The present invention relates to a refrigerant guiding pipe and a heat exchanger having the refrigerant guiding pipe.
The inlet and/or outlet manifold of a typical heat exchanger is provided with a refrigerant guiding pipe, and the refrigerant guiding pipe is used as a distributor in the inlet manifold and as a collector in the outlet manifold.
In the prior art, the refrigerant guiding pipe comprises a plurality of substantially circular openings arranged along a length of the refrigerant guiding pipe, and each of the openings has a center line directed substantially in a radial direction of the refrigerant guiding pipe. The refrigerant guiding pipe has an axial direction perpendicular to the center line of each of the openings.
Therefore, in such a prior art refrigerant guiding pipe, resistance to refrigerant jetted through the openings is large, a great pressure drop is generated and distribution of refrigerant is adversely affected.
It is desirable, for example, to provide a refrigerant guiding pipe and a heat exchanger with the refrigerant guiding pipe which can improve uniformity of refrigerant distribution.
According to an aspect of the present invention, there is provided a refrigerant guiding pipe. The refrigerant guiding pipe comprises a pipe wall in which an inner chamber is formed; an opening formed in the pipe wall; and a refrigerant guiding wall portion, at least a part of the refrigerant guiding wall portion being disposed to be substantially inclined with respect to an axial direction of the refrigerant guiding pipe to guide refrigerant passing through the opening. The refrigerant guiding wall portion is a recessed wall section depressed towards the inner chamber.
According to an aspect of the present invention, at least a part of an edge of the refrigerant guiding wall portion is separated from the pipe wall, thereby forming the opening.
According to an aspect of the present invention, at least a middle portion of the refrigerant guiding wall portion in a direction perpendicular to the axial direction of the refrigerant guiding pipe is positioned at an angle of more than zero degree and less than 90 degrees, desirably from about 5 degrees to about 75 degrees, with respect to the axial direction of the refrigerant guiding pipe; at least a portion of the refrigerant guiding wall portion is positioned at an angle of more than zero degree and less than 90 degrees, desirably from about 5 degrees to about 75 degrees, with respect to the axial direction of the refrigerant guiding pipe; or the refrigerant guiding wall portion is positioned at an angle of more than zero degree and less than 90 degrees, desirably from about 5 degrees to about 75 degrees, with respect to the axial direction of the refrigerant guiding pipe.
According to an aspect of the present invention, at least the middle portion of the refrigerant guiding wall portion in the direction perpendicular to the axial direction of the refrigerant guiding pipe has a section along the axial direction of the refrigerant guiding pipe, and the section is composed of a plurality of substantially straight line-shaped segments or has substantially a shape of a curve; or the refrigerant guiding wall portion has a section along the axial direction of the refrigerant guiding pipe, and the section is composed of a plurality of substantially straight line-shaped segments or has substantially a shape of a curve.
In an embodiment, at least a first end of the recessed wall section in the axial direction of the refrigerant guiding pipe is separated from the pipe wall, thereby forming the opening.
According to another aspect of the present invention, at least the middle portion of the recessed wall section in the direction perpendicular to the axial direction of the refrigerant guiding pipe is inclined with respect to the axial direction of the refrigerant guiding pipe, at least a portion of the refrigerant guiding wall is inclined with respect to the axial direction of the refrigerant guiding pipe, or the recessed wall section is inclined with respect to the axial direction of the refrigerant guiding pipe, and the first end of the recessed wall section is closer to an axis of the refrigerant guiding pipe than a second end of the recessed wall portion opposite to the first end.
According to an aspect of the present invention, at least the middle portion of the recessed wall portion in the direction perpendicular to the axial direction of the refrigerant guiding pipe has a section along the axial direction of the refrigerant guiding pipe, and the section has a shape of a substantially straight line or is substantially straight; or the recessed wall portion has a section along the axial direction of the refrigerant guiding pipe, and the section has a shape of a substantially straight line or is substantially straight.
According to an aspect of the present invention, at least the middle portion of the recessed wall section in the direction perpendicular to the axial direction of the refrigerant guiding pipe is positioned at an angle of more than zero degree and less than 90 degrees with respect to the axial direction of the refrigerant guiding pipe, or the recessed wall section is positioned at an angle of more than zero degree and less than 90 degrees with respect to the axial direction of the refrigerant guiding pipe.
According to an aspect of the present invention, at least the middle portion of the recessed wall section in the direction perpendicular to the axial direction of the refrigerant guiding pipe has a section along the axial direction of the refrigerant guiding pipe, and the section is composed of a plurality of substantially straight line-shaped segments or has substantially a shape of a curve; or the recessed wall section has a section along the axial direction of the refrigerant guiding pipe, and the section is composed of a plurality of substantially straight line-shaped segments or has substantially a shape of a curve.
According to an aspect of the present invention, there is provided a heat exchanger with the refrigerant guiding pipe disclosed herein.
With some embodiments of the refrigerant guiding pipe, refrigerant flows through the opening obliquely with respect to the axial direction of the refrigerant guiding pipe, thereby reducing resistance loss and improving uniformity of refrigerant distribution.
a is a schematic sectional view of a refrigerant guiding pipe according to an embodiment of the present invention;
b is a schematic view of the refrigerant guiding pipe according to an embodiment of the present invention;
a is a schematic sectional view of a refrigerant guiding pipe according to an embodiment of the present invention;
b is a schematic view of the refrigerant guiding pipe according to an embodiment of the present invention;
a is a schematic sectional view of a refrigerant guiding pipe according to an embodiment of the present invention;
b is a schematic view of the refrigerant guiding pipe according to an embodiment of the present invention;
a and 9b are partially enlarged schematic views of a heat exchanger according to an embodiment of the present invention; and
A further description of the invention will be made as below with reference to embodiments of the present invention taken in conjunction with the accompanying drawings.
As illustrated in
The refrigerant guiding pipe 10 further comprises a recessed wall section 23 depressed towards the inner chamber 19. In an embodiment, at least a first end 231 of the recessed wall section 23 in the axial direction of the refrigerant guiding pipe is separated from the pipe wall 17, thereby forming the opening 11b. The recessed wall section 23 constitutes an example of the refrigerant guiding wall portion.
At least a middle portion 23a of the recessed wall section 23 in the direction perpendicular to the axial direction of the refrigerant guiding pipe, or the recessed wall section 23 is inclined with respect to the axial direction of the refrigerant guiding pipe 10, or at least a portion of the recessed wall section 23 is inclined with respect to the axial direction of the refrigerant guiding pipe 10, and the first end 231 of the recessed wall section 23 is closer to an axis 15 of the refrigerant guiding pipe 10 than a second end 232 of the the recessed wall section 23 opposite to the first end 231. The middle portion 23a extends from the first end 231 to the second end 232 in the axial direction of the refrigerant guiding pipe 10.
As illustrated in
As illustrated in
In an embodiment, at least the middle portion 23a of the recessed wall section 23 in the direction perpendicular to the axial direction of the refrigerant guiding pipe 10 has a section along the axial direction of the refrigerant guiding pipe, the section has a shape of a substantially straight line or is substantially straight, and at least the middle portion 23a of the recessed wall section 23 in the direction perpendicular to the axial direction of the refrigerant guiding pipe is inclined at an angle γ with respect to the axial direction of the refrigerant guiding pipe 10. Alternatively, the recessed wall section 23 has a section along the axial direction of the refrigerant guiding pipe, the section has a shape of a substantially straight line or is substantially straight, and the recessed wall section 23 is inclined at an angle γ with respect to the axial direction of the refrigerant guiding pipe 10. At least the middle portion 23a of the recessed wall section 23 in the direction perpendicular to the axial direction of the refrigerant guiding pipe is positioned at an angle γ of more than zero degree and less than 90 degrees, desirably from about 5 degrees to about 75 degrees, with respect to the axial direction of the refrigerant guiding pipe 10; or the recessed wall section 23 is positioned at an angle γ of more than zero degree and less than 90 degrees, desirably from about 5 degrees to about 75 degrees, with respect to the axial direction of the refrigerant guiding pipe 10.
The refrigerant guiding pipe 10 with the above configuration may also serve as a collector in the outlet manifold 101.
As illustrated in
A row of the openings 11b or a plurality of rows of the openings 11b such as two or three rows of the openings 11b are disposed along the axial direction of the refrigerant guiding pipe 10.
Another method of forming the opening 11b is to form the opening 11b and the recessed wall section 23 by pressing.
In the above examples, the refrigerant guiding pipe 10 is formed with a pipe having a circular cross-section. The refrigerant guiding pipe 10 may also be formed of a pipe having any other cross section such as an elliptical or rectangular cross section. In addition, the refrigerant guiding pipe 10 may be formed of a pipe having a varying radius. The refrigerant guiding pipe 10 may be formed of any appropriate pipe known in the art.
Referring to
As illustrated in
Alternatively, at least the middle portion 23a of the recessed wall section 23 in the direction perpendicular to the axial direction of the refrigerant guiding pipe 10 has a section along the axial direction of the refrigerant guiding pipe 10, and the section has substantially a shape of a curve or arc, or is substantially curved; or the recessed wall section 23 has a section along the axial direction of the refrigerant guiding pipe 10, and the section has substantially a shape of a curve or arc, or is substantially curved. The middle portion 23a extends from the first end 231 to the second end 232 in the axial direction of the refrigerant guiding pipe 10.
It may facilitate decrease of resistance to refrigerant flowing through the opening by configured the recessed wall section 23 in a shape of an arc or an arc-like shape.
a and 6b show a refrigerant guiding pipe 10 according to an embodiment. The structure of the refrigerant guiding pipe 10 according to this embodiment may be substantially the same as that of the refrigerant guiding pipe 10 according to any one of the embodiments of
a and 7b show a refrigerant guiding pipe 10 according to an embodiment. The structure of the refrigerant guiding pipe 10 according to this embodiment may be substantially the same as that of the refrigerant guiding pipe 10 according to any of the embodiments of
a and 8b show a refrigerant guiding pipe 10 according to an embodiment. The structure of the refrigerant guiding pipe 10 according to this embodiment may be substantially the same as that of the refrigerant guiding pipe 10 according to any of the embodiments of
It can be appreciated from the above embodiments of the recessed wall section 23:
At least the middle portion 23a of the refrigerant guiding wall portion, such as the recessed wall section 23, in the direction perpendicular to the axial direction of the refrigerant guiding pipe 10 has a section along the axial direction of the refrigerant guiding pipe, the section has a shape of a substantially straight line or is substantially straight, and the middle portion 23a is inclined at an angle γ with respect to the axial direction of the refrigerant guiding pipe 10. Alternatively, the refrigerant guiding wall portion such as the recessed wall section 23 has a section along the axial direction of the refrigerant guiding pipe, the section has a shape of a substantially straight line or is substantially straight, and the refrigerant guiding wall portion such as the recessed wall section 23 is inclined at an angle γ with respect to the axial direction of the refrigerant guiding pipe 10. The angle γ is about more than 0 degree and less than 90 degrees, desirably in the range from about 5 degrees to about 75 degrees.
Alternatively, at least the middle portion 23a of the refrigerant guiding wall portion in the direction perpendicular to the axial direction of the refrigerant guiding pipe 10 has a section along the axial direction of the refrigerant guiding pipe 10, and the section is composed of a plurality of substantially straight line-shaped segments or a plurality of substantially straight segments, or the section has substantially a shape of a curve or arc or is substantially curved; or the refrigerant guiding wall portion has a section along the axial direction of the refrigerant guiding pipe 10, and the section is composed of a plurality of substantially straight line-shaped segments or a plurality of substantially straight segments, or the section has substantially a shape of a curve or arc or is substantially curved. The middle portion 23a extends from the first end 231 to the second end 232 in the axial direction of the refrigerant guiding pipe 10.
In an embodiment, at least the middle portion 23a of the refrigerant guiding wall portion in the direction perpendicular to the axial direction of the refrigerant guiding pipe 10 has a section along the axial direction of the refrigerant guiding pipe 10, and the section comprises at least one of both at least one substantially straight line-shaped segment and at least one substantially curve-shaped segment; or the refrigerant guiding wall portion has a section along the axial direction of the refrigerant guiding pipe, and the section comprises at least one of both at least one substantially straight line-shaped segment and at least one substantially curve-shaped segment.
In the above embodiments, at least the first end 231 is separated from the pipe wall 17. Alternatively, at least a part of the edge of the recessed wall section 23 is separated from the pipe wall 17.
A heat exchanger 100 according to an embodiment of the present invention will be described below in detail.
Referring to
As illustrated in
Whether the refrigerant guiding pipe 10 serves as a distributor in the inlet manifold 102 or as a collector in the outlet manifold 101, the end 31 of the refrigerant guiding pipe 10 will be connected to refrigerant piping but the other end 33 will not be connected to the refrigerant piping. Therefore, the refrigerant guiding pipe 10 may be designed in such a way that the number of the heat exchange tubes 103 such as flat tubes is N in the non-opening range from the end 31 of the refrigerant guiding pipe 10 to be connected with a refrigerant piping to a position spaced away from the end 31 by a predetermined distance, that the number of the heat exchange tubes 103 over a range of the refrigerant guiding pipe 10 corresponding to all of the heat exchange tubes 103 is T, and a ratio of the number N to the number T is more than about 20% and less than about 99%, desirably more than about 95% and less than about 99%.
As illustrated in
Two-phase refrigerant in the refrigerant guiding pipe 10 is ejected from the openings 11b, and a part of the two-phase refrigerant enters directly into inner chambers of the heat exchange tubes 103 such as flat tubes so as to avoid excess amount of liquid refrigerant from entering into the heat exchange tubes 103 such as flat tubes. The remaining refrigerant rushes to an end of the manifold 102 and then flows reversely to be distributed to the heat exchange tubes 103 such as flat tubes uniformly.
As illustrated in
In the above embodiments, refrigerant flows along the inner chamber of the refrigerant guiding pipe, and the refrigerant guiding wall portion mainly functions to guide the refrigerant. The refrigerant is ejected to an inner cavity of the manifold along the refrigerant guiding wall portion so that resistance loss is low. A part of refrigerant can be ejected directly into inner chambers of the heat exchange tubes and the remaining refrigerant rushes to an end of the manifold and then flows reversely to be uniformly distributed to the remaining heat exchange tubes. Refrigerant is mixed in the manifold so that gaseous refrigerant and liquid refrigerant are uniformly mixed and do not layer.
The structures described in the above embodiments may be appropriately combined to form new embodiments. Features in one embodiment may also be applicable to the other embodiments or substitute for those of the other embodiments.
Although the embodiments of the present invention have been described with reference to the drawings, the embodiments shown in the drawings are intended to illustrate desirable embodiments of the present invention and shall not be construed to limit the present invention.
For example, the opening and the refrigerant guiding wall portion such as the recessed wall section have symmetrical structures in the above embodiments. Alternatively, the opening and the refrigerant guiding wall portion such as the recessed wall section may have asymmetrical structures. For example, when the refrigerant guiding pipe is made of a circular pipe, the opening and the refrigerant guiding wall portion such as the recessed wall section may be symmetrical or asymmetrical with respect to a plane passing through a center axis of the refrigerant guiding pipe.
In addition, in the above embodiments, the example of the refrigerant guiding wall portion is the recessed wall section. However, the refrigerant guiding wall portion is not limited to the recessed wall section. Refrigerant passing through the opening may be guided in other appropriate ways. For example, a separate refrigerant guiding wall portion such as a guide pipe and a guide element may be soldered to the refrigerant guiding pipe in the vicinity of the opening, or to an inside or outside of the refrigerant guiding pipe to guide refrigerant passing through the opening. In addition, the opening may have any appropriate shape and the refrigerant guiding wall portion may have any appropriate shape and structure.
Furthermore, in the above embodiments, at least the first end of the refrigerant guiding wall portion on one side in the axial direction of the refrigerant guiding pipe is separated from the pipe wall, thereby forming the opening. However, the present invention is not limited to this. Alternatively, the refrigerant guiding wall portion may be separated from the pipe wall only on one side or both sides of the refrigerant guiding wall portion in a circumferential direction of the refrigerant guiding pipe, thereby forming the opening; or the refrigerant guiding wall portion may be separated from the pipe wall at any other appropriate portion of the edge of the refrigerant guiding wall portion, thereby forming the opening:
Moreover, in the above embodiments, the refrigerant guiding wall portion may have a shape of a flat plate or a curved surface, or may comprise both a part having a shape of a flat plate and a part having a shape of a curved surface. The section of the refrigerant guiding wall portion along the axial direction of the refrigerant guiding pipe has a shape of a substantially straight line or is substantially straight, or the section is composed of a plurality of substantially straight line-shaped segments or has substantially a shape of a curve. Alternatively, the section of the refrigerant guiding wall portion along the axial direction of the refrigerant guiding pipe may comprise at least one substantially straight line-shaped segment, or at least one substantially curve-shaped segment, or may comprise at least one substantially straight line-shaped segment and at least one substantially curve-shaped segment.
Number | Date | Country | Kind |
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201010282884 | Sep 2010 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2011/076423 | 6/27/2011 | WO | 00 | 5/9/2013 |