The present disclosure relates to the field of illumination technologies, in particular to a reflective device and a light source module.
Existing reflectors based on electroplating are widely applied in commercial lighting fixtures, for example, are applied in lighting fixtures, such as a downlight, a spotlight, a ceiling lamp and an outdoor lamp. The reflectors based on electroplating are mainly used for secondary light distribution for the light emitted by a light source. The reflector based on electroplating generally comprises a reflective surface coated by a layer of metal film, and the light output efficiency of the lighting fixtures using reflectors based on electroplating is low because the light absorption of the material of the coating is relatively large, for example, the loss rate of a silver coating is 5%, the loss rate of a gold coating is 9%, and the loss rate of an aluminum coating is as high as about 12%.
An objective of the present disclosure is to solve the above-mentioned technical problems, and provides a reflective device and a light source module with high light output efficiency.
To achieve the above-mentioned objective, the embodiments of the present disclosure provide a reflective device. The reflective device is transparent and comprises a light entrance, a light exit and a reflective wall between the light entrance and the light exit, and the light entrance is smaller than the light exit, and the reflective wall comprises an inner surface and an outer surface, the inner surface comprising a plurality of sawtooth structures arranged continuously, each of the sawtooth structures comprising a first refractive surface and a second refractive surface intersected with each other, and two ends of each of the sawtooth structures being respectively extended toward the light entrance and the light exit.
To achieve the above-mentioned objective, the embodiments of the present disclosure also provides a reflective device, wherein the reflective device is transparent and comprises a light entrance, a light exit and a reflective wall between the light entrance and the light exit. The reflective wall comprises an inner surface and an outer surface, the inner surface comprising a plurality of sawtooth structures arranged continuously, each of the sawtooth structures comprising a first refractive surface and a second refractive surface intersected with each other, two ends of each of the sawtooth structures being respectively extended toward the light entrance and the light exit, and an optical space being formed among the light entrance, the light exit and the inner surface of the reflective wall. The reflective device is configured to allow part of incident light, which enters from the light entrance, to be incident onto the reflective wall, to be incident into the optical space by reflection of the reflective wall, and to exit by passing through the light exit; and to allow another part of the incident light, which enters from the light entrance, to directly pass through the optical space and exit from the light exit.
To achieve the above-mentioned objective, the embodiments of the present disclosure also provide a light source module, comprising: the reflective device and the light-emitting assembly; and the light-emitting assembly is at the light entrance of the reflective device.
The described accompany drawings herein is provided for further understanding of the present disclosure, and forms a part of the present disclosure. The illustrative embodiments and the description of the present disclosure are used to explain the present disclosure, and not construed as inappropriate limitations to the present disclosure. In the accompany drawings:
In order to make objects, technical solutions and advantages of the present disclosure apparent, the technical solutions of the present disclosure will be clearly and completely described in connection with the specific examples and corresponding drawings of the present disclosure. Apparently, the described examples are only partial examples of the present disclosure and not all the examples. All other examples obtained by one of ordinary skill in the art based on the examples of the present disclosure without creative efforts shall fall within the scope of protection of the present disclosure.
The terminology used in the present disclosure is for the purpose of describing exemplary examples only and is not intended to limit the present disclosure. As used in the present disclosure and the appended claims, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It shall also be understood that the terms “or” and “and/or” used herein are intended to signify and include any or all possible combinations of one or more of the associated listed items, unless the context clearly indicates otherwise.
It shall be understood that, although the terms “first,” “second,” “third,” and the like may be used herein to describe various information, the information should not be limited by these terms. These terms are only used to distinguish one category of information from another. For example, without departing from the scope of the present disclosure, first information may be termed as second information; and similarly, second information may also be termed as first information. As used herein, the term “if” may be understood to mean “when” or “upon” or “in response to” depending on the context.
As shown in
The elements in the light source module 100 provided by the first example of the present disclosure, and the connections between the elements will be specifically described in the following.
As shown in
As shown in
The lens 1 has an inner surface 11, an outer surface 12, a first end surface 13, a second end surface 14, a light entrance 16, which is located at the first end surface 13, of the reflective device, a light exit 17 which is located at the second end surface 14 of the lens 1, and an optical space formed among the light entrance 16, the light exit 17 and the inner surface of the lens 1. The diameter of the light entrance 16 is smaller than the diameter of the light exit 17, and the light source board 21 encloses the light entrance 16. With reference to
It is known that, to achieve total reflection inside a lens, the incident angle between light and a reflective surface is required to be sufficiently large, otherwise, the light may be transmitted through the lens, and the angle may be changed depending on the material of the lens being used. In order to allow all the light which is incident into the lens 1 to be totally reflected at the outer surface 12, it is needed to plan and design the angle between the light and the outer surface 12.
In the present example, the thickness of the lens 1 may be made into 2 millimeter (mm) or even smaller, and therefore, the cost of material can be reduced and the difficultly in formation can be lowered in the case where the size of the structure of the lens 1 is very large. In addition, it should be noted that, during mould designing or formation, a rounded corner may be formed at the intersecting line of the first refractive surface 111 and the second refractive surface 112 of the lens 1 due to machining accuracy problems, and the light which is incident onto the rounded corner may exit through refraction and may form stray light, but the effects of the rounded corner on the overall light efficiency of the lens and the beam angle are not large.
The trend of light after the light emitted from the light-emitting assembly 2 enters into the sawtooth structures 110 will be specifically described in the following.
The light emitted from the light-emitting assembly 2 enters into the sawtooth structure 110 from the light entrance 16, part of light directly exits from the light exit 17, and part of light enters into the optical space after the part of light is reflected by the lens 1, and then exits from the light exit 17. Specific optical paths of the sawtooth structure 110 may refer to
The connection plate 15 is also in a plate shape, two sides of the connection plate 15 are attached to side surfaces of the lens 1, the bottom surface of the connection plate 15 is flush with the first end surface 13, the top surface of the connection plate 15 is flush with the second end surface 14, so as to allow the light-emitting assembly 2 to be disposed in the receiving space (not marked with numeral) formed and surrounded by the lens 1 and the connection plate 15, and secondary light distribution of the light emitted from the light-emitting assembly 2 is performed by the lens 1 or the connection plate 15. The surface (that is, the inner surface) of the connection plate 15, which faces the light exit, is a total reflection surface. In order to form a total reflection surface, the connection plate 15 may be formed of materials with total reflection capability, such as plastic and metal; or the total reflection surface may be realized through surface treatment, such as surface polishing, coating treatment.
In summary, for the light source module of the present example, the lenses in the light source module serve as the reflective device, the inner surface of the reflective device comprises the plurality of sawtooth structures arranged continuously, the outer surface of the reflective device is a smooth wall surface, the inner surface serves as both the light incident surface and the light exit surface, the outer surface serves as the reflective surface, and all the light which is incident from the inner surface can exit with optical effect of total reflection when the angle α between the ridge line and the plane where the light source board 21 locates satisfy a given angle A. In this way, the light output efficiency is improved without any electroplating treatment.
As shown in
The elements in the light source module 100′ provided by the second example of the present disclosure, and the connections between the elements will be specifically described in the following.
As shown in
As shown in
It is known that, to achieve total reflection inside a lens, the incident angle between light and a reflective surface is required to be sufficiently large, otherwise, the light may transmit through the lens, and the angle may be changed depending on the material of the lens being used. In order to allow all the light which is incident into the lens 1′ to be totally reflected at the outer surface 12′, it is needed to plan and design the angle between the light and the outer surface 12′.
In the present example, the minimum thickness of the lens 1′ may be 2 millimeter (mm), and therefore, the cost of material can be reduced and the difficultly in formation can be lowered in the case where the size of the structure of the lens 1′ is very large. In addition, it should be noted that, during mould designing or mould formation, a rounded corner may be formed at the intersecting line of the first refractive surface 111′ and the second refractive surface 112′ of the lens 1′ due to machining accuracy, and the light which is incident onto the rounded corner may exit through refraction and may form stray light, but the effects of the rounded corner on the overall light efficiency of the lens and the beam angle are not large, in this way, it also can be considered to be a reflective device based on total reflection.
The trend of light after the light emitted from the light-emitting assembly 2′ enters into the sawtooth structure 110′ will be specifically described in the following.
As shown in
Alternatively or additionally, the reflective device is in a shape of ring, and the reflective wall has a uniform thickness.
Alternatively or additionally, the first refractive surface and the second refractive surface are perpendicular to each other.
Alternatively or additionally, a ridge line is formed by intersecting of the first refractive surface and the second refractive surface of each of the sawtooth structures, the ridge line being a straight line or an arc line.
Alternatively or additionally, an angle between a tangent line of any point on the ridge line and a plane where the light entrance locates is smaller than A, the A being 40°.
Alternatively or additionally, the A is 38° when the reflective wall is made of PC; and the A is 30° when the reflective wall is made of an acrylic.
Alternatively or additionally, a number of the reflective walls is two, the two reflective walls are opposite to each other, and each of the reflective walls is in a plate shape.
Alternatively or additionally, the reflective device further comprises a connection plate between the reflective walls.
Alternatively or additionally, the outer surface of the reflective wall is a smooth wall surface and the outer surface of the reflective wall is a total reflection surface.
Alternatively or additionally, two ends of each sawtooth structure are extended to the light entrance and/or the light exit.
Alternatively or additionally, the incident light: enters into the reflective wall through refraction of the inner surface, is incident onto the outer surface through refraction of the first refractive surface or the second refractive surface of the sawtooth structure, is incident onto the inner surface back through reflection of the outer surface, enters into the optical space through another refraction of the inner surface, and exits by passing the light exit ultimately.
Alternatively or additionally, refraction of the incident light at the inner surface occurs twice, and reflection of the incident light at the outer surface occurs once.
Alternatively or additionally, the reflective device is in a shape of ring and the reflective wall has a uniform thickness.
Alternatively or additionally, the first refractive surface and the second refractive surface are perpendicular to each other.
Alternatively or additionally, a ridge line is formed by intersecting of the first refractive surface and the second refractive surface of each of the sawtooth structures, the ridge line being a straight line or an arc line.
Alternatively or additionally, a number of the reflective walls is two, the two reflective walls are opposite to each other, and each of the reflective walls is in a plate shape.
Alternatively or additionally, the reflective device further comprises a connection plate between the reflective walls, an inner surface of the connection plate being a total reflection surface.
Alternatively or additionally, the outer surface of the reflective wall is a smooth wall surface and the outer surface of the reflective wall is a total reflection surface.
Alternatively or additionally, two ends of each sawtooth structure are extended to the light entrance and/or the light exit.
Alternatively or additionally, the light-emitting assembly comprises a light source board and a plurality of light-emitting units on the light source board.
Alternatively or additionally, the light source board encloses the light entrance.
Advantages: compared with the prior art, the reflective device provided by the examples of the present disclosure is transparent, the inner surface of the reflective device comprises the plurality of sawtooth structures arranged continuously, the inner surface serves as both the light incident surface and the light exit surface, the outer surface serves as the reflective surface. By this design, all the light which is incident from the inner surface can exit with optical effect of total reflection, and the light output efficiency is improved without any electroplating treatment.
In summary, for the light source module of the present embodiment, the lenses serve as the reflective device, the inner surface of the reflective device comprises the plurality of sawtooth structures arranged continuously, the inner surface serves as both the light incident surface and the light exit surface, and the outer surface serves as the reflective surface. By this design, all the light which is incident from the inner surface can exit with optical effect of total reflection, and the light output efficiency is improved without any electroplating treatment.
The concrete examples as described above further describes the objective, technical solutions, and advantages of the present disclosure in detail. It should be understood that the above description is only specific embodiments of the present disclosure and not intended to limit the present disclosure. Any modification, equivalent replacement, improvement or the like made within the spirit and scope of the present disclosure shall fall within the scope of the present disclosure.
Number | Date | Country | Kind |
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201610948477.1 | Oct 2016 | CN | national |
201621172757.X | Oct 2016 | CN | national |
The application is based upon and claims the priority of PCT patent application No. PCT/CN2017/106582 filed on Oct. 17, 2017 which claims the priority of Chinese Patent Application No. 201610948477.1 filed on Oct. 26, 2016 and Chinese Patent Application No. 201621172757.X filed on Oct. 26, 2016, the entire contents of all of which are hereby incorporated by reference herein for all purposes.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | PCT/CN2017/106582 | Oct 2017 | US |
Child | 16396329 | US |