The present invention relates to a refiner beating method and a refiner and particularly to a refiner beating method and a refiner causing an increase in processing capability.
A hitherto, a refiner is known as a device for beating pulp (for example, see JP 4518711 B2).
In the refiner, a raw material is beaten by a rotor blade and a stator blade.
However, since a gap formed between the rotor blade and the stator blade of the beating portion of the refiner is narrow, a large amount of a raw material cannot easily flow therebetween and hence processing capability is limited. Likewise, since the raw material to be processed passes through the narrow gap, there are problems in which pressure loss is large and processing capability cannot be increased with high efficiency.
The invention is made in view of the above-described circumstances and an object of the invention is to provide a refiner beating method and a refiner causing an increase in processing capability.
A refiner according to an invention comprises a main body, a rotation shaft provided inside the main body, a tapered rotor attached to the rotation shaft and having a space therein, a stator provided in the main body to oppose the rotor, a rotor beating portion provided on a surface of the rotor, the rotor beating portion having a groove between a bar and a bar and having a plurality of through-holes penetrating therethrough, a stator beating portion provided on a surface of the stator, the stator beating portion opposing the rotor beating portion, and having a groove between a bar and a bar and a plurality of through-holes penetrating therethrough, a raw material supply portion for supplying a raw material into the main body, and a raw material discharge portion for discharging a beaten raw material to an outside of the main body. The bar of the rotor beating portion is inclined such that the raw material is guided from a small diameter side of the rotor to a large diameter side of the rotor. The rotor is configured such that the small diameter side serves as a small-diameter opening portion and the large diameter side is blocked.
The raw material from the raw material supply portion approaches end portions of the stator beating portion and the rotor beating portion on a side close to the raw material supply portion, and the small-diameter opening portion of the rotor. The plurality of through-holes of the stator beating portion, and end portions of the stator beating portion and the rotor beating portion on a side far from the raw material supply portion communicate with the raw material discharge portion.
In a refining beating method, a portion of a raw material guided to the small-diameter opening portion of the rotor and the space of the rotor is beaten by passing through the plurality of through-holes of the rotor beating portion and the plurality of through-holes of the stator beating portion, and is discharged to an outside of the stator beating portion from the plurality of through-holes of the stator beating portion.
A portion of a raw material guided to the small-diameter opening portion of the rotor and the space of the rotor passes through the plurality of through-holes of the rotor beating portion on a side close to the large diameter side of the rotor, is beaten by passing through a gap between the stator beating portion and the rotor beating portion, and is discharged to an outside of the stator beating portion and the rotor beating portion from the end portions of the stator beating portion and the rotor beating portion on the side far from the raw material supply portion.
A raw material guided to between the stator beating portion and the rotor beating portion on the small diameter side corresponding to the end portions on the side closed to the raw material supply portion is beaten by passing through the stator beating portion and the rotor beating portion, and is discharged to the outside of the stator beating portion from the plurality of through-holes of the stator beating portion.
A refiner in one aspect of the invention comprises a main body; a rotation shaft provided inside the main body; a tapered rotor attached to the rotation shaft, and having a space inside the rotor; a stator provided in the main body to oppose the rotor; a rotor beating portion provided on a surface of the rotor, the rotor beating portion having a groove between a bar and a bar and a plurality of through-holes penetrating therethrough; a stator beating portion provided on a surface of the stator, the stator beating portion opposing the rotor beating portion, and having a groove between a bar and a bar, and a plurality of through-holes penetrating therethrough, a raw material supply portion for supplying a raw material into the main body; and a raw material discharge portion for discharging a beaten raw material to an outside of the main body,
wherein the bar of the rotor beating portion is inclined such that a raw material is guided from a small diameter side of the rotor to a large diameter side of the rotor, the rotor is configured such that the small diameter side serves as a small-diameter opening portion and the large diameter side is blocked, the raw material from the raw material supply portion approaches end portions of the stator beating portion and the rotor beating portion on a side close to the raw material supply portion, and the small-diameter opening portion of the rotor, and the plurality of through-holes of the stator beating portion and end portions of the stator beating portion and the rotor beating portion on a side far from the raw material supply portion communicate with the raw material discharge portion.
A refiner according to another aspect of the invention comprises a main body; a rotation shaft provided inside the main body; a rotor attached to the rotation shaft and having a mountain shape in which a center is high, the rotor having first and second opening portions, both ends of which are open, and a space therein; a stator provided in the main body to oppose the rotor; a rotor beating portion provided on a surface of the rotor except for a center of the rotor in a longitudinal direction, the rotor beating portion having a groove between a bar and a bar, and a plurality of through-holes penetrating therethrough; a stator beating portion provided on a surface of the stator, the stator beating portion opposing the rotor beating portion and having a groove between a bar and a bar, and a plurality of through-holes penetrating therethrough; a first raw material supply portion provided in the main body to supply a raw material from a side of the first opening portion; a second raw material supply portion provided in the main body to supply a raw material from a side of the second opening portion; and a raw material discharge portion for discharging a beaten raw material to an outside of the main body,
wherein the rotor beating portion includes a first rotor beating portion provided on a surface thereof and a second rotor beating portion provided on the surface, the first rotor beating portion having a first groove between a first bar and a first bar and having a plurality of first through-holes penetrating therethrough, the second rotor beating portion having a second groove between a second bar and a second bar and having a plurality of second through-holes penetrating therethrough; the stator beating portion includes a first stator beating portion provided on a surface thereof and a second stator beating portion provided on the surface, the first stator beating portion having a first′ groove between a first′ bar and a first′ bar and having a plurality of first′ through-holes penetrating therethrough, the second stator beating portion having a second′ groove between a second′ bar and a second′ bar and having a plurality of second′ through-holes penetrating therethrough; the first bar of the first rotor beating portion is inclined such that a raw material is guided from a small diameter side of a first rotor to a large diameter side of the first rotor, and the second bar of the second rotor beating portion is inclined such that a raw material is guided from a small diameter side of a second rotor to a large diameter side of the second rotor; a central opening portion is formed at a central portion of the stator beating portion; the raw material from the first raw material supply portion approaches end portions of the first stator beating portion and the first rotor beating portion on a side close to the first raw material supply portion, and the first opening portion; the raw material from the second raw material supply portion approaches end portions of the second stator beating portion and the second rotor beating portion on a side close to the second raw material supply portion, and the second opening portion; end portions of the first stator beating portion and the first rotor beating portion on a side far from the first raw material supply portion face the central opening portion; end portions of the second stator beating portion and the second rotor beating portion on a side far from the second raw material supply portion face the central opening portion, and the plurality of first′ through-holes of the first stator beating portion, the plurality of second′ through-holes of the second stator beating portion, and the central opening portion communicate with the raw material discharge portion.
A still another aspect of the refiner of the invention comprises a main body; a rotation shaft provided inside the main body; a rotor attached to the rotation shaft and having a mountain shape in which a center is high, the rotor having first and second opening portions, both ends of which are opened, and a space therein; a stator provided in the main body to oppose the rotor; a rotor beating portion provided on a surface of the rotor except for a center of the rotor in a longitudinal direction, the rotor beating portion having a groove between a bar and a bar and a plurality of through-holes penetrating therethrough; a stator beating portion provided on a surface of the stator, the stator beating portion opposing the rotor beating portion and having a groove between a bar and a bar, and a plurality of through-holes penetrating therethrough; a raw material supply portion for supplying a raw material, the raw material supply portion being provided in the main body closer to the first opening portion than to the second opening portion; and a raw material discharge portion for discharging a beaten raw material to an outside of the main body,
wherein the rotor beating portion includes a first rotor beating portion provided on a surface thereof and a second rotor beating portion provided on the surface, the first rotor beating portion having a first groove between a first bar and a first bar and a plurality of first through-holes penetrating therethrough, the second rotor beating portion having a second groove between a second bar and a second bar and a plurality of second through-holes penetrating therethrough; the stator beating portion includes a first stator beating portion provided on a surface thereof and a second stator beating portion provided on the surface, the first stator beating portion having a first′ groove between a first′ bar and a first′ bar and a plurality of first′ through-holes penetrating therethrough, the second stator beating portion having a second′ groove between a second′ bar and a second′ bar and a plurality of second′ through-holes penetrating therethrough; the first bar of the first rotor beating portion is inclined such that a raw material is guided from a small diameter side of a first rotor to a large diameter side of the first rotor, and the second bar of the second rotor beating portion is inclined such that a raw material is guided from a small diameter side of a second rotor to a large diameter side of the second rotor; a central opening portion is formed at a central portion of the stator beating portion; the raw material from the raw material supply portion approaches end portions of the first stator beating portion and the first rotor beating portion on a side close to the raw material supply portion, and the first opening portion;
end portions of the first stator beating portion and the first rotor beating portion on the large diameter side face the central opening portion; end portions of the second stator beating portion and the second rotor beating portion on the large diameter side face the central opening portion, and the plurality of first′ through-holes of the first stator beating portion, the plurality of second′ through-holes of the second stator beating portion, and the central opening portion communicate with the raw material discharge portion.
A still further aspect of the refiner of the invention comprises a main body; a rotation shaft provided inside the main body; a rotor attached to the rotation shaft and having a mountain shape in which a center is high, the rotor having first and second opening portions, both ends of which are opened, and a space therein; a stator provided in the main body to oppose the rotor; a rotor beating portion provided on a surface of the rotor except for a center of the rotor in a longitudinal direction, the rotor beating portion having a groove between a bar and a bar and a plurality of through-holes penetrating therethrough; a stator beating portion provided on a surface of the stator, the stator beating portion opposing the rotor beating portion, and having a groove between a bar and a bar, and a plurality of through-holes penetrating therethrough; a first raw material supply portion provided in the main body to supply a raw material from a side of the first opening portion; a second raw material supply portion provided in the main body to supply a raw material from a side of the second opening portion; and a raw material discharge portion for discharging a beaten raw material to an outside of the main body,
wherein the rotor beating portion includes a first rotor beating portion provided on a surface and a second rotor beating portion provided on a surface, the first rotor beating portion having a first groove between a first bar and a first bar and a plurality of first through-holes penetrating therethrough, the second rotor beating portion having a second groove between a second bar and a second bar and a plurality of second through-holes penetrating therethrough; the stator beating portion includes a first stator beating portion provided on a surface thereof and a second stator beating portion provided on the surface, the first stator beating portion having a first′ groove between a first′ bar and a first′ bar and a plurality of first′ through-holes penetrating therethrough, the second stator beating portion having a second′ groove between a second′ bar and a second′ bar and a plurality of second′ through-holes penetrating therethrough; the first bar of the first rotor beating portion is inclined such that a raw material is guided from a large diameter side of a first rotor to a small diameter side of the first rotor, and the second bar of the second rotor beating portion is inclined such that a raw material is guided from a large diameter side of a second rotor to a small diameter side of the second rotor; a central opening portion is formed at a central portion of the stator beating portion; end portions of the first stator beating portion and the first rotor beating portion on a side far from the first raw material supply portion face the central opening portion; end portions of the second stator beating portion and the second rotor beating portion on a side far from the second raw material supply portion face the central opening portion; the raw material from the first raw material supply portion approaches end portions of the first stator beating portion and the first rotor beating portion on a side close to the first raw material supply portion, and the first opening portion; the raw material from the second raw material supply portion approaches end portions of the second stator beating portion and the second rotor beating portion on a side close to the second raw material supply portion, and the second opening portion, and the plurality of first′ through-holes of the first stator beating portion, the plurality of second′ through-holes of the second stator beating portion, and the central opening portion communicate with the raw material discharge portion.
A still further aspect of the refiner of the invention comprises a main body; a rotation shaft provided inside the main body; a tapered rotor attached to the rotation shaft and having a space therein; a stator provided in the main body to oppose the rotor; a rotor beating portion provided on a surface of the rotor, the rotor beating portion having a groove between a bar and a bar and a plurality of through-holes penetrating therethrough; a stator beating portion provided on a surface of the stator, the stator beating portion opposing the rotor beating portion, and having a groove between a bar and a bar, and a plurality of through-holes penetrating therethrough; a raw material supply portion for supplying a raw material into the main body; and a raw material discharge portion for discharging a beaten raw material to an outside of the main body,
wherein the raw material from the raw material supply portion approaches end portions of the stator beating portion and the rotor beating portion on a side close to the raw material supply portion, and a small-diameter opening portion of the rotor; the plurality of through-holes of the stator beating portion and end portions of the stator beating portion and the rotor beating portion on a side far from the raw material supply portion communicate with the raw material discharge portion; the rotor is configured such that a small diameter side serves as a small-diameter opening portion and a large diameter side is blocked, and the bar of the rotor beating portion is inclined such that a raw material is guided from the large diameter side of the rotor to the small diameter side of the rotor.
In the apparatus and method of the invention, a large amount of raw material flows through the beating portions. Thus, processing ability of the refiner can be increased.
A refiner beating method according to an embodiment of the invention will be described with reference to
In
A tapered rotor 3 having a space 3K therein is attached to the rotation shaft 2. The rotor 3 has a configuration in which a small diameter side serves as a small-diameter opening portion 1H and a large diameter side is blocked.
As shown in
That is, a bar locking portion (not illustrated) provided in the bar B1 is locked to a bar locked portion (not illustrated) provided in the rotor beating portion 31, the bar B1 is provided across the through-hole H1, and the bar locking portion (not illustrated) locked to the bar locked portion (not illustrated) is fixed by welding or the like.
Additionally, the through-hole H1 may have a circular shape (
Then, the bar B1 of the rotor beating portion 31 is inclined so as to guide a raw material from the small diameter side of the rotor 3 to the large diameter side of the rotor 3.
That is, as illustrated in
In addition, a stator 4 is provided in the main body 1 to oppose the rotor 3 described above.
As described in
That is, a bar locking portion (not illustrated) provided in the bar B1′ is locked to a bar locked portion (not illustrated) provided in the stator beating portion 41, the bar B1′ is provided across the through-hole H1′, and the bar locking portion (not illustrated) locked to the bar locked portion (not illustrated) is fixed by welding or the like.
Additionally, the through-hole H1′ may have a circular shape (
In this way, when the bars B1 and B1′ of the beating portions of the rotor 3 and/or the stator 4 are installed across the through-holes H1 and H1′, lengths of the bars B1 and B1′ may be made long, and beating ability may be increased accordingly.
Reference numeral 11 illustrated in
The raw material from the raw material supply portion 11 is configured to approach end portions X of the stator beating portion 41 and the rotor beating portion 31 on a side closed to the raw material supply portion 11, and the small-diameter opening portion 1H of the rotor.
In addition, reference numeral 5 illustrated in
Therefore, according to the above-described refiner R (or refiner beating method), the raw material into the main body 1 is supplied from the raw material supply portion 11.
A portion of the raw material supplied from the raw material supply portion 11 is guided into the rotor 3 through the small-diameter opening portion 1H, and another portion of the raw material is guided to between the stator beating portion 41 and the rotor beating portion 31.
As illustrated in
In addition, another portion of the raw material guided to the small-diameter opening portion 1H of the rotor 3 and the space 3K of the rotor 3 passes through the plurality of through-holes H1 of the rotor beating portion 31 on a side closed to the large diameter side of the rotor 3, is beaten by passing through a gap between the stator beating portion 41 and the rotor beating portion 31, and is discharged to the outside of the stator beating portion 41 and the rotor beating portion 31 from the end portions Y of the stator beating portion 41 and the rotor beating portion 31 on the side far from the raw material supply portion 11 (see a flow of arrows b to b′ illustrated in
In addition, the raw material guided to between the stator beating portion 41 and the rotor beating portion 31 on the small diameter side corresponding to the end portions X on the side closed to the raw material supply portion 11 is beaten by passing through the stator beating portion 41 and the rotor beating portion 31, and is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41 (see a flow of arrows c to c′ illustrated in
In this way, according to the above-described refiner beating method (or refiner R), the raw material beaten by passing through the plurality of through-holes H1 of the rotor beating portion 31 and the plurality of through-holes H1′ of the stator beating portion 41 is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41, the raw material passing through the plurality of through-holes H1 of the rotor beating portion 31 on the side close to the large diameter side of the rotor 3 and beaten by passing through a gap between the stator beating portion 41 and the rotor beating portion 31 is discharged to the outside of the stator beating portion 41 and the rotor beating portion 31 from the end portions Y of the stator beating portion 41 and the rotor beating portion 31 on the side far from the raw material supply portion 11, and the raw material guided to between the stator beating portion 41 and the rotor beating portion 31 on the small diameter side corresponding to the end portions X on the side closed to the raw material supply portion 11 is beaten by passing through the stator beating portion 41 and the rotor beating portion 31, and is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41. Thus, processing capability may be increased by allowing a large amount of raw material to flow through the beating portions.
In the above-described refiner R of the embodiment illustrated in
Incidentally, if the rotor 3 of the refiner R illustrated in
That is, when the surface area (lateral area) of the rotor 3 except for the both ends is increased and used, if a shape illustrated in
The above-mentioned “non-load power” refers to power consumed when the rotor and the stator are open, and the rotor is rotated in pulp suspension.
Power used for actual refining is obtained by an equation of power=[power consumption of whole refiner]−[non-load power]. As non-load power decreases, total power may be more effectively used.
That is, referring to
A rotor 3 is attached to the rotation shaft 2. Here, the rotor 3 has a mountain shape in which a center is high, and includes first and second opening portions 1H and 2H, both ends of which are open. Further, a space 3K is included inside the rotor 3.
As illustrated in
As illustrated in
In addition, the first bar B1 of the first rotor beating portion 31 is inclined such that a raw material is guided from a small diameter side of the rotor 3 to a large diameter side of the rotor 3. Further, the second bar B2 of the second rotor beating portion 32 is inclined such that a raw material is guided from the small diameter side of the rotor 3 to the large diameter side of the rotor 3.
That is, as illustrated in
In addition, as illustrated in
Additionally, the through-holes H1 and H2 may have a circular shape or a rectangular shape (not illustrated). The shape is not limited.
In addition, a stator 4 is provided in the main body 1 to oppose the rotor 3 described above.
As described in
The stator beating portion includes a first stator beating portion 41 provided on the surface and a second stator beating portion 42 provided on the surface. Here, the first stator beating portion 41 has a first′ groove (not illustrated) between a first′ bar B1′ and a first′ bar B1′, and has a plurality of first′ through-holes H1′ penetrating therethrough, and the second stator beating portion 42 has a second′ groove (not illustrated) between a second′ bar B2′ and a second′ bar B2′, and has a plurality of second′ through-holes H2′ penetrating therethrough.
Additionally, the through-holes H1′ and H2′ may have a circular shape or a rectangular shape (not illustrated). The shape is not limited.
Reference numeral 11 illustrated in
In addition, a central opening portion H is formed at a central portion of the stator beating portion, and a raw material discharge portion 5 discharges a raw material beaten inside the main body 1 to the outside of the main body 1.
In addition, the raw material from the first raw material supply portion 11 approaches end portions X of the first stator beating portion 41 and the first rotor beating portion 31 on a side close to the first raw material supply portion 11, and the first opening portion 1H. The raw material from the second raw material supply portion 12 approaches end portions X′ of the second stator beating portion 42 and the second rotor beating portion 32 on a side close to the second raw material supply portion 12, and the second opening portion 2H. End portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on a side far from the first raw material supply portion 11 approaches the central opening portion H. End portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on a side far from the second raw material supply portion 12 approaches the central opening portion H. The plurality of first′ through-holes H1′ of the first stator beating portion 41, the plurality of second′ through-holes H2′ of the second stator beating portion 42, and the central opening portion H communicate with the raw material discharge portion 5.
Therefore, when a raw material is supplied by the first raw material supply portion 11 and the second raw material supply portion 12, the operation proceeds as follows.
The raw material supplied from the first raw material supply portion 11 is guided from the first opening portion 1H and the end portions X of the first stator beating portion 41 and the first rotor beating portion 31 to the beating portions 31 and 41. In addition, the raw material supplied from the second raw material supply portion 12 is guided from the second opening portion 2H and the end portions X′ of the second stator beating portion 42 and the second rotor beating portion 32 to the beating portions 32 and 42.
That is, a portion of a raw material guided to the first opening portion 1H of the rotor 3 and the space 3K of the rotor 3 is beaten by passing through the plurality of first through-holes H1 of the first rotor beating portion 31 and the plurality of first′ through-holes H1′ of the first stator beating portion 41, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 (see a flow of arrows a1 to a1′ illustrated in
In addition, a portion of a raw material guided to the second opening portion 2H of the rotor 3 and the space 3K of the rotor 3 is beaten by passing through the plurality of second through-holes H2 of the second rotor beating portion 32 and the plurality of second′ through-holes H2′ of the second stator beating portion 42, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 (see a flow of arrows a2 to a2′ illustrated in
In addition, a portion of a raw material guided to the first opening portion 1H of the rotor 3 and the space 3K of the rotor 3 passes through the plurality of first through-holes H1 of the first rotor beating portion 31 on a side close to the large diameter side of the first rotor, is beaten by passing through a gap between the first stator beating portion 41 and the first rotor beating portion 31, and is discharged to the outside of the first stator beating portion 41 and the first rotor beating portion 31 through the central opening portion H from the end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on the side far from the first raw material supply portion 11 (see a flow of arrows b1 to b1′ illustrated in
In addition, a portion of a raw material guided to the second opening portion 2H of the rotor and the space 3K of the rotor 3 passes through the plurality of second through-holes H2 of the second rotor beating portion 32 on a side close to the large diameter side of the second rotor, is beaten by passing through a gap between the second stator beating portion 42 and the second rotor beating portion 32, and is discharged to the outside of the second stator beating portion 42 and the second rotor beating portion 32 through the central opening portion H from the end portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on a side far from the second raw material supply portion 12 (see a flow of arrows b2 to b2′ illustrated in
In addition, a raw material guided to between the first stator beating portion 41 and the first rotor beating portion 31 on the small diameter side corresponding to the end portions X on the side close to the first raw material supply portion 11 is beaten bypassing through the first stator beating portion 41 and the first rotor beating portion 31, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 (see a flow of arrows c1 to c1′ illustrated in
In addition, a raw material guided to between the second stator beating portion 42 and the second rotor beating portion 32 on the small diameter side corresponding to the end portions X′ on the side close to the second raw material supply portion 12 is beaten by passing through the second stator beating portion 42 and the second rotor beating portion 32, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 (see a flow of arrows c2 to c2′ illustrated in
In this way, according to the above-described refiner beating method (or refiner R), the raw material beaten by passing through the plurality of first through-holes H1 of the first rotor beating portion 31 and the plurality of first′ through-holes H1′ of the first stator beating portion 41 is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41.
In addition, the raw material beaten by passing through the plurality of second through-holes H2 of the second rotor beating portion 32 and the plurality of second′ through-holes H2′ of the second stator beating portion 42 is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42.
The raw material passing through the plurality of first through-holes H1 of the first rotor beating portion 31 on the side close to the large diameter side of the first rotor, and beaten by passing through the gap between the first stator beating portion 41 and the first rotor beating portion 31 is discharged to the outside of the first stator beating portion 41 and the first rotor beating portion 31 through the central opening portion H from the end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on the side far from the first raw material supply portion 11.
In addition, the raw material passing through the plurality of second through-holes H2 of the second rotor beating portion 32 on the side close to the large diameter side of the second rotor, and beaten by passing through the gap between the second stator beating portion 42 and the second rotor beating portion 32 is discharged to the outside of the second stator beating portion 42 and the second rotor beating portion 32 through the central opening portion H from the end portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on the side far from the second raw material supply portion 12.
In addition, the raw material guided to between the first stator beating portion 41 and the first rotor beating portion 31 on the small diameter side corresponding to the end portions X on the side close to the first raw material supply portion 11 is beaten bypassing through the first stator beating portion 41 and the first rotor beating portion 31, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41.
In addition, the raw material guided to between the second stator beating portion 42 and the second rotor beating portion 32 on the small diameter side corresponding to the end portions X′ on the side close to the second raw material supply portion 12 is beaten bypassing through the second stator beating portion 42 and the second rotor beating portion 32, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42. Thus, an increase in processing capability may be attempted by allowing a large amount of raw material to flow through the beating portions.
The rotor 3 of the refiner R described above is not restricted to the rotor of
That is, a rotor 3 illustrated in
In addition, a small diameter side of the second tapered rotor 3B corresponds to a second opening portion 2H of the rotor 3, and a large diameter side of the second tapered rotor 3B is blocked.
Further, the large diameter side of the first tapered rotor 3A and the large diameter side of the second tapered rotor 3B oppose each other, and are attached to a rotation shaft 2.
In addition, in the refiners R of the embodiments illustrated in
That is, reference numeral 11′ illustrated in
In addition, the second opening portion 2H opposes an inner wall 1K of the main body 1, a raw material discharged from the second opening portion 2H collides with the inner wall 1K of the main body 1 that opposes the second opening portion 2H, and the colliding raw material is guided to between a second stator beating portion 42 and a second rotor beating portion 32.
A refiner R illustrated in
In the refiner R illustrated in
Therefore, when a raw material is supplied from the raw material supply portion 11′, the operation proceeds as follows.
A raw material supplied from the raw material supply portion 11′ is guided to the beating portions 31 and 41 from the first opening portion 1H and the end portions X of the first stator beating portion 41 and the first rotor beating portion 31. In addition, a portion of a raw material guided to a space 3K of a rotor 3 is discharged from the second rotor beating portion 32 and the second opening portion 2H.
That is, a portion of a raw material guided to the first opening portion 1H of the rotor 3 and the space 3K of the rotor 3 is beaten by passing through a plurality of first through-holes H1 of the first rotor beating portion 31 and the plurality of first′ through-holes H1′ of the first stator beating portion 41, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 (see a flow of arrows a1 to a1′ illustrated in
In addition, a portion of a raw material guided to the space 3K of the rotor 3 is beaten by passing through a plurality of second through-holes H2 of the second rotor beating portion 32 and the plurality of second′ through-holes H2′ of the second stator beating portion 42, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 (see a flow of arrows a2 to a2′ illustrated in
In addition, a portion of a raw material guided to the first opening portion 1H of the rotor 3 and the space 3K of the rotor 3 passes through the plurality of first through-holes H1 of the first rotor beating portion 31 on a side close to a large diameter side of a first rotor, is beaten by passing through a gap between the first stator beating portion 41 and the first rotor beating portion 31, and is discharged to the outside of the first stator beating portion 41 and the first rotor beating portion 31 through the central opening portion H from the end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on the large diameter side (see a flow of arrows b1 to b1′ illustrated in
In addition, a portion of a raw material guided to the space 3K of the rotor 3 passes through the plurality of second through-holes H2 of the second rotor beating portion 32 on a side close to a large diameter side of a second rotor, is beaten by passing through a gap between the second stator beating portion 42 and the second rotor beating portion 32, and is discharged to the outside of the second stator beating portion 42 and the second rotor beating portion 32 through the central opening portion H from the end portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on the large diameter side (see a flow of arrows b2 to b2′ illustrated in
In addition, a raw material guided to between the first stator beating portion 41 and the first rotor beating portion 31 on a small diameter side corresponding to the end portions X on a side close to the raw material supply portion 11′ is beaten by passing through the first stator beating portion 41 and the first rotor beating portion 31, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 (see a flow of arrows c1 to c1′ illustrated in
In addition, a portion of the raw material discharged from the second opening portion 2H collides with the inner wall 1K of the main body 1 that opposes the second opening portion 2H, is guided to between the second stator beating portion 42 and the second rotor beating portion 32 on the small diameter side corresponding to end portions X″ on a side close to the inner wall 1K of the main body 1 that opposes the second opening portion 2H, is beaten by passing through the second stator beating portion 42 and the second rotor beating portion 32, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 (see a flow of arrows c2 to c2′ illustrated in
In this way, according to the above-described refiner beating method (or refiner R) illustrated in
the raw material beaten by passing through the plurality of first through-holes H1 of the first rotor beating portion 31 and the plurality of first′ through-holes H1′ of the first stator beating portion 41 is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41,
the raw material beaten by passing through the plurality of second through-holes H2 of the second rotor beating portion 32 and the plurality of second′ through-holes H2′ of the second stator beating portion 42 is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42,
the raw material passing through the plurality of first through-holes H1 of the first rotor beating portion 31 on a side close to the large diameter side of the first rotor, and beaten by passing through the gap between the first stator beating portion 41 and the first rotor beating portion 31 is discharged to the outside of the first stator beating portion 41 and the first rotor beating portion 31 through the central opening portion H from the end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on a side far from the raw material supply portion 11′,
the raw material passing through the plurality of second through-holes H2 of the second rotor beating portion 32 on the side close to the large diameter side of the second rotor, and beaten by passing through the gap between the second stator beating portion 42 and the second rotor beating portion 32 is discharged to the outside of the second stator beating portion 42 and the second rotor beating portion 32 through the central opening portion H from the end portions Y″ of the second stator beating portion 42 and the second rotor beating portion 32 on the large diameter side,
the raw material guided to between the first stator beating portion 41 and the first rotor beating portion 31 on the small diameter side corresponding to the end portions X on the side close to the raw material supply portion 11′ is beaten by passing through the first stator beating portion 41 and the first rotor beating portion 31, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41, and
a portion of the raw material discharged from the second opening portion 2H collides with the inner wall 1K of the main body 1 that opposes the second opening portion 2H, is guided to between the second stator beating portion 42 and the second rotor beating portion 32 on the small diameter side corresponding to the end portions X″ on the side close to the inner wall 1K of the main body 1 that opposes the second opening portion 2H, is beaten by passing through the second stator beating portion 42 and the second rotor beating portion 32, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42. Thus, an increase in processing capability may be attempted by allowing a large amount of raw material to flow through the beating portions.
In the above-describe embodiments (
However, the invention is not limited thereto. Conversely, as illustrated in
That is, referring to
A rotor 3 is attached to the rotation shaft 2. Here, the rotor 3 has a mountain shape in which a center is high, and includes first and second opening portions 1H and 2H, both ends of which are open. Further, a space 3K is included inside the rotor 3.
As illustrated in
As illustrated in
In addition, the first bar B1 of the first rotor beating portion 31 is inclined such that a raw material is guided from a large diameter side of the rotor 3 to a small diameter side of the rotor 3. Further, the second bar B2 of the second rotor beating portion 32 is inclined such that a raw material is guided from the large diameter side of the rotor 3 to the small diameter side of the rotor 3.
That is, as illustrated in
In addition, as illustrated in
Additionally, the through-holes H1 and H2 may have a circular shape or a rectangular shape (not illustrated). The shape is not limited.
In addition, a stator 4 is provided in the main body 1 to oppose the rotor 3 described above.
As described in
The stator beating portion includes a first stator beating portion 41 provided on the surface and a second stator beating portion 42 provided on the surface. Here, the first stator beating portion 41 has a first′ groove (not illustrated) between a first′ bar B1′ and a first′ bar B1 ‘, and has a plurality of first’ through-holes H1′ penetrating therethrough, and the second stator beating portion 42 has a second′ groove (not illustrated) between a second′ bar B2′ and a second′ bar B2′, and has a plurality of second′ through-holes H2′ penetrating therethrough.
Additionally, the through-holes H1′ and H2′ may have a circular shape or a rectangular shape (not illustrated). The shape is not limited.
Reference numeral 11 illustrated in
In addition, a central opening portion H is formed at a central portion of the stator beating portion, and a raw material discharge portion 5 discharges a raw material beaten inside the main body 1 to the outside of the main body 1.
In addition, end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on a side far from the first raw material supply portion 11 face the central opening portion H, end portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on a side far from the second raw material supply portion 12 face the central opening portion H, the raw material from the first raw material supply portion 11 approaches the first opening portion 1H and end portions X of the first stator beating portion 41 and the first rotor beating portion 31 on a side close to the first raw material supply portion 11, and the raw material from the second raw material supply portion 12 approaches the second opening portion 2H and end portions X′ of the second stator beating portion 42 and the second rotor beating portion 32 on a side close to the second raw material supply portion 12. Further, the plurality of first′ through-holes H1′ of the first stator beating portion 41, the plurality of second′ through-holes H2′ of the second stator beating portion 42, and the central opening portion H communicate with the raw material discharge portion 5.
Therefore, when a raw material is supplied by the first raw material supply portion 11 and the second raw material supply portion 12, the operation proceeds as follows.
A portion of the raw material supplied from the first raw material supply portion 11 is beaten by passing through the first opening portion 1H, the space 3K of the rotor 3, the plurality of first through-holes H1 of the first rotor beating portion 31, and the plurality of first′ through-holes H1′ of the first stator beating portion 41, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 (see a flow of arrows a1 to a1′ illustrated in
In addition, a portion of the raw material supplied from the second raw material supply portion 12 is beaten by passing through the second opening portion 2H, the space 3K of the rotor 3, the plurality of second through-holes H2 of the second rotor beating portion 32, and the plurality of second′ through-holes H2′ of the second stator beating portion 42, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 (see a flow of arrows a2 to a2′ illustrated in
In addition, a portion of the raw material discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 is beaten by being guided to between the first stator beating portion 41 and the first rotor beating portion 31 from the end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on the side far from the first raw material supply portion 11 through the central opening portion H, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 on a side close to the large diameter side of the first rotor (see a flow of arrows d1 to d1′ illustrated in
In addition, a portion of the raw material discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 is beaten by being guided to between the second stator beating portion 42 and the second rotor beating portion 32 from the end portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on a side far from the second raw material supply portion 12 through the central opening portion H, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 on a side close to the large diameter side of the second rotor (see a flow of arrows d2 to d2′ illustrated in FIG. 24).
In addition, the portion of the raw material introduced to the first stator beating portion 41 and the first rotor beating portion 31 from the plurality of first through-holes H1 of the first rotor beating portion 31 on the side close to the small diameter side of a first rotor is returned to the small diameter side of the first rotor, is discharged from the end portions X of the first stator beating portion 41 and the first rotor beating portion 31 on the side close to the first raw material supply portion 11, joins the raw material supplied from the first raw material supply portion 11, is beaten by passing through the first opening portion 1H of the rotor 3, the space 3K of the rotor 3, the plurality of first through-holes H1 of the first rotor beating portion 31, and the plurality of first′ through-holes H1′ of the first stator beating portion 41, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 (see a flow of arrows e1 to e1′ to e1″ illustrated in
In addition, the portion of the raw material introduced to the second stator beating portion 42 and the second rotor beating portion 32 from the plurality of second through-holes H2 of the second rotor beating portion 32 on the side close to the small diameter side of the second rotor is returned to the small diameter side of the second rotor, is discharged from the end portions X′ of the second stator beating portion 42 and the second rotor beating portion 32 on the side close to the second raw material supply portion 12, joins the raw material supplied from the second raw material supply portion 12, is beaten by passing through the second opening portion 2H of the rotor 3, the space 3K of the rotor 3, the plurality of second through-holes H2 of the second rotor beating portion 32, and the plurality of second′ through-holes H2′ of the second stator beating portion 42, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 (see a flow of arrows e2 to e2′ to e2″ illustrated in
In this way, according to the above-described refiner beating method (or refiner R), the raw material is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41,
the raw material is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42,
the portion of the raw material discharged to the outside of the first stator beating portion 41 is beaten by being guided to between the first stator beating portion 41 and the first rotor beating portion 31 from the end portions Y of the first stator beating portion 41 and the first rotor beating portion 31 on the side far from the first raw material supply portion 11 through the central opening portion H, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41 on the side close to the large diameter side of the first rotor,
the portion of the raw material discharged to the outside of the second stator beating portion 42 is beaten by being guided to between the second stator beating portion 42 and the second rotor beating portion 32 from the end portions Y′ of the second stator beating portion 42 and the second rotor beating portion 32 on the side far from the second raw material supply portion 12 through the central opening portion H, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42 on the side close to the large diameter side of the second rotor,
the portion of the raw material introduced to the first stator beating portion 41 and the first rotor beating portion 31 from the plurality of first through-holes H1 of the first rotor beating portion 31 on the side close to the small diameter side of the first rotor is returned from the end portions X of the first stator beating portion 41 and the first rotor beating portion 31 on the side close to the first raw material supply portion 11, joins the raw material supplied from the first raw material supply portion 11, is beaten by passing through the first opening portion 1H of the first rotor, the space 3K of the rotor 3, the plurality of first through-holes H1 of the first rotor beating portion 31, and the plurality of first′ through-holes H1′ of the first stator beating portion 41, and is discharged to the outside of the first stator beating portion 41 from the plurality of first′ through-holes H1′ of the first stator beating portion 41, and
the portion of the raw material introduced to the second stator beating portion 42 and the second rotor beating portion 32 from the plurality of second through-holes H2 of the second rotor beating portion 32 on the side close to the small diameter side of the second rotor is returned from the end portions X′ of the second stator beating portion 42 and the second rotor beating portion 32 on the side close to the second raw material supply portion 12, joins the raw material supplied from the second raw material supply portion 12, is beaten by passing through the second opening portion 2H of the rotor 3, the space 3K of the rotor 3, the plurality of second through-holes H2 of the second rotor beating portion 32, and the plurality of second′ through-holes H2′ of the second stator beating portion 42, and is discharged to the outside of the second stator beating portion 42 from the plurality of second′ through-holes H2′ of the second stator beating portion 42. Thus, processing capability may be increased by allowing a large amount of raw material to flow through the beating portions.
The rotor 3 of the refiner R illustrated in
In addition, the rotor 3 of the refiner R of the above-described embodiments illustrated in
That is, in the refiner R, a rotation shaft 2 is provided inside a main body 1.
A tapered rotor 3 having a space 3K therein is attached to the rotation shaft 2.
The rotor 3 has a configuration in which a small diameter side serves as a small-diameter opening portion 1H and a large diameter side is blocked.
As illustrated in
Further, the bar B1 of the rotor beating portion 31 is inclined such that a raw material is guided from the large diameter side of the rotor 3 to the small diameter side of the rotor 3.
That is, as illustrated in
In addition, a stator 4 is provided in the main body 1 to oppose the above-described rotor 3.
As described in
Reference numeral 11 illustrated in
Further, the raw material from the raw material supply portion 11 approaches end portions X of the stator beating portion 41 and the rotor beating portion 31 on a side closed to the raw material supply portion 11, and the small-diameter opening portion 1H of the rotor 3. In addition, the plurality of through-holes H1′ of the stator beating portion 41 and end portions Y of the stator beating portion 41 and the rotor beating portion 31 on a side far from the raw material supply portion 11 communicate with the raw material discharge portion 5.
Therefore, when a raw material is supplied from the raw material supply portion 11, the raw material from the raw material supply portion 11 is guided to the small-diameter opening portion 1H of the rotor 3.
A raw material beaten by passing through the small-diameter opening portion 1H of the rotor 3, the space 3K of the rotor 3, the plurality of through-holes H1 of the rotor beating portion 31, and the plurality of through-holes H1′ of the stator beating portion 41 is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41 (see a flow of arrows a1 to a1′ illustrated in
In addition, a portion of the material discharged to the outside of the stator beating portion 41 from the through-holes H1′ of the stator beating portion 41 is beaten by being guided to between the stator beating portion 41 and the rotor beating portion 31 from the end portions Y of the stator beating portion 41 and the rotor beating portion 31 on the side far from the raw material supply portion 11, and is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41 on a side close to the large diameter side of the rotor 3 (see a flow of arrows d1 to d1′ illustrated in
In addition, a portion of a raw material introduced to the stator beating portion 41 and the rotor beating portion 31 from the plurality of through-holes H1 of the rotor beating portion 31 on a side close to the small diameter side of the rotor 3 is returned to the small diameter side of the rotor 3, is discharged from the end portions X of the stator beating portion 41 and the rotor beating portion 31 on a side close to the raw material supply portion 11, joins the raw material supplied from the raw material supply portion 11, is beaten bypassing through the small-diameter opening portion 1H of the rotor 3, the space 3K of the rotor 3, the plurality of through-holes H1 of the rotor beating portion 31, and the plurality of through-holes H1′ of the stator beating portion 41, and is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41 (see a flow of arrows e1 to e1′ to e″ illustrated in
In this way, according to the above-described refiner beating method (or refiner R) illustrated in
the raw material is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41,
the portion of the material discharged to the outside of the stator beating portion 41 is beaten by being guided to between the stator beating portion 41 and the rotor beating portion 31 from the end portions Y of the stator beating portion 41 and the rotor beating portion 31 on the side far from the raw material supply portion 11, and is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41 on the side close to the large diameter side of the rotor 3, and
the portion of the raw material introduced to the stator beating portion 41 and the rotor beating portion 31 from the plurality of through-holes H1 of the rotor beating portion 31 on the side close to the small diameter side of the rotor 3 is returned from the end portions X of the stator beating portion 41 and the rotor beating portion 31 on the side close to the raw material supply portion 11, joins the raw material supplied from the raw material supply portion 11, is beaten bypassing through the small-diameter opening portion 1H of the rotor 3, the space 3K of the rotor 3, the plurality of through-holes H1 of the rotor beating portion 31, and the plurality of through-holes H1′ of the stator beating portion 41, and is discharged to the outside of the stator beating portion 41 from the plurality of through-holes H1′ of the stator beating portion 41. Thus, an increase in processing capability may be attempted by allowing a large amount of raw material to flow through the beating portions.
The present invention claims the priority of Japanese patent application No. 2015-117405 filed on Jun. 10, 2015, the disclosure of which is incorporated herein.
Number | Date | Country | Kind |
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2015-117405 | Jun 2015 | JP | national |
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Number | Date | Country | |
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20160362835 A1 | Dec 2016 | US |