Patent Application
20210189208
The present disclosure relates to a refrigerant containing a fluorinated hydrocarbon and carbon dioxide, use of the refrigerant, a refrigerating machine containing the refrigerant, and a method for operating the refrigerating machine.
R410A, which is a two-component mixed refrigerant of difluoromethane (CH2F2, HFC-32, and R32) and pentafluoroethane (CF3CHF2, HFC-125, and R125), and is a pseudo-azeotropic refrigerant, is used in refrigerants for freezing or refrigerating purposes. R410A has a GWP of 2088.
In Japan, for example, due to “chlorofluorocarbon law” regulations, refrigerants for condensing units and stationary freezing and refrigerating units must be replaced with refrigerants with a GWP of 1500 or less after the year 2025. Thus, there is demand for the development of novel refrigerants that maintain performance equivalent to that of R410A, while having a low GWP; and a variety of proposals have been reported (PTL 1 to 3).
The present inventors conceived that a refrigerant composition that has a refrigerating capacity equivalent to that of R410A and a low GWP, as well as ASHRAE non-flammability, had not yet been developed in the art. They conducted studies and determined the desired properties of an alternative refrigerant for R410A on their own accord. The following are the desired properties: (1) a GWP of 1500 or less, (2) ASHRAE non-flammability, (3) a COP equivalent to that of R410A, and (4) a refrigerating capacity equivalent to that of R410A. An object of the present disclosure is to solve this unique problem.
The present inventors conducted extensive research to solve the problem, and found that a mixed refrigerant that contains at least one fluorinated hydrocarbon selected from the group consisting of R32, R125, 1,1,1,2-tetrafluoroethane (R134a), 2,3,3,3-tetrafluoropropene (R1234yf), and 1,3,3,3-tetrafluoro-1-propene (R1234ze), and 1 mass % to 12 mass % of CO2 (R744) based on the entire refrigerant has the properties described above.
After conducting further research based on this finding, the inventors completed the present disclosure. The present disclosure includes the following embodiments.
A composition comprising a refrigerant,
A composition comprising a refrigerant,
A composition comprising a refrigerant,
A composition comprising a refrigerant,
The composition according to any one of Items 1 to 4, comprising R32, R125, R134a, and CO2 in a total amount of 99.5 mass % or more based on the entire refrigerant.
The composition according to any one of Items 1 to 5, comprising a refrigerant oil.
The composition according to any one of Items 1 to 6, wherein the refrigerant is used as an alternative refrigerant for R410A.
A refrigerating machine comprising the composition according to any one of Items 1 to 7.
The refrigerating machine according to Item 8, comprising a heat exchanger in which a flow of the refrigerant and a flow of an external heat medium are in countercurrent flow.
The refrigerating machine according to Item 8 or 9, comprising a heat-source-side heat exchanger and a user-side heat exchanger, wherein when the user-side heat exchanger functions as an evaporator, the evaporating temperature of the refrigerant is 0° C. or below.
A refrigerating machine comprising
a refrigerant comprising
a heat exchanger in which a flow of the refrigerant and a flow of an external heat medium are in countercurrent flow.
A refrigerating machine comprising
a refrigerant comprising
a heat-source-side heat exchanger; and
a user-side heat exchanger, wherein when the user-side heat exchanger functions as an evaporator, the evaporating temperature of the refrigerant is 0° C. or below.
The refrigerant according to the present disclosure has the following properties, which are typically required in alternative refrigerants for R410A: (1) a GWP of 1500 or less, (2) ASHRAE non-flammability, (3) a COP equivalent to that of R410A, and (4) a refrigerating capacity equivalent to that of R410A.
In this specification, the term “refrigerant” includes at least compounds that are specified in ISO817 (International Organization for Standardization), and that are provided a refrigerant number (ASHRAE number) representing the type of refrigerant with R at the beginning; and further includes refrigerants that have properties equivalent to those of such refrigerants, even though a refrigerant number is not provided. Refrigerants are broadly divided into “fluorocarbon-based compounds” and “non-fluorocarbon-based compounds,” in terms of the structure of the compounds. “Fluorocarbon-based compounds” include chlorofluorocarbons (CFC), hydrochlorofluorocarbons (HCFC), and hydrofluorocarbons (HFC). “Non-fluorocarbon-based compounds” include propane (R290), propylene (R1270), butane (R600), isobutane (R600a), carbon dioxide (R744), and ammonia (R717).
In the present specification, the phrase “a composition comprising a refrigerant” includes at least the following:
(1) a refrigerant itself (including a mixture of refrigerants);
(2) a composition that further comprises other components, and that can be used in obtaining a working fluid for a refrigerating machine by mixing the composition with at least a refrigerant oil, and
(3) a working fluid for a refrigerating machine that contains a refrigerant oil.
In the present specification, of these three aspects, the composition in item (2) is referred to as a “refrigerant composition” in order to distinguish it from the refrigerant itself, which includes a mixture of refrigerants. The working fluid for a refrigerating machine in item (3) is referred to as a “refrigerant oil-containing working fluid” in order to distinguish it from the “refrigerant composition.”
In this specification, when the term “alternative” is used in the context in which the first refrigerant is replaced with the second refrigerant, the first type of “alternative” means that equipment designed for operation using the first refrigerant can be operated using the second refrigerant under optimum conditions, optionally with changes of only a few parts (at least one member of the refrigerant oil, gasket, packing, expansion valve, dryer, and other parts) and equipment adjustment. In other words, this type of alternative means that the same equipment is operated with an alternative refrigerant. Embodiments of this type of “alternative” include “drop-in alternative,” “nearly drop-in alternative,” and “retrofit,” in the order in which the extent of changes and/or adjustment necessary for replacing the first refrigerant with the second refrigerant is smaller.
The term “alternative” also includes the second type of “alternative” that means that equipment designed for operation using the second refrigerant is operated for the same use as the existing use with the first refrigerant, using the second refrigerant. This type of alternative means that the same use is achieved with an alternative refrigerant.
In the present specification, the term “refrigerating machine” refers to machines in general that draw heat from an object or space to make its temperature lower than the temperature of ambient air, and maintain the low temperature. In other words, refrigerating machines refer to conversion machines that gain energy from the outside to do work; and that perform energy conversion, in order to transfer heat from where the temperature is lower to where the temperature is higher.
In the present specification, “non-flammability” in regards to a refrigerant means that a refrigerant is categorized into “Class 1” according to the US ANSI/ASHRAE Standard 34-2013. Specifically, a refrigerant is tested for leakage in storage, transport, and use in accordance with the ANSI/ASHRAE Standard 34-2013 to determine its worst case of fractionation for flammability (WCFF: most flammable formulation); when the WCFF formulation is determined to be non-flammable in the test based on the ASTM 5681-2009 (a standard test method for concentration limits of flammability of chemicals (vapors and gases)), the refrigerant is categorized into Class 1.
The refrigerant according to the present disclosure is a mixed refrigerant that contains at least one fluorinated hydrocarbon selected from the group consisting of difluoromethane (R32), pentafluoroethane (R125), 1,1,1,2-tetrafluoroethane (R134a), 2,3,3,3-tetrafluoropropene (R1234yf), and 1,3,3,3-tetrafluoro-1-propene (R1234ze); and carbon dioxide (CO: (R744)).
The refrigerant according to the present disclosure has the following desired properties as an alternative refrigerant for R410A: (1) a GWP of 1500 or less, (2) ASHRAE non-flammability, (3) a COP equivalent to that of R410A, and (4) a refrigerating capacity similar to that of R410A.
In addition to the properties descried above, the refrigerant according to the present disclosure, due to its temperature glide, can also have effects in improving energy efficiency and/or refrigerating capacity when used in a refrigerating machine equipped with a heat exchanger in which the flow of the refrigerant and the flow of the external heat medium are in countercurrent flow.
A refrigerant according to the present disclosure that satisfies the following requirement 1-1 or 1-2 is preferable, because such a refrigerant shows ASHRAE non-flammability, a GWP of 1500 or less, and has a refrigerating capacity similar to that of R410A. Below, the mass % of CO2, R32, R125, and R134a based on their sum is respectively referred to as x, a, b, and c.
In a ternary composition diagram in which 2.7≤x<6.0, and the sum of R32, R125, and R134a is (100−x) mass %, coordinates (a,b,c) fall within a triangular region surrounded by line segments that connect the following points:
point E1 (−0.0781x2+1.8309x+41.926, 1.1194x+19.094, 100−a−b−x),
point F1 (−3x+54.4, −0.3945x+23.17, 100−a−b−x), and
point G1 (−2.0597x+51.853, −2.1514x+27.908, 100−a−b−x),
or on the line segments.
In a ternary composition diagram in which 6.0≤x<9.0, and the sum of R32, R125, and R134a is (100−x) mass %, coordinates (a,b,c) fall within a triangular region surrounded by line segments that connect the following points:
point E2 (x+44.1, 1.0357x+19.593, 100−a−b−x),
point F2 (−3x+54.4, −0.4x+23.2, 100−a−b−x), and
point G2 (−2.1643x+52.493, −2.1x+27.6, 100−a−b−x),
or on the line segments.
It is preferable to further consider safety factors in the ASHRAE non-flammability limit, taking into consideration the purity of individual refrigerants during the production process and/or a margin of error during the mixing process. In this regard, for example, it is preferable to change the formulation of the refrigerants so as to include the non-flammable refrigerant R125 in a larger amount based on the ASHRAE non-flammable formulation. For example, a formulation changed so as to include additional “y” mass % of the non-flammable refrigerant R125 based on the ASHRAE non-flammable formulation is referred to as “ASHRAE non-flammability (+y %)” in this specification.
A refrigerant according to the present disclosure that satisfies the following requirement 2-1 or 2-2 is preferable, because such a refrigerant has a non-flammable formulation that takes into consideration safety factors based on the ASHRAE non-flammable formulation as described above, a GWP of 1500 or less, and a refrigerating capacity similar to that of R410A.
In a ternary composition diagram in which 4.0≤x≤6.1, and the sum of R32, R125, and R134a is (100−x) mass %, coordinates (a,b,c) fall within a triangular region surrounded by line segments that connect the following points:
point E1′ (x+38.6, 1.0468x+17.431, 100−a−b−x),
point F1 (−3x+54.4, −0.3945x+23.17, 100−a−b−x), and
point G1′ (−2.1903x+51.358, −2.142x+30.148, 100−a−b−x), or on the line segments.
In a ternary composition diagram in which 6.0≤x<6.1, and the sum of R32, R125, and R134a is (100−x) mass %, coordinates (a,b,c) fall within a triangular region surrounded by line segments that connect the following points:
point E2′ (x+38.6, 1.0468x+17.431, 100−a−b−x),
point F2 (−3x+54.4, −0.4x+23.2, 100−a−b−x), and
point G2′ (−2.1903x+51.358, −2.142x+30.148, 100−a−b−x),
or on the line segments.
A refrigerant according to the present disclosure that satisfies the following requirement 3 is preferable, because such a refrigerant has a non-flammable formulation that takes into consideration safety factors based on the ASHRAE non-flammable formulation as described above, and shows a GWP of 1500 or less, a refrigerating capacity similar to that of R410A, and a compressor outlet pressure similar to that of R410A.
In a ternary composition diagram in which 8.0≤x<9.0, and the sum of R32, R125, and R134a is (100−x) mass %, coordinates (a,b,c) fall within a quadrangular region surrounded by line segments that connect the following points:
point J (−1.1x+51.1, −3.9x+55.5, 100−a−b−x),
point K (−0.9x+50.8, −4.3x+57.2, 100−a−b−x),
point H (−2.9549x+59.61, −0.391x+25.122, 100−a−b−x), and
point I (−2.0451x+54.79, −2x+33.6, 100−a−b−x),
or on the line segments.
A refrigerant according to the present disclosure that satisfies the following requirement 4 is preferable, because such a refrigerant has a non-flammable formulation that takes into consideration safety factors based on the ASHRAE non-flammable formulation as described above, and shows a GWP of 1500 or less, a refrigerating capacity similar to that of R410A, and a compressor outlet pressure similar to that of R410A.
In a ternary composition diagram in which 6.7≤x<9.0, and the sum of R32, R125, and R134a is (100−x) mass %, coordinates (a,b,c) fall within a quadrangular region surrounded by line segments that connect the following points:
point L (1.4749x2−25.374x+147.89, −1.8729x2+26.839x−71.649, 100−a−b−x),
point M (0.7224x2−13.081x+99.713, −0.8328x2+9.8572x−5.0599, 100−a−b−x),
point H (−2.9549x+59.61, −0.391x+25.122, 100−a−b−x), and
point I (−2.0451x+54.79, −2x+33.6, 100−a−b−x),
or on the line segments.
The refrigerant according to the present disclosure may further contain other additional one or more refrigerants and/or unavoidable impurities in addition to R32, R125, R134a, R1234yf, and CO2, as long as the properties and effects described above are not impaired. It is preferred that the refrigerant according to the present disclosure contain R32, R125, R134a, R1234yf, and CO2 in a total amount of 99.5 mass % or more based on the entire refrigerant. In this case, the total amount of other additional one or more refrigerants and unavoidable impurities is 0.5 mass % or less based on the entire refrigerant. The refrigerant contains R32, R125, R134a, R1234yf, and CO2 in a total amount of more preferably 99.75 mass % or more, and still more preferably 99.9 mass % or more based on the entire refrigerant.
Additional refrigerants are not limited, and can be selected from a wide range of refrigerants. A single, or two or more mixed refrigerants may be added as additional refrigerants.
The refrigerant according to the present disclosure can be suitably used in (A) a refrigerating machine equipped with a heat exchanger in which the flow of the refrigerant and the flow of the external heat medium are in countercurrent flow; and/or (B) a refrigerating machine equipped with a heat-source-side heat exchanger and a user-side heat exchanger, with the evaporating temperature of the refrigerant being 0° C. or below when the user-side heat exchanger functions as an evaporator. Details of these specific refrigerating machines (A) and (B) are described later.
The refrigerant according to the present disclosure is suitable for use as an alternative refrigerant for R410A.
The refrigerant composition according to the present disclosure comprises at least the refrigerant according to the present disclosure, and can be used for the same use as the refrigerant according to the present disclosure. Moreover, the refrigerant composition according to the present disclosure can be further mixed with at least a refrigeration oil to thereby obtain a working fluid for a refrigerating machine.
The refrigerant composition according to the present disclosure further comprises at least one other component in addition to the refrigerant according to the present disclosure. The refrigerant composition according to the present disclosure may optionally comprise at least one of the following other components. As described above, when the refrigerant composition according to the present disclosure is used as a working fluid in a refrigerating machine, it is generally used as a mixture with at least a refrigeration oil. Therefore, it is preferred that the refrigerant composition according to the present disclosure does not substantially comprise a refrigeration oil. Specifically, in the refrigerant composition according to the present disclosure, the content of the refrigeration oil based on the entire refrigerant composition is preferably 0 to 1 mass %, and more preferably 0 to 0.1 mass %.
The refrigerant composition according to the present disclosure may comprise a small amount of water. The water content in the refrigerant composition is preferably 0.1 parts by mass or less, per 100 parts by mass of the refrigerant. A small amount of water contained in the refrigerant composition stabilizes the double bonds in the molecules of unsaturated fluorocarbon compounds that can be present in the refrigerant; and makes it less likely for the unsaturated fluorocarbon compounds to be oxidized, thus increasing the stability of the refrigerant composition.
A tracer is added to the refrigerant composition according to the present disclosure at a detectable concentration such that when the refrigerant composition has been diluted, contaminated, or undergone other changes, the tracer can trace the changes.
The refrigerant composition according to the present disclosure may comprise a single tracer, or two or more tracers.
The tracer is not limited, and can be suitably selected from typically used tracers.
Examples of tracers include hydrofluorocarbons, deuterated hydrocarbons, deuterated hydrofluorocarbons, perfluorocarbons, fluoroethers, brominated compounds, iodinated compounds, alcohols, aldehydes, ketones, and nitrous oxide (N2O). The tracer is particularly preferably a hydrofluorocarbon or a fluoroether.
The refrigerant composition according to the present disclosure may comprise a single ultraviolet fluorescent dye, or two or more ultraviolet fluorescent dyes.
The ultraviolet fluorescent dye is not limited, and can be suitably selected from typically used ultraviolet fluorescent dyes.
Examples of ultraviolet fluorescent dyes include naphthalimide, coumarin, anthracene, phenanthrene, xanthene, thioxanthene, naphthoxanthene, fluorescein, and derivatives thereof. The ultraviolet fluorescent dye is particularly preferably either naphthalimide or coumarin, or both.
The refrigerant composition according to the present disclosure may comprise a single stabilizer, or two or more stabilizers.
The stabilizer is not limited, and can be suitably selected from typically used stabilizers.
Examples of stabilizers include nitro compounds, ethers, and amines.
Examples of nitro compounds include aliphatic nitro compounds, such as nitromethane and nitroethane; and aromatic nitro compounds, such as nitro benzene and nitro styrene.
Examples of ethers include 1,4-dioxane.
Examples of amines include 2,2,3,3,3-pentafluoropropylamine, and diphenylamine.
Examples of stabilizers also include butylhydroxyxylene and benzotriazole.
The content of the stabilizer is not limited. Typically, the content of the stabilizer is preferably 0.01 to 5 parts by mass, and more preferably 0.05 to 2 parts by mass, per 100 parts by mass of the refrigerant.
The refrigerant composition according to the present disclosure may comprise a single polymerization inhibitor, or two or more polymerization inhibitors.
The polymerization inhibitor is not limited, and can be suitably selected from typically used polymerization inhibitors.
Examples of polymerization inhibitors include 4-methoxy-1-naphthol, hydroquinone, hydroquinone methyl ether, dimethyl-t-butylphenol, 2,6-di-tert-butyl-p-cresol, and benzotriazole.
The content of the polymerization inhibitor is not limited. Typically, the content of the polymerization inhibitor is preferably 0.01 to 5 parts by mass, and more preferably 0.05 to 2 parts by mass, per 100 parts by mass of the refrigerant.
The refrigerant oil-containing working fluid according to the present disclosure comprises at least the refrigerant or refrigerant composition of the present disclosure, and a refrigerant oil; and is used as a working fluid for a refrigerating machine. Specifically, the refrigerant oil-containing working fluid of the present disclosure is obtained by mixing a refrigerant oil for use in a compressor of a refrigerating machine with the refrigerant or refrigerant composition. The refrigerant oil-containing working fluid typically comprises 10 to 50 mass % of a refrigerant oil.
The composition according to the present disclosure may comprise only one refrigerant oil, or two or more refrigerant oils.
The refrigerant oil is not limited, and can be suitably selected from typically used refrigerant oils. When doing so, a refrigerant oil that is superior, for example, in miscibility with the mixture and action of improving the stability of the mixture can be suitably selected, as necessary.
The base oil of the refrigerant oil is preferably, for example, at least one member selected from the group consisting of polyalkylene glycols (PAG), polyol esters (POE), and polyvinyl ethers (PVE).
The refrigerant oil may further contain an additive in addition to the base oil. The additive may be at least one member selected from the group consisting of antioxidants, extreme-pressure additives, acid scavengers, oxygen scavengers, copper deactivators, rust inhibitors, oil agents, and antifoaming agents.
The refrigerant oil preferably has a kinematic viscosity of 5 to 400 cSt at 40° C., from the standpoint of lubrication.
The refrigerant oil-containing working fluid according to the present disclosure may further optionally comprise at least one additive. Examples of additives include the following compatibilizing agent.
The refrigerant oil-containing working fluid according to the present disclosure may comprise only one compatibilizing agent, or two or more compatibilizing agents.
The compatibilizing agent is not limited, and can be suitably selected from typically used compatibilizing agents.
Examples of compatibilizing agents include polyoxyalkylene glycol ethers, amides, nitriles, ketones, chlorocarbons, esters, lactones, aryl ethers, fluoroethers, and 1,1,1-trifluoroalkanes. The compatibilizing agent is particularly preferably a polyoxyalkylene glycol ether.
Below, refrigerating machines according to embodiments of the present disclosure are described with reference to drawings. The use of the refrigerant according to the present disclosure in these refrigerating machines can provide the excellent effects described above. Thus, the refrigerant according to the present disclosure is particularly suitable for use in these refrigerating machines.
A refrigerating machine (A) comprises a countercurrent heat exchanger in which the flow of the refrigerant and the flow of the external heat medium are in countercurrent flow. “Countercurrent” means that the flow of a refrigerant is opposite to the flow of an external heat medium in a heat exchanger (i.e., the refrigerant flows from downstream to upstream in the direction in which the external heat medium flows); and thus differs from concurrent, in which the flow of the refrigerant is in the forward direction of the flow of the external heat medium (the refrigerant flows from upstream to downstream in the direction in which the external heat medium flows).
Specifically, when the external heat medium is water, a double-pipe heat exchanger as illustrated in
When the external heat medium is air, a finned tube heat exchanger as illustrated in
The refrigerant according to the present disclosure is a zeotropic composition, and the temperature of the heat medium increases or decreases during isobaric evaporation or condensation.
A refrigeration cycle that involves temperature change (temperature glide) during evaporation or condensation is called a “Lorenz cycle.” In a Lorenz cycle, when the evaporator and the condenser that function as a heat exchanger for exchanging heat are of countercurrent type, this decreases the difference in the temperature of the refrigerant between during evaporation and during condensation. However, a difference in temperature sufficiently large to effectively transfer heat is maintained between the refrigerant and the external heat medium, enabling efficient heat exchange. Another advantage of refrigerating machines equipped with a countercurrent heat exchanger is the minimum difference in pressure. Thus, the use of the refrigerant according to the present disclosure in a countercurrent refrigerating machine improves energy efficiency and/or capacity, as compared with the use of the refrigerant in conventional refrigerating machines.
A refrigerating machine (B) comprises a heat-source-side heat exchanger and a user-side heat exchanger, with the evaporating temperature of the refrigerant being 0° C. or below when the user-side heat exchanger functions as an evaporator. The evaporating temperature of the refrigerant can be measured by detecting the temperature of the refrigerant at the outlet of the user-side heat exchanger. The heat exchanger of the refrigerating machine (B) does not have to be of countercurrent type.
In the present disclosure, a refrigerating machine that has the characteristics of both the refrigerating machine (A) and the refrigerating machine (B) may be used. Specifically, a refrigerating machine is usable that comprises a countercurrent heat exchanger in which the flow of the refrigerant and the flow of the external heat medium are in countercurrent flow, with the evaporating temperature of the refrigerant being 0° C. or below when the heat exchanger functions as an evaporator.
The refrigerating machine according to the present disclosure can be suitably used as a shipping refrigerating machine provided to shipping containers for overland or marine transport, or as a showcase refrigerating machine provided to refrigerating showcases or freezing showcases installed in shops.
The refrigerating machines (A) and (B) may comprise a refrigerant circuit that includes a compressor, a heat-source-side heat exchanger, an expansion mechanism, and a user-side heat exchanger in this order.
The compressor 12 is a device that compresses a low-pressure gas refrigerant, and ejects a high-temperature high-pressure gas refrigerant; the compressor 12 is installed in a space outside the machine, or in an outdoor space. The high-pressure gas refrigerant ejected from the compressor 12 is supplied to the heat-source-side heat exchanger 13.
The heat-source-side heat exchanger 13 is a device that condenses (liquefies) the high-temperature high-pressure gas refrigerant compressed in the compressor 12; and is installed in a space outside the machine, or in an outdoor space. The high-pressure liquid refrigerant ejected from the heat-source-side heat exchanger 13 passes through the expansion mechanism 14.
The expansion mechanism 14 is a device that depressurizes the high-pressure liquid refrigerant that released heat in the heat-source-side heat exchanger 13 to a low pressure in a refrigeration cycle; and is installed in a space inside the machine, or in an indoor space. The expansion mechanism 14 for use may be, for example, an electronic expansion valve; and is preferably a thermostatic expansion valve, as illustrated in
The user-side heat exchanger 15 is a device that evaporates (vaporizes) the low-pressure liquid refrigerant; and is installed in a space inside the machine, or in an indoor space. The low-pressure gas refrigerant ejected from the user-side heat exchanger 15 is supplied to the compressor 12, and recirculates the refrigerant circuit 11.
In the refrigerating machine, the heat-source-side heat exchanger 13 functions as a condenser, and the user-side heat exchanger 15 functions as an evaporator.
In the refrigerating machine (A), two heat exchangers (heat-source-side heat exchanger 13 and user-side heat exchanger 15) are of a countercurrent heat exchanger. In
In the refrigerating machine (B), the evaporating temperature of the refrigerant is 0° C. or below when the user-side heat exchanger 15 functions as an evaporator. In the refrigerating machine (B), the heat-source-side heat exchanger 13 and the user-side heat exchanger 15 do not have to be of countercurrent type.
In the refrigerating machine 10 configured as described above, the refrigerant circuit 11, as illustrated in
In the refrigerating machine 10 configured as described above, the refrigerant circuit 11, as illustrated in
In the refrigerating machine 10 configured as described above, when the evaporating temperature of the refrigerant in the user-side heat exchanger 15 (evaporator) reaches 0° C. or below, the user-side heat exchanger 15 (evaporator) may undergo frost formation. Frost formation decreases the heat-exchange efficiency of the user-side heat exchanger 15 (evaporator), increasing the power consumption and/or decreasing the cooling capacity. Thus, it is preferable to remove frost adhered to the user-side heat exchanger 15 (evaporator) by performing a defrosting operation (defrost) under predetermined conditions.
The defrosting operation (defrost) may be off-cycle defrost performed by, as illustrated in
The defrosting operation (defrost) may be heating defrost performed by, as illustrated in
The defrosting operation (defrost) may be reverse-cycle hot-gas defrost performed by, as illustrated in
The defrosting operation (defrost) may be normal-cycle hot-gas defrost as illustrated in
The predetermined conditions under which the defrosting operation (defrost) is performed may be configured such that, for example, a temperature sensor (not shown) detects the inflow refrigerant temperature at the user-side heat exchanger 15 and outside air temperature, and, for example, a control unit determines whether frost is formed in the user-side heat exchanger 15 based on these temperatures; and performs the defrosting operation (defrost) triggered by the determination that frost has been formed.
The method for operating the refrigerating machine according to the present disclosure is a method for operating the refrigerating machine (A) or (B) using the refrigerant according to the present disclosure.
Specifically, the method for operating the refrigerating machine according to the present disclosure comprises circulating the refrigerant according to the present disclosure in the refrigerating machine (A) or (B).
When the refrigerating machine has the following structure, the method for operating the refrigerating machine according to the present disclosure may comprise switching the operation between the normal-cycle operation and the reverse-cycle operation by the four-way switching valve described below:
A refrigerating machine comprising a refrigerant circuit that includes a compressor, a heat-source-side heat exchanger, an expansion mechanism, and a user-side heat exchanger in this order,
the refrigerant circuit including a four-way switching valve that switches the flow of a refrigerant compressed by the compressor toward either the heat-source-side heat exchanger or the user-side heat exchanger,
the four-way switching valve capable of switching an operation between a normal-cycle operation in which the heat-source-side heat exchanger functions as a radiator while the user-side heat exchanger functions as an evaporator, and a reverse-cycle operation in which the heat-source-side heat exchanger functions as an evaporator while the user-side heat exchanger functions as a radiator.
Additionally, the method for operating the refrigerating machine according to the present disclosure may further comprise performing reverse-cycle hot-gas defrost by the reverse-cycle operation.
When the refrigerating machine has the following structure, the method for operating the refrigerating machine according to the present disclosure may comprise performing off-cycle defrost by stopping the operation of the compressor described below, and operating the user-side fan described below:
A refrigerating machine comprising a refrigerant circuit that includes a compressor, a heat-source-side heat exchanger, an expansion mechanism, and a user-side heat exchanger in this order,
the user-side heat exchanger being provided with a user-side fan.
When the refrigerating machine has the following structure, the method for operating the refrigerating machine according to the present disclosure may comprise performing heating defrost by heating the user-side heat exchanger with the heating means described below:
A refrigerating machine comprising a refrigerant circuit that includes a compressor, a heat-source-side heat exchanger, an expansion mechanism, and a user-side heat exchanger in this order; and further comprising a heating means for heating the user-side heat exchanger.
When the refrigerating machine has the following structure, the method for operating the refrigerating machine according to the present disclosure may comprise performing normal-cycle hot-gas defrost by supplying a refrigerant compressed by the compressor to the user-side heat exchanger through the bypass flow path:
A refrigerating machine comprising a refrigerant circuit that includes a bypass flow path that is connected to the discharge side of the compressor at one end, and to the inlet side of the user-side heat exchanger at the other end.
Below, the present disclosure is described in more detail with reference to Examples. However, the present disclosure is not limited to the Examples.
The following describes a method for identifying an ASHRAE non-flammability limit region in a ternary composition diagram in which when the concentration of CO2 is 6.0 mass % based on the sum of the concentration of CO2, R32, 8125, and R134a taken as 100 mass %, the sum of the concentration of R32, R125, and R134a is 94.0 mass %.
To identify the ASHRAE non-flammability limit in a ternary composition diagram, first, the non-flammability limit of a binary mixed refrigerant of a flammable refrigerant (R32) and a non-flammable refrigerant (CO2, R134a, and R125) must be determined. In Experiment Example 1, the non-flammability limit of the binary mixed refrigerant was determined.
The non-flammability limit of a binary mixed refrigerant was determined with the measurement device and measurement method of the combustion test according to ASTM E681-2009.
Specifically, in order to conduct visual observation and video recording of the state of combustion, the spherical glass flask (inner volume: 12 liters) illustrated in
Test Vessel: 280 mm in diameter, spherical (inner volume: 12 liters)
Pressure: 101.3 kPa±0.7 kPa
Water Content: 0.0088 g±0.0005 g per g of dry air
Mixing of Binary Refrigerant Composition: ±0.1 mass %
Ignition Method: AC discharge, voltage 15 kV, current 30 mA, neon transformer
Electrode Interval: 6.4 mm (¼ inch)
Spark: 0.4 seconds±0.05 seconds
As a result, the mixed refrigerant of a flammable refrigerant R32 and a non-flammable refrigerant R134a exhibited no flame propagation from the point at which R32=43.0 mass®, and R134a=57.0 mass %. This formulation was determined to be a non-flammability limit. Additionally, flame propagation was not observed in a flammable refrigerant R32 and a non-flammable refrigerant R125 from the point at which R32=63.0 mass %, and R125=37.0 mass %; and in a flammable refrigerant R32 and a non-flammable refrigerant CO2 from the point at which R32=40.0 mass %, and CO2=60.0 mass %. These formulations were determined to be non-flammability limits. Table 1 illustrates a summary of the results.
Subsequently, the ASHRAE non-flammability limit when CO2=6.0 mass % was determined based on the non-flammability limit of the binary mixed refrigerant determined in Experiment Example 1 by calculation as described below.
A WCFF formulation for a mixed formulation close to the ASHRAE non-flammability limit was determined by simulating leakage during storage, transport, and use based on the ANSI/ASHRAE34-2013 using the NIST (The National Institute of Standard and Technology) leak and recharge simulation program for refrigerant version 4.0 (REFLEAK 4.0), and calculating it from a leakage simulation at +10° C. or −40° C. from a boiling point during storage, in which combustion is most likely to occur.
Table 2 illustrates the results. Whether the calculated WCFF formulation is a non-flammability-limit formulation was investigated in accordance with the following procedure.
A converted non-flammable refrigerant concentration of R32 was determined using the following formula.
The converted non-flammable refrigerant concentration of R32=the concentration of R125×(63/37)+the concentration of R134a×(43/57)+the concentration of CO2×(40/60)
The release rate at which the value of (the converted non-flammable refrigerant formulation of R32—the refrigerant formulation of R32) is the minimum value indicates the WCFF formulation at its initial value. The initial value at which the value of (the converted non-flammable refrigerant formulation of R32—the refrigerant formulation of R32) was the positive minimum value was determined to be the calculated ASHRAE non-flammability-limit formulation when R134a=0 mass %.
An ASHRAE non-flammability-limit formulation was determined with R32+R125=69.0 mass %, in the same procedure as described above. Table 3 illustrates the results.
An ASHRAE non-flammability-limit formulation was determined with R32+R125=44 mass %, in the same procedure as described above. Table 4 illustrates the results.
An ASHRAE non-flammability-limit formulation was determined under these conditions in the same procedure as described above. Table 5 illustrates the results.
The four points determined by examining the calculated ASHRAE non-flammability-limit formulations above are shown in the ternary composition diagram of
A combustion test was performed in accordance with the ASTM E681 described in Experiment Example 1 with the WCFF formulation (R32/R125/R134a/CO2)=(62.2/35.8/0/0/2.0) for the formulation (R32/R125/R134a/CO2)=(9.2/34.8/0/6.0), and the WCFF formulation (R32/R125/R134a/CO2)·(50.1/13.6/30.8/5.5) for the formulation (R32/R125/R134a/CO2)=(34.2/9.8/50.0/6.0) as typical examples. In these WCFF formulations, flame propagation was not observed.
Thus, the ASHRAE non-flammability limit calculated in Experiment Example 2 on the basis of the non-flammability limit of a binary composition determined in Experiment Example 1 satisfies the ASHRAE non-flammability requirement based on the ANSI/ASHRAE Standard 34-2013.
The ASHRAE non-flammability limits shown in
It is preferable to further consider safety factors in the ASHRAE non-flammability limits determined by calculation as described above, taking into consideration the purity of individual refrigerants during the production process and/or a margin of error during the mixing process. The ASHRAE non-flammability limit line CD was shifted in parallel so that the non-flammable refrigerant R125 was increased by 3.5 mass %. The resulting line segment C′D′ was determined to be the ASHRAE non-flammability limit line that takes safety factors into account.
When R32=x mass % and R125=y mass %, for example, line segment CD that connects point C (R32/R125/R134a/CO2)·(59.2/34.8/0/6.0) and point D (R32/R125/R134a/CO2)·(24.6/0/69.4/6.0) is indicated by y=1.0029x−24.571. Thus, this ASHRAE non-flammability line C′D′ that takes safety factors into account is indicated by y=1.0029x−21.071.
Regarding the compositional ratio of CO2, R32, 8125, and R134a contained in the mixture, when the concentration of CO2 is x mass %, the sum of the concentration of R32, R125, and R134a is (100−x) mass %. The compositional ratio of CO2, R32, R125, and R134a contained in the mixture can be indicated as a coordinate point in a ternary composition diagram in which the sum of the concentration of R32, R125, and R134a is (100−x). The following explains how to determine a specific coordinate point. The ASHRAE non-flammability limits that take safety factors into account (+3.5%) shown in
The description below is based on different ranges of x. The meaning of points A, B, C, D, E, F, G, C′, D′, E′, G′, H, I, J, K, L, and M is as described below. The concentration of each point was determined in the Examples below, and the value is shown.
A: A compositional ratio when GWP is 1500, and the concentration of R134a (mass %) is 0 mass %.
B: A compositional ratio when GWP is 1500, and the concentration of R32 (mass %) is 0 mass %
C: A compositional ratio on the ASHRAE non-flammability border line, and when the concentration of R134a (mass %) is 0 mass %.
D: A compositional ratio on the ASHRAE non-flammability border line, and when the concentration of R125 (mass %) is 0 mass %.
E: A point of intersection between line segment AB and line segment CD
F: A compositional ratio when GWP is 1500, and the refrigerating capacity relative to that of R410A is 90%.
G: A compositional ratio on the ASHRAE non-flammability border line, and when the refrigerating capacity relative to that of R410A is 90%.
C′: A compositional ratio on the ASHRAE non-flammability limit line that takes into account 3.5 mass % of the concentration of the non-flammable refrigerant R125 as a safety factor, and when the concentration of R134a (mass %) is 0 mass %.
D′: A compositional ratio on the ASHRAE non-flammability limit line that takes into account 3.5 mass % of the concentration of the non-flammable refrigerant R125 as a safety factor, and when the concentration of R125 (mass %) is 0 mass %.
E′: A point of intersection between line segment AB and line segment C′D′.
G′: A compositional ratio on the ASHRAE non-flammability limit line that takes into account 3.5 mass % of the concentration of the non-flammable refrigerant R125 as a safety factor, and when the refrigerating capacity relative to that of R410A is 90%.
H: A compositional ratio when GWP is 1500, and the refrigerating capacity relative to that of R410A is 95%.
I: A compositional ratio on the ASHRAE non-flammability border line that takes into account 3.5 mass % of the concentration of the non-flammable refrigerant R125 as safety factor, and when the refrigerating capacity relative to that of R410A is 95%.
J: A compositional ratio when GWP is 1500, and the pressure at the compressor outlet relative to that of R410A is 102.5%.
K: A compositional ratio on the ASHRAE non-flammability limit line that takes into account 3.5 mass % of the concentration of the non-flammable refrigerant R125 as a safety factor, and when the pressure at the compressor outlet relative to that of R410A is 102.5%.
L: A compositional ratio when GWP is 1500, and when the pressure at the compressor outlet relative to that of R410A is 100%.
M: A compositional ratio on the ASHRAE non-flammability limit line that takes into account 3.5 mass % of the concentration of the non-flammable refrigerant R125 as a safety factor, and when the pressure at the compressor outlet relative to that of R410A is 100%.
When 6.0 Mass %≤x≤2.7 Mass %
When the concentration of CO2 is 2.7 mass %, point E on a ternary composition diagram in which the sum of the concentration of R32, R125, and 134a is (100−x) mass % is (the concentration of R32 (mass %)/the concentration of R125 (mass %)/the concentration of 134a (mass %))=(46.3/22.1/28.9).
When the concentration of R32 is 4.0 mass %, point E on a ternary composition diagram in which the sum of the concentration of R32, R125, and 134a is (100−x) mass % is (the concentration of R32 (mass %)/the concentration of R125 (mass %)/the concentration of 134a (mass %))=(48.0/23.6/24.4).
When the concentration of R32 is 6.0 mass %, point E on a ternary composition diagram in which the sum of the concentration of R32, R125, and 134a is (100−x) mass % is (the concentration of R32 (mass %)/the concentration of R125 (mass %)/the concentration of 134a (mass %))=(50.1/25.8/18.1).
Thus, when the sum of the concentration of CO2, R32, R125, and 134a is 100 mass %, and the concentration of R32 is y mass %, the formula of the regression line determined from these three points plotted on xy coordinates is expressed as y=−0.0781x2+1.8309x+41.926.
When the concentration of R125 is z mass %, the formula of the regression line determined from these three points plotted on xy coordinates is expressed as z=1.1194x+19.094.
Additionally, the concentration of R134a at point E is expressed by (100−the concentration of R32 (mass %)−the concentration of 8125 (mass %)−the concentration of CO2 (mass %)).
As described above, point E (the concentration of R32 (mass %)/the concentration of R125 (mass %)/the concentration of 134a (mass %)) on a ternary composition diagram in which the sum of the concentration of R125, 8125, and R134a is (100−x) is expressed by (−0.0781x+1.8309x+41.926/1.1194x+19.094/100−the concentration of CO2−the concentration of R32−the concentration of R125).
The same calculation was also performed for the case in which 9.0 mass %≤x≤6.0 mass %. The table below illustrates (the concentration of R32 (mass %)/the concentration of R125 (mass %)/the concentration of 134a (mass %)) according to each concentration range.
The approximation formulas were determined in the same manner as above, and Table 7 illustrates the results.
The approximation formulas were determined in the same manner as above, and Tables 8 to 12 illustrate the results.
The GWP of the compositions that contain a mixture of R410A, CO2, R32, R125, and R134a was evaluated based on the values in the fourth report of the Intergovernmental Panel on Climate Change (IPCC). The refrigerating capacity of the compositions that contain a mixture of R410A, CO2, R32, R125, and R134a were determined by performing theoretical calculation of the refrigeration cycle for each mixed refrigerant by using the Reference Fluid Thermodynamic and Transport Properties Database (REFPROP 9.0) of the National Institute of Science and Technology (NIST), under the following conditions.
The flammability was determined based on the classification of the ASHRAE flammability.
Tables 13 to 22 illustrate the GWP, COP, and refrigerating capacity calculated based on these results. The COP and the refrigerating capacity are indicated by their percentage relative to R410A.
The coefficient of performance (COP) was calculated using the following formula.
COP=(refrigerating capacity or heating capacity)/power consumption.
Table 13 illustrates the case in which CO2 is contained in an amount of 2.7 mass %.
Table 14 illustrates the case in which CO2 is contained in an amount of 4.0 mass %.
Table 15 illustrates the case in which CO2 is contained in an amount of 6.0 mass %.
Table 16 illustrates the case in which CO2 is contained in an amount of 8.0 mass %.
Table 17 illustrates the case in which CO2 is contained in an amount of 9.0 mass %.
Table 18 illustrates the case in which CO2 is contained in an amount of 4.0 mass % or 5.0 mass %.
Table 19 illustrates the case in which CO2 is contained in an amount of 6.1 mass %.
Table 20 illustrates the case in which CO2 is contained in an amount of 8.0 mass %.
Table 21 illustrates the case in which CO2 is contained in an amount of 9.0 mass %.
Table 22 illustrates the case in which CO2 is contained in an amount of 6.7 mass %.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-237640 | Dec 2017 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2018/045757 | 12/12/2018 | WO | 00 |
