function of extracting fluid, and not air, from the fluid reservoir 1. The air exhaust means alone may make it possible to fill the fluid reservoir, or, in a variant, they may facilitate or enhance the fluid injection capacity of the source bottle that is connected to the filler valve 2.
In the first embodiment of the invention, the air exhaust means are in the form of a flexible diaphragm 6 that internally defines an air chamber of volume that varies. By way of example, the flexible diaphragm 6 may be in the form of a bellows that has a plurality of folds and that is arranged between the pusher 4 and the reservoir 1. More precisely, the flexible diaphragm 6 is arranged inside the skirt 45 of the pusher 4 around the actuator rod 35 and the connection sleeve 41. In its bottom portion, the flexible diaphragm 6 includes an anchor band 64 that is engaged around the flange 18 of the top 16. Internally, the diaphragm 6 forms a flexible lip 65 that bears in selective and airtight manner against the inner wall of the flange 18 that forms a suction channel 19 that connects the inside of the air chamber 5 to the inside 10 of the reservoir 1. In this embodiment, the suction channel 19 passes through the wall thickness of the flange 18, passes along the outside of the flange 18, and passes through the wall thickness of the top 16 so as to open out into the inside 10 of the reservoir 1. At its opposite top end, the flexible diaphragm 6 forms a flexible lip 61 that bears against the bottom annular wall 44 of the pusher 4. The lip 65 that bears selectively in airtight manner against the flange 18 forms a movable suction valve member, while the lip 61 that bears selectively in airtight manner against the wall 44 forms a movable exhaust valve member.
In the rest position shown in
It is possible to use the
When the user wishes to re-fill the reservoir of the refillable dispenser, the user begins by opening the cover 15 so as to uncover the bottom 12 and its filler valve 2. The user then applies the flexible ring 23 against the outlet nozzle S of a source bottle that is provided with a pump. By pressing the reservoir 1 against the outlet nozzle S, the filler valve 2 opens, thereby creating a passage that enables the fluid from the outlet nozzle S to reach the inside 10 of the reservoir. The refillable dispenser of the invention may be moved down and up several times so as to inject successive doses of fluid into its reservoir. Conventional filling is thus performed.
However, in the invention, the filling operation may be amplified or enhanced by the air exhaust means of the invention. By pressing on the pusher 4, the flexible diaphragm 6 is deformed and the internal volume of the air chamber 5 is reduced. The air under pressure contained therein cannot be exhausted towards the reservoir through the suction channel 19 that is closed in airtight manner by the lip 65 that is pressed against the inlet of the channel 19 by the pressure that exists in the air chamber 5. In contrast, the air can escape to the outside at the top lip 61 where its airtight contact with the bottom annular wall 44 is broken by the presence of one or more spikes 63 formed by the lip 61. Deforming the flexible diaphragm 6 causes the lip 61 to pivot against the wall 44, such that the spikes 63 move back into contact with the wall 44 and thus break the airtight contact with the wall 44 that was established by the free end 62 of the lip 61. This can be seen more clearly in
Naturally, by fully depressing the pusher 4, the filler valve 2 is forced into its open state as a result of its bearing contact against the outlet nozzle S, as can be seen in
From the depressed position shown in
Reference is made below to
The filler valve 2′, more visible in
It should be observed that the flexible diaphragm 6 of the first embodiment may also be replaced by a leaky piston, such as the piston in
Whether the air exhaust means use a flexible diaphragm 6, 6′ or a leaky piston 6″, they define an air chamber 5, 5′, or 5″ that is provided with a suction check valve 65, 65′, 65″ and with an exhaust check valve 61, 61′, 6″. When the air exhaust means are incorporated in the pusher, it is preferable to provide prevention means for preventing fluid from being dispensed. The pusher 4 thus serves as actuator means for the air exhaust means. When the air exhaust means are associated with, or incorporated in, the filler valve, said filler valve serves as actuator means for the air exhaust means. In addition, the air exhaust means may be used as a return spring for the filler valve.
By means of the invention, a refillable dispenser is obtained that has air exhaust means incorporated therein that can be actuated by the pusher or by the filler valve, and that make it possible to increase or enhance the amount of fluid delivered by the source bottle.
Number | Date | Country | Kind |
---|---|---|---|
12 62495 | Dec 2012 | FR | national |
This application claims the benefit under 35 U.S.C. §119(e) of U.S. provisional patent application Ser. No. 61/762,583, filed Feb. 8, 2013, and priority under 35 U.S.C. §119(a)-(d) of French patent application No. FR-12 62495, filed Dec. 20, 2012.
Number | Name | Date | Kind |
---|---|---|---|
3357603 | Kitabayashi | Dec 1967 | A |
5524680 | De Laforcade | Jun 1996 | A |
7866513 | Leuliet | Jan 2011 | B2 |
7882988 | Nicolle | Feb 2011 | B2 |
20020175189 | Petit | Nov 2002 | A1 |
20030034362 | Blake | Feb 2003 | A1 |
20040211481 | Garcia | Oct 2004 | A1 |
20070095861 | Yates | May 2007 | A1 |
20080035671 | Foster | Feb 2008 | A1 |
20110309113 | Hui | Dec 2011 | A1 |
20120090730 | Dumont | Apr 2012 | A1 |
20120160872 | Hsu | Jun 2012 | A1 |
20130126639 | Tu | May 2013 | A1 |
20140312144 | Hui | Oct 2014 | A1 |
Number | Date | Country |
---|---|---|
2011026969 | Mar 2011 | WO |
Entry |
---|
French Preliminary Search Report of FR 1262495, dated May 21, 2013. |
Number | Date | Country | |
---|---|---|---|
20140175129 A1 | Jun 2014 | US |
Number | Date | Country | |
---|---|---|---|
61762583 | Feb 2013 | US |