Patent Grant
11320175
The present invention relates to a refrigerant circuit provided with multiple evaporators, and an air conditioning device provided with such a refrigerant circuit.
In the related art, there has been proposed a refrigerant circuit in which multiple refrigerant flow channels are formed inside an evaporator, in which a gas-liquid separator and a flow dividing pipe are provided on the upstream side of the evaporator, and that supplies each refrigerant flow channel with refrigerant having a gas-liquid mixture ratio corresponding to the heat exchanging performance (For example, see Patent Literature 1).
Patent Literature 1: Japanese Unexamined Utility Model Application Publication No. 2-96569
A refrigerant circuit connected to multiple evaporators in parallel has been proposed. In such a refrigerant circuit, the heat loads on the respective evaporators may become non-uniform in some cases. In such cases, to moderate the drop in the heat exchanging performance of the evaporators, it is necessary to distribute, to each of the evaporators, refrigerant having a gas-liquid mixture ratio corresponding to the heat load. However, with the technology described in Patent Literature 1, refrigerant having different gas-liquid mixture ratios can be supplied to the respective refrigerant flow channels of a single evaporator, but when multiple evaporators are connected in parallel, refrigerant having a gas-liquid mixture ratio corresponding to the heat load on each evaporator cannot be supplied, and thus causing a problem of a drop in the heat exchanging performance of the evaporators.
The present invention has been devised to address problems like the above, and an objective is to provide a refrigerant circuit capable of distributing refrigerant having a gas-liquid mixture ratio corresponding to the heat load to multiple heat exchangers connected in parallel, and to provide an air conditioning device provided with such a refrigerant circuit.
A refrigerant circuit according to one embodiment of the present invention is provided with a compressor, a condenser, an expansion device, and multiple evaporators with different heat loads. The multiple evaporators are connected in parallel between the expansion device and a suction side of the compressor. The multiple evaporators include a first evaporator and a second evaporator having a smaller heat load than does the first evaporator. A branch circuit is provided between the expansion device and the multiple evaporators, and configured to distribute refrigerant to each of the multiple evaporators. The branch circuit supplies the first evaporator with refrigerant of lower quality than quality of refrigerant supplied to the second evaporator.
A refrigerant circuit according to one embodiment of the present invention is configured to supply, by a branch circuit, refrigerant of lower quality to an evaporator having a large heat load than that of an evaporator having a small heat load. In other words, a refrigerant circuit according to one embodiment of the present invention is configured to cause more liquid-phase refrigerant having a large amount of latent heat to flow into an evaporator having a large heat load than that of an evaporator having a small heat load. For this reason, a refrigerant circuit according to one embodiment of the present is able to divide refrigerant flow corresponding to the heat load with a branch circuit, and thus the heat exchanging performance of the evaporators can be improved compared to the related art.
Hereinafter, embodiments of a refrigerant circuit according to the present invention and an air conditioning device according to the present invention provided with such a refrigerant circuit will be described with reference to the drawings. However, the present invention is not limited by the embodiments described below. Also, in the drawings hereinafter, the relative sizes of component members may differ from actual relative sizes in some cases. Also, the terms “vertical direction” and “horizontal direction” in this specification are not to be interpreted strictly, but instead should be interpreted as rough indications of direction.
The refrigerant circuit of an air conditioning device 10 according to Embodiment 1 has a configuration in which a compressor 4, use side heat exchangers 16 that operate as condensers during heating operation, expansion devices 15, and multiple heat source side heat exchangers 2 that operate as evaporators during heating operation are connected in order by pipes. Also, the multiple heat source side heat exchangers 2 are connected in parallel between the expansion devices 15 and the suction side of the compressor 4. These multiple heat source side heat exchangers 2 have different heat loads, as described later. Note that
Herein, the upper heat source side heat exchanger 2a corresponds to a first evaporator of the present invention, while the lower heat source side heat exchanger 2b corresponds to a second evaporator of the present invention.
Also, the refrigerant circuit of the air conditioning device 10 according to Embodiment 1 is provided with a branch circuit 9 between the expansion devices 15 and the multiple heat source side heat exchangers 2. During heating operation, the branch circuit 9 distributes refrigerant having a gas-liquid mixture ratio corresponding to the heat load to each of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b.
Additionally, to perform both cooling operation and heating operation, the refrigerant circuit of the air conditioning device 10 according to Embodiment 1 is provided with a flow channel switch 12 on the discharge side of the compressor 4. In addition, the refrigerant circuit of the air conditioning device 10 according to Embodiment 1 is also provided with an accumulator 5, on the suction side of the compressor 4, that moderates liquid backflow to the compressor 4.
These components constituting the refrigerant circuit of the air conditioning device 10 are housed in a heat source side unit 1 or use side units 14.
The heat source side unit 1, together with the use side units 14, constitutes a refrigeration cycle that circulates refrigerant. More specifically, during heating operation, the heat source side unit 1 supplies the use side units 14 with heat collected from outdoors. Also, during cooling operation, the heat source side unit 1 discharges, to the outdoors, heat collected by the use side units 14 from indoor rooms or other spaces that are being air-conditioned. The heat source side unit 1 includes a housing 11, and houses the compressor 4, the flow channel switch 12, the upper heat source side heat exchanger 2a, the lower heat source side heat exchanger 2b, a fan 3, the accumulator 5, and the branch circuit 9 inside the housing 11.
Meanwhile, the use side units 14 are installed in an indoor room or other space to be air-conditioned, and house the use side heat exchangers 16 and the expansion devices 15. Note that the air conditioning device 10 according to Embodiment 1 is provided with two use side units 14 (a first use side unit 14a and a second use side unit 14b). The first use side unit 14a houses a first use side heat exchanger 16a and a first expansion device 15a. The second use side unit 14b houses a second use side heat exchanger 16b and a second expansion device 15b. The first use side unit 14a and the second use side unit 14b are connected in parallel.
Note that the number of the use side units 14 is not limited to two, and may also be one, three, or more.
The compressor 4 suctions and compresses refrigerant to a high temperature and high pressure state, and is made up of a scroll compressor, a vane compressor, or other similar compressor, for example. The flow channel switch 12 switches a heating flow channel and a cooling flow channel in response to the switching of the operating mode between cooling operation and heating operation, and is made up of a four-way valve, for example. During heating operation, the flow channel switch 12 connects the discharge side of the compressor 4 to the use side heat exchangers 16, and also connects the heat source side heat exchangers 2 to the suction side of the compressor 4 (or the accumulator 5 in cases in which the accumulator 5 is provided). On the other hand, during cooling operation, the flow channel switch 12 connects the discharge side of the compressor 4 to the heat source side heat exchangers 2, and also connects the use side heat exchangers 16 to the suction side of the compressor 4 (or the accumulator 5 in cases in which the accumulator 5 is provided). Note that although the case of using a four-way valve as the flow channel switch 12 is illustrated as an example, the configuration is not limited to this example, and a combination of multiple two-way valves or other components may also be configured, for example. Additionally, in the case of configuring the air conditioning device 10 as a device dedicated to heating operation, it is not particularly necessary to provide the flow channel switch 12.
The heat source side heat exchangers 2 exchange heat between refrigerant and outdoor air (air from the outdoors), and have a shape bent into a backwards C-shape as viewed from the top of the housing 11 (in other words, a U-shape), for example. As described above, the air conditioning device 10 according to Embodiment 1 includes two heat source side heat exchangers 2 (the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b). The lower heat source side heat exchanger 2b is disposed in the lower part of the housing 11. The upper heat source side heat exchanger 2a is disposed in the upper part of the housing 11, or in other words, above the lower heat source side heat exchanger 2b. Also, in the housing 11, an air inlet 1a is formed on the side face opposite the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. The upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b have disconnected heat transfer fins.
Specifically, the heat source side heat exchangers 2 (each of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b) are configured as in
Also, as illustrated in
Specifically, each of the heat transfer pipes 40 of the upper heat source side heat exchanger 2a is connected to an upper confluent pipe 8a and a header-type upper distributor 7a. The upper confluent pipe 8a serves as a refrigerant outlet when the upper heat source side heat exchanger 2a operates as an evaporator (that is, during heating operation), and is connected to the flow channel switch 12. The upper distributor 7a serves as a refrigerant inlet when the upper heat source side heat exchanger 2a operates as an evaporator (that is, during heating operation), and includes a header, and branch pipes each connected from the header to a corresponding one of the heat transfer pipes 40 of the upper heat source side heat exchanger 2a. Additionally, during heating operation, refrigerant flowing into the upper distributor 7a is distributed from each of the branch pipes to the corresponding one of the heat transfer pipes 40 of the upper heat source side heat exchanger 2a, and flows out from the upper confluent pipe 8a.
Meanwhile, each of the heat transfer pipes 40 of the lower heat source side heat exchanger 2b is connected to a lower confluent pipe 8b and a header-type lower distributor 7b. The lower confluent pipe 8b serves as a refrigerant outlet when the lower heat source side heat exchanger 2b operates as an evaporator (that is, during heating operation), and is connected to the flow channel switch 12. The lower distributor 7b serves as a refrigerant inlet when the lower heat source side heat exchanger 2b operates as an evaporator (that is, during heating operation), and includes a header, and branch pipes each connected from the header to a corresponding one of the heat transfer pipes 40 of the lower heat source side heat exchanger 2b. Additionally, during heating operation, refrigerant flowing into the lower distributor 7b is distributed from each of the branch pipes to the corresponding one of the heat transfer pipes 40 of the lower heat source side heat exchanger 2b, and flows out from the lower confluent pipe 8b.
The fan 3 sends air to the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. An air outlet 1b is formed in the top face of the housing 11, and the fan 3 is provided in the air outlet 1b (in other words, in the top face of the housing 11). In other words, the fan 3 is provided such that an angle is formed between the air current discharged from the air outlet 1b and the air current flowing through the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. Note that the fan 3 also keeps the compressor 4, the accumulator 5, and the flow channel switch 12 from interfering with the air current inside the housing 11. As a result, air suctioned into the housing 11 from the air inlet 1a turns inside the housing 11, and is discharged in a roughly vertical direction from the air outlet 1b formed in the top face of the housing 11.
The expansion devices 15 (first expansion device 15a and second expansion device 15b) are each provided between a corresponding one of the use side heat exchangers 16 and the branch circuit 9, and adjust the state of refrigerant by adjusting the flow rate. The expansion devices 15 are each made up of an expansion device, typically a linear electronic expansion valve (LEV), for example, or a device such as an opening and closing valve that switches on and off the flow of refrigerant by opening and closing. The accumulator 5 is provided on the suction side of the compressor 4, and accumulates refrigerant. Additionally, the compressor 4 is configured to suction and compress the gas-phase refrigerant from among the refrigerant accumulated in the accumulator 5. Note that in a case in which the air conditioning device 10 runs only when a configuration is ensured that liquid backflow into the compressor 4 is controlled to be prevented, it is not particularly necessary to provide the accumulator 5.
As described above, the branch circuit 9 distributes refrigerant having a gas-liquid mixture ratio corresponding to the heat load to each of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. Specifically, as described later, the heat load on the upper heat source side heat exchanger 2a is greater than the heat load on the lower heat source side heat exchanger 2b. For this reason, the branch circuit 9 is configured to supply the upper heat source side heat exchanger 2a with refrigerant of low quality compared to the refrigerant supplied to the lower heat source side heat exchanger 2b.
The branch circuit 9 according to Embodiment 1 is made up of a gas-liquid separator 6, a main flow pipe 20, a first branch pipe 21a, and a second branch pipe 21b. The gas-liquid separator 6 is provided between the expansion devices 15 and the heat source side heat exchangers 2, and separates two-phase gas-liquid refrigerant flowing out from the expansion devices 15 during heating operation into gas-phase refrigerant and liquid-phase refrigerant. One end of the main flow pipe 20 is connected to the bottom part of the gas-liquid separator 6, for example, and the main flow pipe 20 supplies liquid-phase refrigerant or two-phase gas-liquid refrigerant to the downstream side during heating operation. One end of the first branch pipe 21a is connected to the main flow pipe 20, while the other end is connected to the upper distributor 7a of the upper heat source side heat exchanger 2a. In Embodiment 1, the main flow pipe 20 includes a vertical pipe part 20a disposed in the vertical direction. Additionally, one end of the first branch pipe 21a is connected to the lower end of the vertical pipe part 20a, for example. One end of the second branch pipe 21b is connected to the main flow pipe 20, while the other end is connected to the lower distributor 7b of the lower heat source side heat exchanger 2b. In Embodiment 1, one end of the second branch pipe 21b is connected to the first branch pipe 21a at a position farther upstream in the refrigerant flow direction than the connection position between the vertical pipe part 20a and the first branch pipe 21a. As illustrated in
During heating operation, liquid-phase refrigerant or two-phase gas-liquid refrigerant flowing into the main flow pipe 20 from the gas-liquid separator 6 flows from the upper part to the lower part inside the vertical pipe part 20a. Subsequently, this refrigerant is distributed at the connection site between the second branch pipe 21b and the vertical pipe part 20a of the main flow pipe 20, and one portion of the refrigerant passes through the second branch pipe 21b to flow into the lower distributor 7b of the lower heat source side heat exchanger 2b. Meanwhile, the remaining portion of the refrigerant passes through the first branch pipe 21a to flow into the upper distributor 7a of the upper heat source side heat exchanger 2a. On the other hand, during cooling operation, liquid-phase refrigerant flowing out from the upper distributor 7a passes through the first branch pipe 21a and the main flow pipe 20 to flow into the gas-liquid separator 6. Also, liquid-phase refrigerant flowing out from the lower distributor 7b passes through the second branch pipe 21b and the main flow pipe 20 to flow into the gas-liquid separator 6.
Also, the air conditioning device 10 according to Embodiment 1 is provided with a gas-phase refrigerant outflow pipe 23 through which gas-phase refrigerant flows out from the gas-liquid separator 6, and a flow rate control device 13 provided in the gas-phase refrigerant outflow pipe 23. One end of the gas-phase refrigerant outflow pipe 23 is connected to the upper part of the gas-liquid separator 6, for example. Also, the other end of the gas-phase refrigerant outflow pipe 23 is connected to a pipe 42 that connects the heat source side heat exchangers 2 and the flow channel switch 12. In other words, the other end of the gas-phase refrigerant outflow pipe 23 is connected to the pipe 42 that connects the heat source side heat exchangers 2 to the suction side of the compressor 4 during heating operation. The flow rate control device 13 adjusts the flow rate of gas-phase refrigerant from the gas-liquid separator 6, and is made up of an expansion device, typically a linear electronic expansion valve (LEV), for example, or a device such as an opening and closing valve that switches on and off the flow of refrigerant by opening and closing. Note that in Embodiment 1, a linear electronic expansion valve is used as the flow rate control device 13.
Herein, the pipe 42 corresponds to a suction pipe of the present invention. Note that the gas-phase refrigerant outflow pipe 23 and the flow rate control device 13 are not essential components. Even without these components, refrigerant having a gas-liquid mixture ratio corresponding to the heat load can be distributed to each of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. However, by providing the gas-phase refrigerant outflow pipe 23 and the flow rate control device 13, the heat exchanging performance of the heat source side heat exchangers 2 can be improved further. An example of a control method of the flow rate control device 13 will be described later in Embodiment 5.
Next, exemplary operation of the air conditioning device 10 in the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators (heating operation) will be described with reference to
First, refrigerant becomes compressed gas-phase refrigerant in the compressor 4, and flows out from the compressor 4, through the flow channel switch 12, and to the first use side heat exchanger 16a and the second use side heat exchanger 16b. Subsequently, the gas-phase refrigerant rejects heat in the first use side heat exchanger 16a and the second use side heat exchanger 16b to condense from the gas phase to the liquid phase, and the condensed refrigerant is decompressed in the first expansion device 15a and the second expansion device 15b to enter a two-phase gas-liquid state. Subsequently, refrigerant in the two-phase gas-liquid state flows into the gas-liquid separator 6, and gas-phase refrigerant passes through the flow rate control device 13 to flow into the flow channel switch 12, while the other two-phase gas-liquid or liquid-phase refrigerant flows into the main flow pipe 20. The two-phase gas-liquid or liquid-phase refrigerant flowing into the main flow pipe 20 is distributed to the upper distributor 7a and the lower distributor 7b via the first branch pipe 21a and the second branch pipe 21b. The two-phase gas-liquid or liquid-phase refrigerant flowing into each of the upper distributor 7a and the lower distributor 7b is distributed into the multiple heat transfer pipes 40, and evaporates by receiving heat from air sent by the fan 3. With this operation, the ratio of gas in the two-phase gas-liquid state rises in the refrigerant flowing inside the heat transfer pipes 40 of each of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. Subsequently, refrigerant flowing out from each of the heat transfer pipes 40 passes through the upper confluent pipe 8a and the lower confluent pipe 8b, converges with the flow from the flow rate control device 13, and passes through the flow channel switch 12 to flow to the accumulator 5. Subsequently, refrigerant inside the accumulator 5 is suctioned into the compressor 4.
The refrigeration cycle during heating operation described above runs from point AA to point AB, point AC, point AF, point AE, and point AD. Point AB indicates superheated gas at the discharge part of the compressor 4. Refrigerant rejects heat in the first use side heat exchanger 16a and the second use side heat exchanger 16b, thus becoming the subcooled liquid of point AC at the outlets of the first use side heat exchanger 16a and the second use side heat exchanger 16b. Subsequently, refrigerant is decompressed by passing through the first expansion device 15a and the second expansion device 15b, and enters a two-phase gas-liquid state with a quality of approximately 0.2 at point AF. This refrigerant in the two-phase gas-liquid state flows into the gas-liquid separator 6 and is separated into gas and liquid. While the gas-phase refrigerant passes through the flow rate control device 13 to flow into the accumulator 5 at point AA, the two-phase gas-liquid or liquid-phase refrigerant flows into the main flow pipe 20. The two-phase gas-liquid or liquid-phase refrigerant flowing into the main flow pipe 20 is distributed to the upper distributor 7a and the lower distributor 7b via the first branch pipe 21a and the second branch pipe 21b. At this time, two-phase gas-liquid refrigerant at point AD having a relatively low quality flows into the upper distributor 7a, while two-phase gas-liquid refrigerant at point AE having a relatively high quality flows into the lower distributor 7b. Subsequently, refrigerant evaporates in the heat transfer pipes 40 of each of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b, and reaches the state point at point AA. Note that the branching of refrigerant of different quality in the main flow pipe 20, the first branch pipe 21a, and the second branch pipe 21b will be described later.
Herein, in the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, refrigerant in a two-phase gas-liquid state flows into the upper distributor 7a and the lower distributor 7b. Two-phase gas-liquid refrigerant is a mixture of gas and liquid at different densities, and the refrigerant in each phase flows while maintaining an equilibrium of kinetic energy that is dependent on the flow velocity, and potential energy that is determined by gravity. To raise the heat exchanging efficiency of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b, it is desirable for liquid-phase refrigerant with low enthalpy to be distributed from the upper distributor 7a and the lower distributor 7b into each of the heat transfer pipes 40 corresponding to the heat load.
In the heat source side unit 1 of the air conditioning device 10, the distance from the upper heat source side heat exchanger 2a to the fan 3 is different from the distance from the lower heat source side heat exchanger 2b to the fan 3. For this reason, the flow rate of air flowing into the upper heat source side heat exchanger 2a is also different from the flow rate of air flowing into the lower heat source side heat exchanger 2b. In other words, the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b have different heat loads. Specifically, the inflow of air to the upper heat source side heat exchanger 2a close to the fan 3 is relatively greater than that of the lower heat source side heat exchanger 2b, and consequently, the heat load of the upper heat source side heat exchanger 2a is greater than that of the lower heat source side heat exchanger 2b.
Note that as a configuration other than the above by which the heat load of the upper heat source side heat exchanger 2a, for example, the number of heat transfer fins 41 of the upper heat source side heat exchanger 2a is provided more densely than the lower heat source side heat exchanger 2b, and the heat transfer surface area of the upper heat source side heat exchanger 2a becomes relatively greater than that of the lower heat source side heat exchanger 2b in some cases. As another example, the shape of the heat transfer fins 41 of the upper heat source side heat exchanger 2a is different from that of the lower heat source side heat exchanger 2b, and the heat transfer efficiency determined by the shape of the heat transfer fins 41 is greater than that of the lower heat source side heat exchanger 2b in some cases.
To improve the heat exchanger efficiency during evaporation, which is important as a function of the air conditioning device 10, it is desirable to distribute, to each of the heat source side heat exchangers 2, liquid-phase refrigerant corresponding to the ratio of the heat loads. Consequently, it is necessary to cause more liquid-phase refrigerant with a large amount of latent heat to flow into the upper heat source side heat exchanger 2a compared to the lower heat source side heat exchanger 2b. As described above, the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b are provided with the upper distributor 7a and the lower distributor 7b, respectively, upstream of the heat transfer pipes 40. Additionally, refrigerant is distributed to the upper distributor 7a and the lower distributor 7b via the main flow pipe 20, the first branch pipe 21a, and the second branch pipe 21b.
In the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, it is necessary to cause more liquid-phase refrigerant with a large amount of latent heat to flow into the upper heat source side heat exchanger 2a compared to the lower heat source side heat exchanger 2b. Consequently, it is necessary to cause more liquid-phase refrigerant to flow into the upper distributor 7a compared to the lower distributor 7b.
In the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, inside the main flow pipe 20, two-phase gas-liquid refrigerant flows from the upper part in a vertically downward direction. At this time, as illustrated in
From these properties, the flow rate of liquid-phase refrigerant that flows into the second branch pipe 21b is relatively lower than that of the outlet of the main flow pipe 20, or in other words, the flow rate of liquid-phase refrigerant that flows into the first branch pipe 21a is relatively higher. Consequently, by connecting the lower distributor 7b to the second branch pipe 21b, and connecting the upper distributor 7a to the first branch pipe 21a connected at a position below the lower distributor 7b in the main flow pipe 20, relatively more liquid-phase refrigerant can be made to flow into the upper heat source side heat exchanger 2a having a large heat load. In other words, the upper heat source side heat exchanger 2a having a large heat load can be supplied with refrigerant of low quality compared to the refrigerant supplied to the lower heat source side heat exchanger 2b.
Note that the gas-liquid mixture ratio of the refrigerant flowing into the second branch pipe 21b can be adjusted corresponding to how far the leading end of the second branch pipe 21b projects into the main flow pipe 20. More specifically, as the leading end (that is, the opening) of the second branch pipe 21b is disposed closer to the pipe axis of the main flow pipe 20, gas-phase refrigerant is more likely to flow and liquid-phase refrigerant is less likely to flow into the second branch pipe 21b.
As illustrated in
According to Embodiment 1 above, in the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, by using the branch circuit 9 to cause relatively more liquid-phase refrigerant to flow into the upper heat source side heat exchanger 2a having a larger heat load, the heat exchanging performance (heat exchanging efficiency) of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b can be increased, and the system performance of the air conditioning device 10 as a whole can be improved.
Note that the connection configuration of the main flow pipe 20 and the second branch pipe 21b illustrated in Embodiment 1 above is merely one example. The upper heat source side heat exchanger 2a having a large heat load is only required to be supplied with refrigerant of low quality compared to the refrigerant supplied to the lower heat source side heat exchanger 2b. As long as this condition is satisfied, the installation attitude of the main flow pipe 20 and the second branch pipe 21b, the connection angle of the second branch pipe 21b to the main flow pipe 20, and the cross-sectional shape of the main flow pipe 20 and the second branch pipe 21b are arbitrary.
The branch circuit that causes relatively more liquid-phase refrigerant to flow into the upper heat source side heat exchanger 2a having a large heat load is not limited to that illustrated in Embodiment 1. The second branch pipe 21b is only required to have an end connected somewhere between the expansion devices 15 and the connection site between the main flow pipe 20 and the first branch pipe 21a. For example, the branch circuit may also be configured as follows. Note that in Embodiment 2, parts having the same configuration as Embodiment 1 are denoted with the same reference signs, and description of such parts will be reduced or omitted.
The heat source side heat exchangers 102 are provided with non-header-type distributors 107 instead of the header-type distributors 7 illustrated in Embodiment 1. More specifically, the air conditioning device 110 according to Embodiment 2 is provided with two heat source side heat exchangers 102 (an upper heat source side heat exchanger 102a and a lower heat source side heat exchanger 102b), similarly to Embodiment 1. Additionally, each of the heat transfer pipes 40 of the upper heat source side heat exchanger 102a is connected to an upper distributor 107a, while each of the heat transfer pipes 40 of the lower heat source side heat exchanger 102b is connected to a lower distributor 107b. Also, similarly to Embodiment 1, the heat load on the upper heat source side heat exchanger 102a is greater than the heat load on the lower heat source side heat exchanger 102b.
Note that the distributors 107 are merely one example. The heat source side heat exchangers 102 may also use the header-type distributors 7 illustrated in Embodiment 1. Also, the non-header-type distributors 107 obviously may also be used in the heat source side heat exchangers according to Embodiment 1 and Embodiments 3 to 8 described below.
A branch circuit 109 according to Embodiment 2 is provided with a gas-liquid separator 6, a main flow pipe 20, a first branch pipe 21a, and a second branch pipe 21b, similarly to the branch circuit 9 illustrated in Embodiment 1. One end of the first branch pipe 21a is connected to the main flow pipe 20, while the other end is connected to the upper distributor 107a of the upper heat source side heat exchanger 102a. Also, one end of the second branch pipe 21b is connected at a position upstream of the gas-liquid separator 6 during heating operation, while the other end is connected to the lower distributor 107b of the lower heat source side heat exchanger 102b. Additionally, the second branch pipe 21b is connected to an inflow pipe 22 that connects the expansion devices 15 and the gas-liquid separator 6. The connection site between the inflow pipe 22 and the second branch pipe 21b forms a Y-junction, for example. At the connection site between the inflow pipe 22 and the second branch pipe 21b, liquid-phase refrigerant is branched in substantially equal quantities. Consequently, during heating operation in which the upper heat source side heat exchanger 102a and the lower heat source side heat exchanger 102b operate as evaporators, refrigerant that has passed through the gas-liquid separator 6 and has been reduced in quality flows into the upper distributor 107a, whereas refrigerant of relatively higher quality flows into the lower distributor 107b.
Also in Embodiment 2 above, in the case in which the upper heat source side heat exchanger 102a and the lower heat source side heat exchanger 102b operate as evaporators, by using the branch circuit 109 to cause relatively less liquid-phase refrigerant to flow into the lower heat source side heat exchanger 102b having a smaller heat load, the heat exchanging performance (heat exchanging efficiency) of the upper heat source side heat exchanger 102a and the lower heat source side heat exchanger 102b can be increased, and the system performance of the air conditioning device 110 as a whole can be improved.
As described above, the second branch pipe 21b is only required to have the end connected somewhere between the expansion devices 15 and the connection site between the main flow pipe 20 and the first branch pipe 21a. For this reason, the branch circuit may also be configured as follows, for example. Note that in Embodiment 3, parts having the same configuration as Embodiment 1 or Embodiment 2 are denoted with the same reference signs. Also, items not described in Embodiment 3 are similar to those of Embodiment 1 or Embodiment 2.
An air conditioning device 210 according to Embodiment 3 differs from the air conditioning device 10 according to Embodiment 1 in the configuration of the branch circuit 209.
In the gas-liquid separator 6 according to Embodiment 3, the inflow pipe 22 that connects the expansion devices 15 and the gas-liquid separator 6 is connected approximately horizontally, for example, in the central part of a side wall of the gas-liquid separator 6, for example. Also, the gas-phase refrigerant outflow pipe 23 that causes gas-phase refrigerant to flow out from the gas-liquid separator 6 is connected to the top part of the gas-liquid separator 6, for example. Also, the main flow pipe 20 is connected to the bottom part of the gas-liquid separator 6, for example. Additionally, in Embodiment 3, the second branch pipe 21b is also connected to the bottom part of the gas-liquid separator 6, for example. The ends (that is, the openings) of the main flow pipe 20 and the second branch pipe 21b project inward into the gas-liquid separator 6. In other words, the main flow pipe 20 and the second branch pipe 21b open inside the gas-liquid separator 6. Additionally, the main flow pipe 20 opens at a position below the second branch pipe 21b.
In the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, two-phase gas-liquid refrigerant flows into the gas-liquid separator 6 from the inflow pipe 22. Subsequently, inside the gas-liquid separator 6, the balance of gravity and inertial force causes the refrigerant to separate into liquid-phase refrigerant (“A” in
Also in Embodiment 3 above, in the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, by causing relatively more liquid-phase refrigerant in the gas-liquid separator 6 to flow into the upper heat source side heat exchanger 2a having a larger heat load, the heat exchanging performance (heat exchanging efficiency) of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b can be increased, and the system performance of the air conditioning device 210 as a whole can be improved.
As described above, the second branch pipe 21b is only required to have the end connected somewhere between the expansion devices 15 and the connection site between the main flow pipe 20 and the first branch pipe 21a. For this reason, the branch circuit may also be configured as follows, for example. Note that in Embodiment 4, parts having the same configuration as any of Embodiment 1 to Embodiment 3 are denoted with the same reference signs. Also, items not described in Embodiment 4 are similar to those of any of Embodiment 1 to Embodiment 3.
An air conditioning device 310 according to Embodiment 4 differs from the air conditioning device 10 according to Embodiment 1 in the configuration of the branch circuit 309.
The main flow pipe 20 of the branch circuit 309 includes a horizontal pipe part 27 disposed in the horizontal direction, in which the opening on the end on the side not connected to the gas-liquid separator 6 is blocked. Additionally, the first branch pipe 21a connected to the upper heat source side heat exchanger 2a having a large heat load is connected to the horizontal pipe part 27 nearly vertically, for example. Also, the second branch pipe 21b connected to the lower heat source side heat exchanger 2b having a small heat load is connected to the horizontal pipe part 27 nearly vertically, for example, at a position farther upstream in the refrigerant flow direction during heating operation than the connection position between the horizontal pipe part 27 and the first branch pipe 21a.
In the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, refrigerant in a two-phase gas-liquid state flows into the horizontal pipe part 27 from the direction of the solid-white arrow illustrated in
Also in Embodiment 4 above, in the case in which the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b operate as evaporators, by causing relatively more liquid-phase refrigerant in the horizontal pipe part 27 to flow into the upper heat source side heat exchanger 2a having a larger heat load, the heat exchanging performance (heat exchanging efficiency) of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b can be increased, and the system performance of the air conditioning device 310 as a whole can be improved.
The flow rate control device 13 illustrated in Embodiment 1 to Embodiment 4 is controlled as follows, for example. Note that in Embodiment 5, parts having the same configuration as any of Embodiment 1 to Embodiment 4 are denoted with the same reference signs. Also, items not described in Embodiment 5 are similar to those of any of Embodiment 1 to Embodiment 4. Also, in Embodiment 5, an example of a control method of the flow rate control device 13 is described by taking the example of the refrigerant circuit of the air conditioning device illustrated in Embodiment 1.
In the case of controlling the flow rate control device 13, for example, an inlet temperature detection device or detector 31, an outlet temperature detection device or detector 32, a confluent temperature detection device or detector 33, a flow rate control device control unit or controller 35, and a calculation unit or calculation controller 35a are provided in the refrigerant circuit of an air conditioning device 410.
The inlet temperature detection device 31, which is a temperature sensor, such as a thermistor, is provided on the second branch pipe 21b, and measures the refrigerant temperature at this position. The outlet temperature detection device 32, which is a temperature sensor, such as a thermistor, is provided to the pipe 42 that connects the heat source side heat exchangers 2 and the flow channel switch 12, and measures the refrigerant temperature at this position. More specifically, the outlet temperature detection device 32 is provided at a position farther upstream in the refrigerant flow direction during heating operation than the connection site between the pipe 42 and the gas-phase refrigerant outflow pipe 23. The confluent temperature detection device 33, which is a temperature sensor, such as a thermistor, is provided to the pipe 42 that connects the heat source side heat exchangers 2 and the flow channel switch 12, and measures the refrigerant temperature at this position. More specifically, the confluent temperature detection device 33 is provided at a position farther downstream in the refrigerant flow direction during heating operation than the connection site between the pipe 42 and the gas-phase refrigerant outflow pipe 23.
The calculation unit 35a is made up of a microcomputer or other components, for example, and receives output signals (detection values) from the inlet temperature detection device 31, the outlet temperature detection device 32, and the confluent temperature detection device 33. Subsequently, the calculation unit 35a subtracts the detection value of the inlet temperature detection device 31 from the detection value of the outlet temperature detection device 32 to compute the degree of heat exchanger superheat. Also, the calculation unit 35a subtracts the detection value of the inlet temperature detection device 31 from the detection value of the confluent temperature detection device 33 to compute the degree of confluent superheat. The flow rate control device control unit 35 is made up of a microcomputer or other components, for example. Additionally, the flow rate control device control unit 35 transmits a control signal to the flow rate control device 13 on the basis of the degree of heat exchanger superheat and the degree of confluent superheat computed by the calculation unit 35a, and controls the opening degree of the flow rate control device 13. Control of the opening degree of the flow rate control device 13 is conducted on a certain time interval, for example.
Specifically, the flow rate control device control unit 35 controls the opening degree of the flow rate control device 13 as illustrated in
When the degree of heat exchanger superheat is greater than 0 and the degree of confluent superheat is also greater than 0, the heat source side heat exchangers 2 are in a superheated state, and also in a state in which liquid backflow in the gas-liquid separator 6 has not occurred. For this reason, by increasing the flow rate of gas-phase refrigerant flowing out from the gas-liquid separator 6 to the flow channel switch 12, further heat exchange in the heat source side heat exchangers 2 is possible. Consequently, the flow rate control device control unit 35 increases the opening degree of the flow rate control device 13, and increases the flow rate of gas-phase refrigerant flowing out from the gas-liquid separator 6 to the flow channel switch 12.
When the degree of heat exchanger superheat is greater than 0 and the degree of confluent superheat is less than 0, the heat source side heat exchangers 2 are in a superheated state, but also in a state in which liquid backflow in the gas-liquid separator 6 has occurred. In this state, liquid-phase refrigerant of a high flow rate has flowed into the gas-phase refrigerant flowing out from the gas-liquid separator 6 to the flow channel switch 12, the refrigerant of an amount present inside the refrigerant circuit has accumulated in the accumulator 5, and the heat loads of the heat source side heat exchangers 2 have decreased. To solve this problem, the flow rate control device control unit 35 decreases the opening degree of the flow rate control device 13 to decrease the flow rate of gas-phase refrigerant flowing out from the gas-liquid separator 6 to the flow channel switch 12, prevent liquid backflow in the gas-liquid separator 6, and resolve the accumulation of refrigerant in the accumulator 5. With this operation, the superheated state in the heat source side heat exchangers 2 is resolved.
When the degree of heat exchanger superheat is less than 0, the flow rate of refrigerant circulating through the refrigerant circuit is excessive, and in addition, the superheated state of the heat source side heat exchangers 2 cannot be estimated from the temperatures. For this reason, the flow rate control device control unit 35 increases the opening degree of the flow rate control device 13. Consequently, the flow rate of refrigerant circulating through the refrigerant circuit decreases, and the outlets of the heat source side heat exchangers 2 enter a superheated state.
According to Embodiment 5 above, an appropriate flow rate of refrigerant can be made to circulate through the refrigerant circuit, and thus the heat exchanging performance (heat exchanging efficiency) of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b can be increased further, and the system performance of the air conditioning device 410 as a whole can be improved further.
A flow rate control device 30 that adjusts the flow rate of refrigerant flowing through the second branch pipe 21b may also be provided in the second branch pipe 21b of the refrigerant circuit of the air conditioning device illustrated in Embodiment 1 to Embodiment 5. Note that in Embodiment 6, parts having the same configuration as any of Embodiment 1 to Embodiment 5 are denoted with the same reference signs. Also, items not described in Embodiment 6 are similar to those of any of Embodiment 1 to Embodiment 5. Also, in Embodiment 6, an example of providing the flow rate control device 30 in the air conditioning device illustrated in Embodiment 5 is described.
An air conditioning device 510 according to Embodiment 6 is provided with a flow rate control device 30 and a second flow rate control device control unit 34, in addition to the configuration of the air conditioning device 410 illustrated in Embodiment 5. The flow rate control device 30 adjusts the flow rate of refrigerant flowing through the second branch pipe 21b, or in other words, the flow rate of refrigerant flowing into the lower heat source side heat exchanger 2b. In the case in which the inlet temperature detection device 31 is provided to the second branch pipe 21b, to enable the inlet temperature detection device 31 to measure the temperature of refrigerant flowing into the lower heat source side heat exchanger 2b during heating operation, the flow rate control device 30 is provided farther upstream in the refrigerant flow direction during heating operation than the inlet temperature detection device 31. The flow rate control device 30 is an expansion device, typically a linear electronic expansion valve (LEV), for example. The second flow rate control device control unit 34 is made up of a microcomputer or other components, for example, and transmits a control signal to the flow rate control device 30 to control the opening degree of the flow rate control device 30.
According to Embodiment 6 above, it is possible to adjust the flow rate of refrigerant flowing into the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b, in addition to the gas-liquid mixture ratio of refrigerant flowing into the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b. For this reason, the heat exchanging performance (heat exchanging efficiency) of the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b can be increased further, and the system performance of the air conditioning device 510 as a whole can be improved further.
The number of heat source side heat exchangers that can be connected in parallel to a branch circuit of the present invention are not limited to two. Hereinafter, an example of connecting four heat source side heat exchangers in parallel to a branch circuit will be described. Note that in Embodiment 7, parts having the same configuration as any of Embodiment 1 to Embodiment 6 are denoted with the same reference signs. Also, items not described in Embodiment 7 are similar to those of any of Embodiment 1 to Embodiment 6. Also, in Embodiment 7, an example of using the branch circuit illustrated in Embodiment 4 is described.
An air conditioning device 610 according to Embodiment 7 is provided with four heat source side heat exchangers. In addition, the air conditioning device 610 is provided with two heat source side units (a first heat source side unit 501A and a second heat source side unit 501B). The first heat source side unit 501A and the second heat source side unit 501B each house two heat source side heat exchangers.
The housing of the first heat source side unit 501A has the same shape as the housing 11 illustrated in Embodiment 1, and a first fan 503a is provided in an air outlet formed in the top face. Also, in the housing of the first heat source side unit 501A, the two heat source side heat exchangers are arranged in the vertical direction. These heat source side heat exchangers have the same shape as the heat source side heat exchangers 2 illustrated in Embodiment 1. In Embodiment 7, the heat source side heat exchanger disposed on the upper side is referred to as the first upper heat source side heat exchanger 502a, while the heat source side heat exchanger disposed on the lower side is referred to as the first lower heat source side heat exchanger 502b. The first upper heat source side heat exchanger 502a is provided with a first upper distributor 507a with the same configuration as the distributors 7 illustrated in Embodiment 1, and a first upper confluent pipe 508a with the same configuration as the confluent pipes 8 illustrated in Embodiment 1. A branch pipe 36 is connected to the first upper distributor 507a. Also, the first lower heat source side heat exchanger 502b is provided with a first lower distributor 507b with the same configuration as the distributors 7 illustrated in Embodiment 1, and a first lower confluent pipe 508b with the same configuration as the confluent pipes 8 illustrated in Embodiment 1. A branch pipe 38 is connected to the first lower distributor 507b. In other words, the first upper heat source side heat exchanger 502a is configured to have the heat load greater than the heat load on the first lower heat source side heat exchanger 502b.
Similarly, the housing of the second heat source side unit 501B has the same shape as the housing 11 illustrated in Embodiment 1, and a second fan 503b is provided in an air outlet formed in the top face. Also, in the housing of the second heat source side unit 501B, the two heat source side heat exchangers are arranged in the vertical direction. These heat source side heat exchangers have the same shape as the heat source side heat exchangers 2 illustrated in Embodiment 1. In Embodiment 7, the heat source side heat exchanger disposed on the upper side is referred to as the second upper heat source side heat exchanger 502c, while the heat source side heat exchanger disposed on the lower side is referred to as the second lower heat source side heat exchanger 502d. The second upper heat source side heat exchanger 502c is provided with a second upper distributor 507c with the same configuration as the distributors 7 illustrated in Embodiment 1, and a second upper confluent pipe 508c with the same configuration as the confluent pipes 8 illustrated in Embodiment 1. A branch pipe 37 is connected to the second upper distributor 507c. Also, the second lower heat source side heat exchanger 502d is provided with a second lower distributor 507d with the same configuration as the distributors 7 illustrated in Embodiment 1, and a second lower confluent pipe 508d with the same configuration as the confluent pipes 8 illustrated in Embodiment 1. A branch pipe 39 is connected to the second lower distributor 507d. In other words, the second upper heat source side heat exchanger 502c is configured to have the heat load greater than the heat load on the second lower heat source side heat exchanger 502d.
Also, in Embodiment 7, the first upper heat source side heat exchanger 502a is configured to have the heat load greater than the heat load on the second upper heat source side heat exchanger 502c, the second upper heat source side heat exchanger 502c is configured to have the heat load greater than the heat load on the first lower heat source side heat exchanger 502b, and the first lower heat source side heat exchanger 502b is configured to have the heat lead greater than the heat load on the second lower heat source side heat exchanger 502d. In other words, the magnitudes of the heat loads are such that the first upper heat source side heat exchanger 502a>the second upper heat source side heat exchanger 502c>the first lower heat source side heat exchanger 502b>the second lower heat source side heat exchanger 502d.
As illustrated in
According to Embodiment 7 above, in the case in which the first upper heat source side heat exchanger 502a, the first lower heat source side heat exchanger 502b, the second upper heat source side heat exchanger 502c, and the second lower heat source side heat exchanger 502d operate as evaporators, in the horizontal pipe part 27, two-phase gas-liquid refrigerant of lower quality flows into the heat source side heat exchanger with a greater heat load, and thus the heat exchanging performance (heat exchanging efficiency) of the first upper heat source side heat exchanger 502a, the first lower heat source side heat exchanger 502b, the second upper heat source side heat exchanger 502c, and the second lower heat source side heat exchanger 502d can be increased, and the system performance of the air conditioning device 610 as a whole can be improved.
Embodiment 1 to Embodiment 7 above envision an air conditioning device provided with a heat source side unit in which a fan is disposed in the top face of the housing. However, the present invention is not limited to the configuration, and the present invention can also be implemented in an air conditioning device provided with a heat source side unit having some other configuration. Hereinafter, an example of such an air conditioning device will be described. Note that in Embodiment 8, parts having the same configuration as any of Embodiment 1 to Embodiment 7 are denoted with the same reference signs. Also, items not described in Embodiment 8 are similar to those of any of Embodiment 1 to Embodiment 7.
A heat source side unit 601 of the air conditioning device 710 according to Embodiment 8 is provided with a housing 611 in which an air inlet 601a and air outlets 601b are formed in a side face part. Inside the housing 611, the upper heat source side heat exchanger 2a and the lower heat source side heat exchanger 2b are arranged in the vertical direction, facing the air inlet 601a. Note that these heat source side heat exchangers may also be arranged in the horizontal direction.
In addition, inside the housing 611, a first fan 603a and a second fan 603b are each provided to a corresponding one of the air outlets 601b. Additionally, the first fan 603a is disposed to face the upper heat source side heat exchanger 2a. Meanwhile, the second fan 603b is disposed to face the lower heat source side heat exchanger 2b. In other words, refrigerant flowing through the upper heat source side heat exchanger 2a exchanges heat with air supplied by the first fan 603a, while refrigerant flowing through the lower heat source side heat exchanger 2b exchanges heat with air supplied by the second fan 603b.
In the air conditioning device 710 configured as described above, in the case in which the flow rate of circulating refrigerant becomes low, such as during low-performance operation, it is favorable to supply more liquid-phase refrigerant to one of the heat source side heat exchangers, and increase the rotation frequency of the fan corresponding to that heat source side heat exchanger over the other. This operation is to make uniform the distribution of refrigerant to each of the heat transfer pipes of the heat source side heat exchangers. At this time, the rotation frequency of the other fan, or in other words the power consumption, can be lowered, thus leading to power savings overall.
Herein, as described above, the refrigerant circuit of the air conditioning device 710 according to Embodiment 8 (the refrigerant circuit illustrated in any of Embodiment 1 to Embodiment 7) is able to supply the upper heat source side heat exchanger 2a with refrigerant of lower quality than the refrigerant supplied to the lower heat source side heat exchanger 2b. In other words, more liquid-phase refrigerant can be supplied to the upper heat source side heat exchanger 2a than to the lower heat source side heat exchanger 2b. For this reason, in the case in which the flow rate of circulating refrigerant becomes low, such as during low-performance operation, the air conditioning device 710 according to Embodiment 8 is able to achieve power savings in the air conditioning device 710 by increasing the rotation frequency of the first fan 603a that supplies air to the upper heat source side heat exchanger 2a, while lowering the rotation frequency of the second fan 603b.
1, 601 heat source side unit 501A first heat source side unit 501B second heat source side unit 1a, 601a air inlet 1b, 601b air outlet 2, 102 heat source side heat exchanger 2a, 102a upper heat source side heat exchanger 2b, 102b lower heat source side heat exchanger 502a first upper heat source side heat exchanger 502b first lower heat source side heat exchanger 502c second upper heat source side heat exchanger 502d second lower heat source side heat exchanger 3 fan 503a, 603a first fan 503b, 603b second fan 4 compressor 5 accumulator 6 gas-liquid separator 7, 107 distributor 7a, 107a upper distributor 7b, 107b lower distributor 507a first upper distributor 507b first lower distributor 507c second upper distributor 507d second lower distributor 8 confluent pipe 8a upper confluent pipe 8b lower confluent pipe 508a first upper confluent pipe 508b first lower confluent pipe 508c second upper confluent pipe 508d second lower confluent pipe 9, 109, 209, 309, 509 branch circuit 10, 110, 210, 310, 410, 510, 610, 710 air conditioning device 11, 611 housing 12 flow channel switch 13 flow rate control device 14 use side unit 14a first use side unit 14b second use side unit 15 expansion device 15a first expansion device 15b second expansion device 16 use side heat exchanger 16a first use side heat exchanger 16b second use side heat exchanger 20 main flow pipe 20a vertical pipe part 21a first branch pipe 21b second branch pipe 22 inflow pipe 23 gas-phase refrigerant outflow pipe horizontal pipe part 30 flow rate control device 31 inlet temperature detection device 32 outlet temperature detection device 33 confluent temperature detection device 34 flow rate control device control unit 35 flow rate control device control unit 35a calculation unit 36 branch pipe 37 branch pipe 38 branch pipe 39 branch pipe 40 heat transfer pipe 41 heat transfer fin 42 pipe
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2015/067486 | 6/17/2015 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2016/203581 | 12/22/2016 | WO | A |
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| Number | Date | Country | |
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| 20180156498 A1 | Jun 2018 | US |
