Not applicable.
The invention relates to refiners for refining fibrous material and especially to a refining segment for a refiner for refining fibrous material.
Refiners used for refining fibrous material, such as refiners used for manufacturing mechanical pulp or in any low consistency refining, comprise typically two refining elements opposite to each other and turning relative to each other, i.e., one or both of them is/are rotating. The refining elements comprise refining surfaces provided with blade bars and blade grooves therebetween, the blade bars being intended to defiber and refine the material to be refined and the blade grooves being intended to convey the material to be refined forward along the refining surfaces. The refining surface of the refining element is typically formed of several refining segments fastened to a body of the respective refining element. The complete refining surface of the refining element is thus formed of the refining surfaces of several refining segments fastened next to each other in the refining element.
Effective manufacturing of paper and paperboard gives rise to the tendency to increase volumes of the production lines. In view of the refining this often means an increase in the size and the number of the refiners that are many times additionally connected in series with each other. The connection of several large refiners in series may, however, make the control of a complete refining shop challenging, for example in view of control of pressures prevailing over single refiners or over the complete refining shop, and in view of maintaining at the same time the quality level of the refined fibrous material fulfilling demands set in view of quality of a final product. Numerous requirements concerning on the refining may, in turn, often result in complex control applications in the refining section.
An object of the present invention is to provide a novel refining segment for a refiner for refining fibrous material, as well as a novel refiner for refining fibrous material.
The invention is based on the idea of recirculating a portion of the fibrous material to be refined through a space arranged on a backside of the refining segment.
An advantage of the invention is an additional way to affect the pressure prevailing over the refiner in operation, which in turn, may make control of several series-connected refiners easier. Additionally, the recirculation of the fibrous material over the backside of the refining also prevents the fibrous material having unintentionally entered on the backside of the refining segment to accumulate or be trapped therein.
In the following the invention will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings.
For the sake of clarity, the figures show some embodiments of the invention in a simplified manner. Like reference numerals identify like elements in the figures.
The refiner 1 of
The refiner 1 further comprises a rotatable refining element 6, i.e., a rotor 6 of the refiner 1. The rotor 6 comprises a rotor frame 7. The rotor 6 further comprises two or more rotor refining segments 8 supported to the rotor frame 7, each rotor refining segment 8 comprising blade bars and blade grooves therebetween. The blade bars and the blade grooves in each rotor refining segment 8 form a refining surface 9 of the respective refining segment 8, the refining surface 9 of each rotor refining segment 8 thereby providing a part of a refining surface of the rotor 6. A complete refining surface of the rotor 6 is formed of the refining surfaces 9 of a necessary number of the rotor refining segments 8 fastened next to each other in the rotor 6 so that the complete refining surface 9 extending over the whole circumference of the rotor 6 is provided. For the sake of clarity, both the refining surface of each single rotor refining segment 8 as well as the complete refining surface of the rotor 6 are herein denoted with the same reference sign 9.
The rotor frame 7 is connected to a driving motor 10 by a shaft 11 so that the rotor 6 can be rotated relative to the stator 3 in a direction of arrow RD, for instance, the arrow RD thus indicating an intended rotation direction RD of the rotor 6.
The refiner 1 may also comprise a loading device which, for the sake of clarity, is not shown in
The fibrous material to be refined is fed into the refiner 1, into the refining gap 12 therein, via a feed channel 13 in a manner shown by arrow F. The material refined is removed via a discharge channel 14 from the refiner 1, as schematically shown by arrow D. The fibrous material to be refined is fed into the refiner 1 in a form of pulp suspension being a mixture comprising at least water and virgin fibrous material and/or recycled fibrous material. The consistency of the fibrous material to be refined is typically between 3-40%.
The refining segment 4, 8 comprises an inner end edge 15 or a first end edge 15 being intended to be directed towards an inner periphery of the stator 3 or the rotor 6. The refining segment 4, 8 further comprises an outer end edge 16 or a second end edge 16 opposite to the inner end edge 15 in a longitudinal direction of the refining segment 4, 8, the outer end edge 16 being intended to be directed towards an outer periphery of the stator 3 or the rotor 6. The refining segment 4, 8 further comprises a first side edge 17 extending from the inner end edge 15 of the refining segment 4, 8 up to the outer end edge 16 of the refining segment 4, 8. The refining segment 4, 8 further comprises a second side edge 18 opposite to the first side edge 17 in a circumferential direction of the refining segment 4, 8. The second side edge 18 extends from the inner end edge 15 of the refining segment 4, 8 up to the outer end edge 18 of the refining segment 4, 8. The inner 15 and the outer 16 end edges together with the first 17 and second 18 side edges contribute to define a periphery 19 of the refining segment 4, 8. In conical refiners, typically, the radially . . . smaller end of the stator/rotor is considered to refer to the inner periphery of the stator/rotor and the radially larger end of the stator/rotor is considered to refer to the outer periphery of the stator/rotor.
The refining segment 4, 8 has a longitudinal direction or a longitudinal axis extending between the inner end edge 16 and the outer end edge 17. The longitudinal direction or the longitudinal axis of the refining segment 4, 8 is denoted schematically in
The refining segment 4, 8 comprises a body 20 or a substrate 20 having a front 21, i.e., a front side 21, to be directed towards the refining gap 12 of the refiner 1 and a backside 22 comprising a background surface 23 to be directed towards the frame 2 of the refiner 1 in case of the stator refining segment 4 or towards the frame 7 of the rotor 6 in case of the rotor refining segment 8. The front side 21 of the refining segment body 20 is provided with blade bars 24 and blade grooves 25 between the blade bars 24, the blade bars 24 and the blade grooves 25 together providing the refining surface 5, 9 of the refining segment 4, 8. The blade bars 24 are intended to defiber and refine the material to be refined and the blade grooves 25 are intended to convey the material to be refined between the blade bars 24 forward along the refining surface 5, 9. The refining surface 5, 9 of the refining segment 4, 8 further comprises feed grooves 26 extending from the inner end edge 15 of the refining segment 4, 8 towards the outer end edge 16 of the refining segment 4, 8 for feeding or distributing the material to be refined on the refining surface 5, 9. The refining segment 4, 8 may further comprise one or more fastening holes 27 extending through the refining segment body 20 and intended to receive proper fastening members 28, such as bolts, for fastening the respective refining segment 4, 8 to the frame 2 of the refiner 1 or to the frame 7 of the rotor 6. The one or more fastening holes 27 are typically located at a center part of the refining segment 4, 8, a distance apart from the end 15, 16 and side 17, 18 edges of the refining segment 4, 8.
The refining surface 5, 9 of the refining segment 4, 8 is shown in
If the refining segments 4, 8 are fastened to the stator 3 and/or the rotor 6 in some other manner, for example with fasteners adapted to fix to the refining segment 4, 8 at the side edges 17, 18 thereof, the fastening holes 27 in the refining segment 4, 8 may be omitted. In that case the refining segment 4, 8 of
The refining segment 4, 8 further comprises on the background surface 23 of the refining segment 4, 8 support projections 29, 30 projecting from the background surface 23 of the refining segment 4, 8. The support projections 29, 30 extend at the first 17 and second 18 side edge of the refining segment 4, 8 substantially along the first side edge 17 and the second side edge 18. Thus, the refining segment 4, 8 comprises on the periphery 19 of the refining segment 4, 8 a first support projection 29 extending at the first side edge 17 on the background surface 23 substantially along the first side edge 17 of the refining segment 4, 8 and a second support projection 30 extending at the second side edge 18 on the background surface 23 substantially along the second side edge 18 of the refining segment 4, 8 but does not comprise support projections substantially extending along the first 15 and the second 16 end edges on the background surface 23 of the refining segment 4, 8. The support projections 29, 30 do not substantially extend at the first end edge 15 or at the second end edge 16 along the respective end edges 15, 16 of the refining segment 4, 8, i.e., they extend at the first end edge 15 or at the second end edge 16 along the respective end edges 15, 16 of the refining segment 4, 8 substantially only a measure of their dimension in the circumferential direction C of the refining segment 4, 8.
The first support projection 29 and the second support projection 30 shown in the embodiment of
The support projections 29, 30 are intended to support the refining segment 4, 8 to the frame 2 of the refiner 1 in case of the stator refining segment 4 or to the frame 7 of the rotor 6 in case of the rotor refining segment 8 such that there is some free volume between the background surface 23 of the refining segment 4 and the frame 2 of the refiner 1 or between the background surface 23 of the refining segment 8 and the frame 7 of the rotor 6 at the center part of the refining segment 4, 8 between the support projections 29, 30. A surface of the frame 2 of the refiner 1 or a surface of the frame 7 of the rotor 6 is schematically illustrated in
The flow space 32 on the side of the background surface 23 of the refining segment 4, 8 allows an intentional backside recirculation for a portion of the fibrous material to be refined from the outer periphery of the stator 3/rotor 6 towards the inner periphery of the stator 3/rotor 6. Because there is typically pressure increase over the refiner, i.e., pressure increase from the feed of refiner to the outlet of the refiner, this recirculation of the fibrous material may be applied especially in the stator 3 of the refiner 1 to reduce the pressure build-up in the refiner 1, that further allowing several large refiners 1 to be operated in series without a risk of creating too high pressure. This backside recirculation means also that there is no need for an external recirculation line. This backside recirculation is also self-regulating, i.e., no separate control applications are needed to implement that.
The open flow space 32 on the side of the background surface 23 of the body 20 of the refining segment 4, 8, and especially the recirculation of the fibrous material on the backside of the refining segments 4, 8 provides an exchange of the fibrous material on the backside 22 of the refining segments 4, 8 which also prevents the fibrous material having unintentionally entered on the backside 22 of the refining segment 4, 8 to accumulate or be trapped therein. This accumulating or trapping of the fibrous material could possibly cause instability in the rotation of the rotor 6, and therefore applying the disclosed recirculation in the rotor 6 too is also advantageous.
Over time, the accumulated or trapped fibrous material would possibly start to decay or become rotten. By the continuous exchange of the fibrous material on the backside 22 of the refining segments 4, 8 also events are prevented wherein the possibly rotten fibrous material becoming loose from the backside 22 of the refining segment 4, 8 would enter among the fibrous material to be refined and deteriorate the cleanliness of the final product or cause color defects therein. By this way, the hygiene or other quality of the final product may be improved, this being especially important for paper grades with high bacteriological cleanliness requirements.
In addition to the refining segment 4, 8 being substantially free from the support projections on the periphery of the refining segment 4, 8 at the first end edge 15 and the second end edge 16 of the refining segment 4, 8, the background surface 23 of the refining segment 4, 8 disclosed is also free from any support projections that would extend in the circumferential direction C of the refining segment 4, 8 between the first 29 and second 30 support projections and would reach up to the first 29 and second 30 support projections that extend along the first side edge 17 and the second side edge 18 of the refining segment 4, 8. This provides a large uninterrupted flow space 32 on the backside 22 of the refining segment 4, 8.
According to an embodiment of the refining segment 4, 8, following the embodiment shown in
Furthermore, in the embodiment of the refining segment 4, 8 of
According to an embodiment of the refining segment 4, 8, the support projections 29, 30 at the first side edge 17 of the refining segment 4, 8 and the second side edge 18 of the refining segment 4, 8 are arranged to extend from the first end edge 15 of the refining segment 4, 8 up to the second end edge 16 of the refining segment 4, 8 substantially unbrokenly. With this kind of support projection 29, 30 dimensioning the rigidity of the side edge areas of the refining segment 4, 8 may still be increased. This kind of the support projection 29, 30 dimensioning may be especially useful in the stator 3 of the refiner 1, because it effectively guides the recirculating portion of the fibrous material to the backside 22 of the refining segments 4, 8, without allowing the recirculating portion of the fibrous material to flow in the circumferential direction C in an excessive manner. The refining segment 4, 8 of
According to an embodiment of the refining segment 4, 8, the refining segment 4, 8 comprises at least one fastening hole 27 extending through the refining segment body 20 and intended to receive a fastening member 28 intended to fasten the refining segment 4, 8 in the refiner 1, and furthermore the refining segment 4, 8 comprises on the background surface 23 of the refining segment 4, 8 at least one auxiliary support projection 31 projecting from the background surface 23 around each fastening hole 27. The embodiment like this is shown schematically in
Preferably the auxiliary support projection 31 is an unbroken circumferential projection around the fastening hole 27, as shown in the embodiment of
The unbroken circumferential form of the auxiliary support projection 31 around the fastening hole 27 may have a variety of cross-sectional shapes but the annular shape of the auxiliary support projection 31 is preferable in view of minimizing disturbances in the flow of the fibrous material portion recirculating through the flow space 32.
According to an embodiment of the refining segment 4, 8, the support projections 29, 30 and/or the auxiliary support projections 31 are uniform parts of the body 20 of the refining segment 4, 8 on the background surface 23 of the refining segment 4, 8. The support projection 29, 30 and/or the auxiliary support projection 31 being a uniform part of the body 20 of the refining segment 4, 8 is easy to manufacture at the same time when the refining segment 4, 8 is manufactured by casting or 3D-printing manufacturing methods. The support projections 29, 30 and/or the auxiliary support projections 31 could, however, be also originally separate parts that may be fastened to the body 20 of the refining segment 4, 8 by welding or soldering, for example.
It is emphasized that in addition to the disc refiner disclosed above the refining segment of the solution described may be applied in other kinds of disc refiners too. In addition to the disc refiners the refining segment of the solution described herein is applicable to conical refiners and cylindrical refiners and to refiners comprising both a conical portion and a disc portion, as well.
It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
Number | Date | Country | Kind |
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20216057 | Oct 2021 | FI | national |
This application is a US national phase of PCT/FI2022/050668 filed on Oct. 7, 2022, and claims priority on Finnish App. No. FI 20216057, filed Oct. 12, 2021, both of which applications are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/FI2022/050668 | 10/7/2022 | WO |