The present application is a U.S. national stage of PCT Application No. PCT/SE2019/050153, filed Feb. 20, 2019, which claims the benefit of, and priority to, Swedish Patent Application No. 1850420-9, filed Apr. 13, 2018.
The proposed technology generally relates to a refiner segment for a refiner of lignocellulosic material. More specifically it relates to a refiner segment provided with bars and dams that enables a controlled evacuation of trapped steam. The proposed technology also relates to a refiner disc provided with such a refiner segment and a refiner comprising such a refiner segment.
A typical refiner of e.g., lignocellulosic material comprises two relatively rotating discs between which the material is refined or defibrated. The pair of relatively rotating discs may in particular comprise one rotating disc, referred to as a rotor, and a static disc, referred to as a stator. These discs, or at least one of them, are often provided with segments, referred to as refiner segments, in order to obtain a more efficient refining of the material. Conventional refiner segments are often provided with bars and dams. The bars are protruding structures arranged on the segment that are mainly utilized to provide an efficient refining of the lignocellulosic material. The purpose of the dams are instead primarily to guide, or lift, the material flow towards the disc gap between two refining discs, e.g., the disc gap between a rotor and a stator or the disc gap that separates the two relatively rotating discs. It is in the disc gap between the discs that the material is refined or defibrated.
During normal use of a refiner the refining or defibration action will cause friction which in turn will heat up the processed material. Since lignocellulosic material, e.g., wood pulp, naturally contains water the friction will heat up the water and steam will be created. The created steam may severely affect the material flow. It may interact with material flow and perturb the intended paths for the material flow.
A particular type of refiner segment are provided with bars that often extend in a more or less radial direction with regard to a center of a circular refining disc. A particular refiner segment may thus contain a plurality of radially extending bars. The dams on the other hand may be provided on the refiner segment in such a way that a particular dam contacts two neighboring bars. That is, the dam is provided so that it spans over a direction connecting two adjacent bars. The purpose of the dam is in this case to lift the material flowing in the area between the bars towards the disc gap. In the common case where each bar is provided with several dams, a natural consequence of the geometry is that a number of partially enclosed areas will be created between adjacent bars. These partially enclosed areas defines box shaped regions between adjacent bars.
A particular issue with these box shaped regions is that steam may get caught there. Due to the fact that the steam is trapped in the region the pressure will build up over time, since more and more steam will be trapped. The high pressure steam will constantly bombard the surfaces of the box shaped region until it finally may escape through a created hole in the surface. These holes often tend to form in one of the provided dams. This hole will get larger and larger and larger until it finally forms a channel where steam can evacuate one box shaped region and possibly enter another. The same procedure will be repeated until almost all dams are damaged. The steam channels will also cause a pressure drop which will allow the material flow to evacuate one box shaped region and enter another. The fact that the dams will be damaged by these created steam channels will therefore negatively affect the dams efficiency when it comes to guiding or lifting the material flow towards the refining disc gap.
The proposed technology aims to provide mechanisms that at least alleviates the drawbacks associated with the fact that steam gets trapped in the box shaped regions defined by adjacent bars and dams.
It is a general object of the proposed technology to provide refiner segments having both improved refining efficiency over time and improved material flow control.
It is a particular object to provide refiner segments that allows steam trapped in certain areas of the refiner segment that are bounded by bars and dams to evacuate the same area a with a reduced risk of damaging any dams.
It is another object of the proposed technology to provide a refiner comprising a refining disc that comprises a refiner segment that allows steam trapped in certain areas of the refiner segment to evacuate the same with a reduced risk of damaging any dams.
These and other objects are met by embodiments of the proposed technology.
According to a first aspect, there is provided a refiner segment adapted to be attached to a refining disc of a refiner of lignocellulosic material, the refiner segment comprising a number N, N≥2, of bars 10 and a number M, M≥1, of dams, the bars and dams being arranged in a pattern whereby essentially box shaped regions are created in areas defined by neighbouring bars and at least one dam extending between the neighbouring bars, wherein at least one of the bars that defines such an essentially box shaped region comprises a bar weakening section, arranged within the essentially box shaped region, and provided to enable steam trapped in the essentially box shaped region to escape the essentially box shaped region via the bar weakening section.
A particular version of the first aspect provides a refiner segment adapted to be attached to a refining disc of a refiner of lignocellulosic material. The refiner segment comprising a number N, N≥2, of bars and a number M, M≥2, of dams. The bars and dams being arranged in a pattern whereby essentially box shaped regions are created in areas defined by neighboring bars and at least two dams extending between the neighboring bars at different locations along the length direction of the bars, wherein at least one of the bars that defines such an essentially box shaped region comprises a bar weakening section, arranged within the essentially box shaped region, and provided to enable steam trapped in the essentially box shaped region to escape the essentially box shaped region via the bar weakening section.
According to a second aspect there is disclosed a refiner comprising a refining disc provided with a refiner segment according to the first aspect.
Embodiments of the proposed technology provides mechanism for obtaining a more controlled material flow and also reduces the risk of damaging dams. Damaged dams may lead to reduced refining efficiency due to the fact that the material flow, which is to be guided towards the disc gap of the refiner by the dams, may find alternative ways or paths along the refining segment. This may in turn necessitate longer refining processes and higher energy costs.
Since the proposed technology reduces the risk of damaging the dams it also prolongs the usable life time of the refiner segment.
Other advantages will be appreciated when reading the detailed description.
The embodiments, together with further objects and advantages thereof, may best be understood by making reference to the following description taken together with the accompanying drawings, in which:
Throughout the drawings, the same reference designations are used for similar or corresponding elements.
Generally, all terms used herein are to be interpreted according to their ordinary meaning in the relevant technical field, unless a different meaning is clearly given and/or is implied from the context in which it is used. All references to a/an/the element, apparatus, component, means, etc. are to be interpreted openly as referring to at least one instance of the element, apparatus, component, means, etc., unless explicitly stated otherwise. Any feature of any of the embodiments disclosed herein may be applied to any other embodiment, wherever appropriate. Likewise, any advantage of any of the embodiments may apply to any other embodiments, and vice versa. Other objectives, features and advantages of the enclosed embodiments will be apparent from the following description.
For a better understanding of the proposed technology, it may be useful to begin with a brief overview of the relevant technology and an analysis of the associated technical problem.
To this end reference is made to
During use, lignocellulosic material such as wood chips or prepared wood, e.g., pulp, will be fed by means of a feeding mechanism, not shown, through the feeding channel 14. The material will pass through the hole 32 in the stator 30* and enter an area 19. The area 19 is essentially defined by the open area between the rotor 30 and the stator 30* and this area can be quite small during operation. The lignocellulosic material flowing into the area 19 will be incident on the center plate 17 on the rotor 30. The center plate 17 acts to steer the lignocellulosic material out towards the refiner segments on the rotor and/stator.
In order to provide a more detailed description of a rotor-stator arrangement in which the proposed technology may be used reference is made to
Having described in detail a general refiner that can utilize the proposed technology, we will proceed and describe in detail a particular refiner segment that is relevant for the proposed technology. To this end reference is made to
As was explained earlier, one particular problem associated with refiner segments having these box shaped regions 20 is related to the fact that steam produced during the refining process may get trapped in those regions. Since the regions acts as a steam trap the pressure within them will build up over time and the steam will bombard the surfaces of the box shaped region with increasing frequency until an opening in any of the confining surfaces emerges. Such an opening caused by the impact of high pressure steam will then act as an evacuation or escape channel and grow bigger and bigger the longer the process continues. It is quite common that these steam evacuation channels will be formed in the dams. These channels will lead to a pressure drop over the region whereby material present in one particular region, e.g., a first box shaped region is able to enter an adjacent or neighboring box shaped region. This is an unwanted effect since the geometry of a refiner segment provided with bars and dams is intended to provide a means for directing the material towards the disc gap between the relatively rotating discs, i.e., towards the highest point of the refiner segment with regard to the refining disc.
The proposed technology aims, according to a first aspect, to provide a refiner segment having certain features that enables the steam to evacuate the box shaped regions at locations that are not as critical as the dams.
This object is obtained by means of a refiner segment 1 that is adapted to be attached to a refining disc 30 of a refiner 100 of lignocellulosic material. The refiner segment 1 comprises a number N, N≥2, of bars 10 and a number M, M≥1, of dams 11, the bars 10 and dams 11 being arranged in a pattern whereby essentially box shaped regions 20 are created in areas defined by neighbouring bars 10, 10* and at least one dam 11 extending between the neighbouring bars 10, 10*, wherein at least one of the bars 10, 10* that defines such an essentially box shaped region 20 comprises a bar weakening section 12, arranged within the essentially box shaped region 20, and provided to enable steam trapped in the essentially box shaped region 20 to escape the essentially box shaped region 20 via the bar weakening section 12.
It is in other words provided a refiner segment 1 that provides a mechanism whereby steam trapped in the essentially box shaped region 20 can penetrate or break through the bar weakening section 12 in order to escape the essentially box shaped region 20.
A particular version of the above refiner segment provides a refiner segment 1 that is adapted to be attached to a refining disc 30 of a refiner 100 of lignocellulosic material. The refiner segment 1 comprising a number N, N≥2 of bars 10 and a number M, M≥2, of dams 11. The bars 10 and the dams 11 being arranged in a pattern whereby essentially box shaped regions 20 are created in areas defined by neighboring bars (10, 10*) and at least two dams 11, 11* extending between the neighboring bars 10, 10* at different locations along the length direction of the bars 10, 10*, wherein at least one of the bars 10, 10* that defines such an essentially box shaped region 20 comprises a bar weakening section 12, arranged within the essentially box shaped region 20, and provided to enable steam trapped in the essentially box shaped region to escape said essentially box shaped region 20 via the bar weakening section 12.
Some of the embodiments contemplated herein will now be described more fully with reference to the accompanying drawings. Other embodiments, however, are contained within the scope of the subject matter disclosed herein, the disclosed subject matter should not be construed as limited to only the embodiments set forth herein; rather, these embodiments are provided by way of example to convey the scope of the subject matter to those skilled in the art.
In other words, it is illustrated an embodiment where a box shaped region is defined by the opposing sides of adjacent bars 10; 10* and by dams 11; 11* extending between the bars 10; 10* at two different locations along the radial direction of the refiner segment. In the vicinity of the dam 11* that is closest to the centre of the disc equipped with the refiner segment 1 there is provided a bar weakening section 12. The bar weakening section is provided as a recess that extends into the bulk of the bar 10*. The recess may extend a depth D into the bulk where D preferably lies in the interval wb/2≤D≤wb where wb defines the width of the corresponding bar 10,10*.
According to yet another embodiment of the proposed technology there is provided a refiner segment 1 wherein the height H of the recess provided in the box shaped region 20 lies in the interval hb/2≤H≤hb where hb defines the height of the corresponding bar 10,10*. Such an embodiment is schematically illustrated in
A particular version of this embodiment provides a recess having the same height as the bar 10; 10*, i.e., a recess that extends from the surface of refiner segment up to the same height over the refiner segment as the bar. Another version may have a recess of height hb≤H whose lower end is provided at some particular height over the surface of the refiner segment 1. The upper end of the recess may terminate at the upper surface of the bar 10; 10*. The upper end of the recess may also terminate at some height that is lower than the height hb of the bar. That is, the recess may be a kerf like structure provided on the side of the bar facing the box shaped region 20.
Still another embodiment of the proposed technology provides a refiner segment 1 wherein the recess is provided in the bar 10, 10* in such a way that an angle α is formed between the length direction R of the bar 10, 10* and one end 11a of the recess. It is preferable that the angle α lies in the interval 5°≤α≤135°.
It should be noted that the proposed technology may be utilized on both the rotor side of a refiner and on the stator side. The proposed technology may be provided in the form of a refining segment 1 that can be attached a refining disc 30 that in turn can be attached to the rotor or stator. The refining disc 30 may in this particular case be referred to as a segment holder, see
According to a particular embodiment of the proposed technology there is thus provided a refiner segment 1 that is adapted to be attached to a refining disc. The refining disc may either be a rotor refining disc or a stator refining disc, also referred to as rotor disc or stator disc, respectively.
According to an alternative embodiment of the proposed technology there is provided a refiner segment 1 that is integrated with the refiner disc 30. That is, the refining segment 1 can be provided in the shape of a refiner disc that can be either a rotor refiner disc or a stator refiner disc.
The refining segment 1 according to the proposed technology may also be provided in the shape of a segment to be attached to a refiner disc 30. A refining segment may be provided in the shape of a circle, optionally with a removed central area, or in the shape of a circle sector. A refiner disc 30 may thus be provided with a number of refiner segments 1 whereby it will either be completely covered by refining segments 1 or partially covered. The refining segment may in particular form part of a rotor disc or equivalently a rotor refiner disc. In case the refiner segment 1 form part of a rotor refiner disc the center area of the rotor refiner disc 30 may comprise a center plate 17. By way of example, the refiner segment 1 according to the proposed technology may be provided in the form of a circular sector adapted to be attached to a refining disc of a refiner 100.
According to a particular embodiment the refiner segment 1 according to the proposed technology will comprise bars 10 and dams 11 in a region extending from a given radial position R to the periphery of the circular sector, i.e., it can be provided as a band on the outer part of the refiner disc.
An embodiment of the proposed technology provides a refiner 100 comprising a refining disc 30 provided with a refiner segment according to any of the earlier described embodiments.
Generally, all terms used herein are to be interpreted according to their ordinary meaning in the relevant technical field, unless a different meaning is clearly given and/or is implied from the context in which it is used. All references to a/an/the element, apparatus, component, means, etc. are to be interpreted openly as referring to at least one instance of the element, apparatus, component, means, etc., unless explicitly stated otherwise. Any feature of any of the embodiments disclosed herein may be applied to any other embodiment, wherever appropriate. Likewise, any advantage of any of the embodiments may apply to any other embodiments, and vice versa. Other objectives, features and advantages of the enclosed embodiments will be apparent from the following description.
Number | Date | Country | Kind |
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1850420-9 | Apr 2018 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2019/050153 | 2/20/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/199215 | 10/17/2019 | WO | A |
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Number | Date | Country | |
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20210040689 A1 | Feb 2021 | US |