This application is a U.S. national stage application of International App. No. PCT/FI2009/050548, filed Jun. 18, 2009, the disclosure of which is incorporated by reference herein, and claims priority on Finnish App. No. 20080413, filed Jun. 19, 2008, the disclosure of which is incorporated by reference herein.
Not applicable.
The invention relates to a refiner for refining fibrous material, the refiner comprising at least one first refining surface and at least one second refining surface, which are arranged at least partly substantially opposite to one another in such a manner that a refiner chamber, to which material to be defibrated is arranged to be fed, is formed between them, and at least either the first refining surface or the second refining surface is arranged to move with respect to the opposite refining surface, and the first refining surface and the second refining surface comprise blade bars and blade grooves between the bars.
The invention further relates to a method for refining fibrous material, the method comprising refining fibrous material with a refiner which comprises at least one first refining surface and at least one second refining surface which are arranged at least partly substantially opposite to one another in such a manner that a refiner chamber, to which material to be defibrated is fed, is formed between them, and in which at least either the first refining surface or the second refining surface is arranged to move with respect to the opposite refining surface, and in which the first refining surface and the second refining surface comprise blade bars and blade grooves between the bars.
The invention further relates to a blade segment for a refiner intended for refining fibrous material, the blade segment comprising a refining surface with blade bars and blade grooves between the bars.
Refiners for treating fibrous material typically comprise two, possibly even more, refining surfaces substantially opposite to one another, between which there is a refiner chamber to which fibrous material to be refined is fed. At least one of the refining surfaces is arranged to move relative to the opposite refining surface. The refining surface may be formed of one integral structure, or it may be formed of a plurality of refining surface segments arranged adjacent to one another, whereby the refining surfaces of individual refining surface segments form one uniform refining surface. The refining surfaces may also comprise specific blade bars, i.e., bars, and blade grooves, i.e., grooves, between the bars, whereby fibrous material is refined between the blade bars of opposite refining surfaces and both the material to be refined and the already refined material are able to move on the refining surface in the blade grooves between the blade bars. On the other hand, the refining surface may comprise protrusions and recesses between the protrusions. The blade bars and blade grooves of the refining surfaces or the protrusions and recesses of the refining surfaces may be made of the basic material of the refining surface or a different material. The protrusions may also be formed of ceramic grits attached to the refining surface by previously known methods. The refining surfaces, i.e., the blade surfaces, may also be formed of separate lamellas arranged adjacent to one another or at a distance from one another and fixed to form a refining surface. The refining surface may also comprise a very large number of small protrusions and recesses between them, in which case the refiner operates by a grinding principle.
The refiner chamber is a volume which is formed between the refining surfaces of a stator and rotor and where refining takes place. The refining is carried out by mutual pressing and motion of the refining surfaces under frictional forces between the refining surfaces and the material being refined and, on the other hand, under frictional forces created inside the material being refined. The surface area formed by the refining surfaces of the rotor and stator between them is the refining area, in which the refining between the refining surfaces of the rotor and stator takes place in the refiner chamber. The shortest distance between the refining surfaces of the rotor and stator in the region of the refining area is the blade gap.
To boost the production of refiners, it is important to be able to guide the fibrous material to be refined efficiently between the opposite refining surfaces for refining. At the same time, it is naturally important to be able to remove the already sufficiently refined material from between the refining surfaces in such a manner that the already refined material does not block up the refiner chamber between the refining surfaces and thus weaken the production of the refiner. Particularly in refining surfaces comprising blade bars and blade grooves between the bars, the guiding of fibrous material between the opposite blade bars has been made more efficient by providing at the bottom of the grooves special dams that force the material being refined to move away from the bottom of the grooves and on between the opposite refining surfaces. However, the effect of the dams is local and thus does not substantially benefit the whole area of the refining surface. The dams also considerably diminish the hydraulic capacity of the refining surface.
By changing the height of the blade groove bottom and/or the volume of the blade groove, it is also possible to try to force the flow of the material being refined to move between the opposite refining surfaces and thus make the refining more efficient. In addition, by tilting the blade bars, it is also possible to try to affect the flow of material being refined and thus force the material being refined to pass between the opposite blade bars.
A problem with all these solutions is, however, that they do not significantly improve the guiding of the material being refined into the refiner chamber without simultaneously weakening the production capacity of the refiner.
It is an object of the present invention to provide a new type of refiner and a method, in which the flow of the material being refined is guided more efficiently into the refiner chamber and blade gap between the opposite refining surfaces, thus, also making the operation of the refiner more efficient.
The refiner of the invention is characterized in that a first refining surface has elongated openings provided through it and through the openings the fibrous material being refined is arranged to be fed into the refiner chamber of the refiner, and/or a second refining surface has elongated openings provided through it and through the openings the fibrous material refined in the refiner chamber is arranged to be removed from the refiner chamber, and that the openings provided through the refining surface are arranged to be at an angle transverse to the blade bars and blade grooves of the refining surface on the first and/or second refining surface.
The method of the invention is characterized by feeding fibrous material to be refined through the elongated openings provided through the first refining surface into the refiner chamber between the refining surfaces of the refiner, and/or removing refined fibrous material from the refiner chamber through the elongated openings provided through the second refining surface, and the elongated openings provided through the first and/or second refining surface are arranged to be at an angle transverse to the blade bars and blade grooves of the refining surface.
A blade segment of the invention is characterized in that the refining surface of the blade segment has elongated openings provided through the refining surface and arranged at an angle transverse to the blade bars and blade grooves of the refining surface.
The refiner for refining fibrous material comprises at least one first refining surface and at least one second refining surface which are arranged at least partly substantially opposite to one another in such a manner that a refiner chamber, to which material to be defibrated is arranged to be fed, is formed between them, and that at least either the first refining surface or the second refining surface is arranged to move with respect to the opposite refining surface. The first refining surface and the second refining surface comprise blade bars and blade grooves between the bars. Further, the first refining surface of the refiner has elongated openings provided through it and through the openings fibrous material to be refined is arranged to be fed into the refiner chamber, and/or the second refining surface has elongated openings provided through it and through the openings fibrous material refined in the refiner chamber is arranged to be removed from the refiner chamber. Further, the elongated openings provided through the refining surfaces are arranged at an angle transverse to the blade bars and blade grooves of the refining surface on the first and/or second refining surface.
Thus, the refiner chamber is a volume which is formed between the refining surfaces of a stator and rotor and where refining takes place. The surface area formed by the refining surfaces of the rotor and stator between them is the refining area, in which the refining between the refining surfaces of the rotor and stator takes place in the refiner chamber.
In the context of this specification and the claims, the term “blade bar” also refers to the previously mentioned protrusions, and the term “blade groove” also refers to the recesses between said protrusions.
By feeding the fibrous material to be refined through the first refining surface into the refiner chamber and/or by removing the already refined fibrous material from the refiner chamber through the second refining surface substantially opposite to the first refining surface, it is possible to feed fibrous material into the refiner chamber more efficiently and evenly than before so that the distribution of the material being refined is more even, which in turn improves the efficiency of refining and thus also the capacity of the refiner. Simultaneously, the efficiency of the refiner may further be improved from that of the previously known solutions by making the openings provided through the refining surfaces elongated and arranging said openings at an angle transverse to the blade bars and blade grooves of the refining surface.
According to an embodiment of the invention, the first refining surface is arranged to form a moving refining surface of the refiner, and the second refining surface is arranged to form a fixed refining surface of the refiner.
According to an embodiment of the invention, the first refining surface is arranged to form a fixed refining surface of the refiner, and the second refining surface is arranged to form a moving refining surface of the refiner.
When the moving refining surface is arranged to be the inner refining surface, which is possible with a cylindrical and conical refiner, it provides through centrifugal force in the material flow a pumping effect that improves the transfer of the material to be refined into the refiner chamber. The pumping effect may further be increased or decreased by directing the opening or structure before the opening or by flow-related design, because the walls of the opening in the moving refining surface that push the material flow cause a force resultant in the material flow in the direction of the normal of the wall. When the moving refining surface is arranged as the outer refining surface, it is possible to affect the flow through the opening in a corresponding manner by directing the opening. In the case of a disc refiner, the flow through the opening in the moving refining surface may also be improved by means of the centrifugal force by directing the opening at least to some extent in the direction of the radius. A fixed refining surface does not produce a flow by means of the centrifugal force, but the flow through the fixed refining surface can be reduced somewhat or a great deal by directing the opening by means of forces transmitted to the material flow via the walls of the opening.
According to a third embodiment of the invention, the surface area of the refining area of the refiner chamber is at least 70% of the surface area of the moving refining surface, which further increases the efficiency of the refiner.
According to a fourth embodiment of the invention, the ratio of the surface area of said openings provided through the refining surface to the total area of the refining surface ranges preferably from 5 to 70%, more preferably from 7 to 55%, and most preferably from 10 to 40%.
According to a fifth embodiment of the invention, the elongated openings are arranged at an angle of 5 to 90 degrees, preferably 25 to 80 degrees and more preferably 50 to 70 degrees to the blade bars and blade grooves of the refining surface.
Some embodiments of the invention will be described in more detail in the attached drawings.
In the figures, some embodiments of the invention are shown simplified for the sake of clarity. Similar parts are marked with the same reference numbers in the figures.
The fibrous material to be refined is fed into the refiner 1 via a feed opening 13 or feed channel in a manner shown by arrow C. The majority of the fibrous material fed into the refiner 1 passes in the manner shown by arrows D through the openings 14 formed through the refining surface 11 of the rotor 9 to the refining chamber 12 between the refining surface 11 of the rotor 9 and the refining surface 4 of the stator 3, in which the fibrous material is refined. The already refined material is, in turn, able to pass through the openings 15 in the refining surface 4 of the stator 3 into the intermediate space 16 between the refiner 1 frame 2 and the stator 3, from where the refined material is removed via a discharge channel 17 or discharge opening out of the refiner 1, as shown schematically by arrow E. Since the space between the rotor 9 and the frame 2 of the refiner 1 is not fully closed, part of the fibrous material being fed into the refiner 1 may transfer into the refiner chamber 12 as shown by arrows F from the right end of the refiner chamber 12 as seen in
In the embodiment of
The openings 15 formed through the refining surface 4 of the stator 3 and the openings 14 formed through the refining surface 11 of the rotor 9 may be formed through the blade bars 5 on the refining surface only, through the blade grooves 6 on the refining surface only, or through both the blade bars 5 and the blade grooves 6 on the refining surface. In the embodiment of
The refining surface of the rotor or stator is provided with openings, when the distance from the edge of an opening to the edge of the closest, second opening, i.e., the measurement of the space without openings, is less than 200 mm. More preferably, the distance from the edge of an opening to the edge of another opening is less than 100 mm. Most preferably the distance from the edge of an opening to the edge of another opening is less than 50 mm.
Because there are openings on both refining surfaces defining the refiner chamber, a good yield is primarily affected by the total area of the openings. It is possible to improve the refining result, when the openings are located at a sufficient distance from each other, which means that the material to be refined stays longer in the refiner chamber before it is discharged and undergoes a refining treatment resulting in a good pulp quality. On the other hand, when openings are densely located, the material to be refined is efficiently guided directly to each blade bar for refining, and the refiner blades are utilized efficiently for refining treatment. When a refiner with densely located openings is used with a high through-flow, the production is high and refining is efficient. By reducing the through-flow, or production, the refining time can be made longer, and also a blade with densely located openings provides a sufficient residence time in the refiner chamber and a good pulp quality.
In the embodiment of
The fibrous material to be refined is fed into the refiner 18 via a feed opening 13 or feed channel in a manner shown schematically by arrow C. The majority of the fibrous material fed into the refiner 18 passes in the manner shown by arrows D through the openings 14 formed through the refining surface 11 of the rotor 9 to the refiner chamber 12, in which the fibrous material is refined. The already refined material is, in turn, able to pass through the openings 15 in the refining surface 4 of the stator 3 into the intermediate space 16 between the refiner 18 frame 2 and the stator 3, from where the refined material is removed via the discharge channel 17 or discharge opening out of the refiner 18, as shown schematically by arrow E.
Since the space between the rotor 9 and the frame 2 of the refiner 18 is not fully closed, part of the fibrous material fed into the refiner 18 may transfer into the refiner chamber 12 as shown by arrows F from the left end of the refiner chamber as seen in
In the embodiment of
In a manner corresponding to what is stated above in connection with conical refiners, in a cylindrical refiner the feeding of fibrous material to the cylindrical refiner 18 may also be arranged such that the fibrous material to be refined moves through the openings 15 in the refining surface 4 of the stator 3 to the refiner chamber 12 and the already refined material is discharged from the refiner chamber 12 through the openings 14 in the refining surface 11 of the rotor 9. In this case, the feed channel or feed opening for feeding fibrous material to be refined into the refiner and the discharge channel or discharge opening for removing the refined material from the refiner change places with one another. The refining surface 11 of the moving refiner element 9, i.e., the rotor 9, would then constitute the second refining surface of the refiner, and the openings 14 formed through the refining surface 11 of the rotor 9 would constitute the second openings formed through the second refining surface, through which the already refined fibrous material would be removed from the refiner chamber 12. Correspondingly, the refining surface 4 of the fixed refiner element 3, i.e. the stator 3, would constitute the first refining surface of the refiner, and the openings 15 formed through the refining surface 4 of the stator 3 would constitute the first openings formed through the first refining surface, through which fibrous material to be refined would be fed into the refiner chamber 12.
The fibrous material to be refined is fed into the refiner 19 via a feed opening 13 or feed channel 13 in a manner shown schematically by arrow C. The majority of the fibrous material fed into the refiner 19 passes in the manner shown by arrows D through the openings 14 formed through the refining surface 11 of the rotor 9 to the refiner chamber 12, in which the fibrous material is refined. The already refined material is in turn able to pass through the openings 15 in the refining surface 4 of the stator 3 into the intermediate space 16 between the refiner 19 frame 2 and the stator 3, from where the refined material is removed via a discharge channel 17 or discharge opening out of the refiner 19, as shown schematically by arrow E. The already refined material may also exit the refiner chamber 12 from the outer circumference of the refining surfaces 4, 11, from where there is also a connection to the intermediate space 16 between the refiner 19 frame 2 and the stator 3. Transfer of material to be refined and fed into the refiner from the feed opening 13 directly to the refiner chamber 12 is prevented by a protective structure 20.
In the embodiment of
As was described above in connection with cone refiners and cylindrical refiners, in disc refiners, too, the feeding of fibrous material into the disc refiner 19 may be arranged in such a manner that fibrous material to be refined is fed into the intermediate space 16, from where it passes through the openings 15 on the refining surface 4 of the stator 3 into the refiner chamber 12. The already refined material may in turn be removed from the refiner chamber 12 through the openings 14 on the refining surface 11 of the rotor 9. In this case, the feed opening 13 or feed channel 13 for feeding fibrous material to be refined into the refiner 19 and the discharge channel 17 or discharge opening for removing the already refined fibrous material from the refiner 19 change places with one another. The refining surface 11 of the moving refiner element 9, i.e., the rotor 9, would then constitute the second refining surface of the refiner, and the openings 14 formed through the refining surface 11 of the rotor 9 would constitute the second openings formed through the second refining surface, through which the already refined material would be removed from the refiner chamber between the refining surfaces. Correspondingly, the refining surface 4 of the fixed refiner element 3, i.e., the stator 3, would then constitute the first refining surface of the refiner, and the openings 15 formed through the refining surface 4 of the stator 3 would constitute the first openings formed through the first refining surface, through which fibrous material to be refined would be fed into the refiner chamber 12.
By feeding fibrous material to be refined through the refining surface and by removing the already refined material through the opposite refining surface, it is possible to avoid or diminish the flow of the material to be refined and of the already refined material in the direction of the refining surface, which reduces pressure losses in the refiner. It is also ensured that the material to be refined flows from the feed of material to its discharge via the refiner chamber, which means that a greater number of fibers will be refined than before. By means of the feed rate of the material to be refined and the speed of the moving refining surface, it is possible to influence the degree of refining, i.e. how much refining the fibers are subjected to.
Because, owing to the solution, the material flow is directed more efficiently than before to the refiner chamber, the fibers being processed are processed in a more homogenous manner than before. In addition, in refining surfaces comprising blade bars and blade grooves, the refining surface may be utilized more effectively for refining, as a result of which a smaller number of blade bars and blade grooves, or ones with a shorter total length are needed and, thus, the size of the refiner may be reduced. With the solution, a more continuous fiber flow than before is also achieved in the refiner chamber, as a result of which the effect of the refining surfaces is directed more to the fibers and less to the opposite refining surface, which in turn reduces the wear of the blades.
The solution also allows the flow of material to be defibrated to decrease in the direction of the plane or tangent of the refining surface, and the design of refining surfaces may thus be mainly focused on optimizing the refining effect directed at fibers, since the significance of the refining surface in the transport of material to be refined and of the already refined material is smaller. As a result, transfer of material on the refining surface may be arranged with fewer pressure losses than before and in more spacious feed and discharge channels of the refiner, thus reducing power losses in the refiner. The shape, size, and direction of the openings 14 and 15 formed on the refining surfaces as well as the ratio of their surface area to the total area of the refining surface may vary in many different ways. In the embodiment of
The elongated openings 14 may thus be arranged substantially parallel to the central axis of the refining surface, as in
The elongated openings may thus be placed at an angle crosswise to the blade bars and blade grooves of the refining surface. The angle between the elongated openings and blade bars and/or blade grooves of the refining surface may thus be 5 to 90 degrees, for example. Preferably the angle is 25 to 80 degrees and more preferably 50 to 70 degrees. When the elongated openings are at least partially parallel to the blade bars, which occurs for instance when the openings are at an angle of 5 to 80 degrees to the blade bars and thus not perpendicular to each other, a force component in the direction of the blade bars and blade grooves acts on the material being refined to enhance the travel of the material being refined in the grooves, but at the same time the direction of the opening forces the material being refined between the opposite refining surfaces, which in turn enhances the refining effect directed to the material being refined. With an angle of 50 to 70 degrees between the openings and blade bars and/or blade grooves, guiding force components are formed of the walls of the openings and blade bars to the material being processed in an especially suitable proportion in the direction of the blade grooves and between the blade bars, which means that in the refiner chamber a flow field is formed that provides a refining result of good quality and capacity.
When there are elongated openings on both the refining surface of the rotor and the refining surface of the stator, the openings may be mounted in the direction of the circumference of the refining surface, for instance, whereby a direct through-flow of the material being refined through the refining surfaces of the rotor and stator may be avoided and all material being refined is subjected to refining at least to some extent. The openings on the rotor refining surface and on the stator refining surface may be arranged on the refining surfaces in such a manner that, when the refining surfaces are opposite each other, the elongated openings may intersect each other, whereby it is possible that some of the material being refined passes through the refiner without being subjected to any refining effect, which in some cases may also be preferable depending on the required properties of the fibrous material. The free space formed between the intersecting elongated openings on the refining surfaces of the stator and rotor is at its minimum when the angle between the elongated opening on the stator refining surface and the blade bar is 45 degrees and the angle between the elongated opening on the rotor refining surface and the blade bar is also 45 degrees but in the opposite direction than in the rotor, whereby the elongated opening on the rotor refining surface and the elongate opening on the stator refining surface are perpendicular to each other. Thus, by altering the angle between the elongated openings and blade bars, it is possible to affect the size of the free area formed between the elongated opening on the stator refining surface and the elongate opening of the rotor refining surface.
In
It is also possible to implement a refiner in which said openings formed through the refining surface for either feeding the material being refined into the refiner chamber or discharging the already refined material from the refiner chamber are formed only through either the moving refining surface or the fixed refining surface. In the embodiments of the figures, the openings are arranged on both the stator and rotor refining surfaces, but it is also possible to have the openings only on either the rotor or stator refining surface, in which case the feeding of the material to be refined into the refiner chamber may take place through said openings and the discharge of the already refined material may take place from the end of the refiner chamber, for instance, or vice versa.
It is also possible to implement a refiner in which the blade surface of the rotor has elongated openings that are at an angle to the blade bars and blade grooves of the blade surface (the embodiments of
In some cases, the features described in this application may be used as such, regardless of other features. On the other hand, the features described in this application may also be combined as necessary to provide various combinations.
The drawings and the related description are only intended to illustrate the idea of the invention. The invention may vary in its details within the scope of the claims. In all embodiments shown in the figures, the refining surfaces of the refiners comprise blade bars and blade grooves between the bars for forming a refining surface, but it is naturally obvious that the refining surfaces of a refiner may also be provided in some other manner to achieve refining of fibrous material. It is also obvious that, if the refining surfaces comprise blade bars and blade grooves between the bars, the upper surface of the blade bars, i.e., the surface facing towards the opposite refining surface, may comprise smaller blade bars and blade grooves between the bars. It is also obvious that the blade bars and the blade grooves may be formed in a variety of ways in their longitudinal direction or direction of travel in such a manner, for instance, that the blade bars and the blade grooves between them are straight or curved.
Number | Date | Country | Kind |
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20080413 | Jun 2008 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2009/050548 | 6/18/2009 | WO | 00 | 1/6/2011 |
Publishing Document | Publishing Date | Country | Kind |
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WO2009/153413 | 12/23/2009 | WO | A |
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Number | Date | Country | |
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20110198423 A1 | Aug 2011 | US |