The present disclosure relates to a refrigerant reservoir container formed to separate two-phase gas-liquid refrigerant into gas refrigerant and liquid refrigerant and to store the liquid refrigerant in a container, and relates to a refrigeration cycle apparatus provided with the refrigerant reservoir container.
Various refrigerant reservoir containers have been disclosed and put into practical use that are formed to separate two-phase gas-liquid refrigerant into gas refrigerant and liquid refrigerant and to store the liquid refrigerant in a container. Patent Literature 1, for example, discloses a gas-liquid separator that is disposed in a refrigeration cycle, and separates refrigerant into gas-phase refrigerant and liquid-phase refrigerant. An internal space of this gas-liquid separator is partitioned by a first plate and a second plate. The first plate partitions off the lower portion of the gas-liquid separator and defines a liquid-phase refrigerant accumulation chamber in which liquid-phase refrigerant accumulates. The second plate partitions off the upper portion in the gas-liquid separator and defines a gas-phase refrigerant collecting chamber in which gas-phase refrigerant collects. A refrigerant inflow chamber into which refrigerant flows is defined between the first plate and the second plate. A liquid-phase refrigerant outflow pipe is connected to the liquid-phase refrigerant accumulation chamber, and liquid-phase refrigerant flows to the outside of the gas-liquid separator through the liquid-phase refrigerant outflow pipe. A gas-phase refrigerant outflow pipe is connected to the gas-phase refrigerant collecting chamber, and gas-phase refrigerant flows to the outside of the gas-liquid separator through the gas-phase refrigerant outflow pipe. A refrigerant inflow pipe is connected to the refrigerant inflow chamber, and refrigerant flows into the refrigerant inflow chamber through the refrigerant inflow pipe.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2015-172469
In the gas-liquid separator disclosed in Patent Literature 1, the liquid-phase refrigerant outflow pipe is connected to the liquid-phase refrigerant accumulation chamber in addition to the gas-phase refrigerant outflow pipe, through which gas-phase refrigerant flows to the outside of the gas-liquid separator, and hence, it is possible to cause liquid-phase refrigerant to flow to the outside through the liquid-phase refrigerant outflow pipe without causing the liquid-phase refrigerant to be stored in the liquid-phase refrigerant accumulation chamber. That is, in this gas-liquid separator, a small amount of liquid-phase refrigerant accumulates in the liquid-phase refrigerant accumulation chamber and hence, there is a small possibility that liquid-phase refrigerant undulates about the gas-liquid interface and droplets are thus less likely to scatter.
In contrast, in a refrigerant reservoir container provided with an outflow pipe through which gas refrigerant and liquid refrigerant flow from an upper space in a container to the outside of the container, liquid refrigerant separated from gas refrigerant is stored in a lower space in the container. After a certain amount of liquid refrigerant is stored, the liquid refrigerant flows out into a compressor through an outflow pipe that is commonly used with gas refrigerant. In the refrigerant reservoir container having such a configuration, when gas refrigerant flows out from the refrigerant reservoir container through the outflow pipe and is sucked into the compressor, there is a possibility that stored liquid refrigerant undulates and scatters, and then droplets having scattered reach the outflow pipe and flow into the compressor together with gas refrigerant. When an excessively large amount of liquid refrigerant flows to the outside of the refrigerant reservoir container and then flows into the compressor together with gas refrigerant, there is a possibility that refrigerating machine oil inside the shell of the compressor is diluted, thus causing seizure at the sliding portion of the compressor.
The present disclosure has been made to solve the above-mentioned problem, and it is an object of the present disclosure to provide a refrigerant reservoir container that efficiently stores, in the lower space of the container, liquid refrigerant separated from gas refrigerant, and that avoids dilution of refrigerating machine oil caused by inflow of liquid refrigerant into the compressor together with gas refrigerant by reducing the excessive outflow of stored liquid refrigerant, leading to achieving a high reliability of the compressor, and it is another object of the present disclosure to provide a refrigeration cycle apparatus provided with the refrigerant reservoir container.
A refrigerant reservoir container according to one embodiment of the present disclosure is provided with a container body that forms an outer shell of the refrigerant reservoir container, an inflow pipe connected to the container body and through which two-phase gas-liquid refrigerant flows into an upper space in the container body, an outflow pipe connected to the container body and through which gas refrigerant and liquid refrigerant flow from the upper space in the container body to an outside of the container body, and an undulation prevention plate that is located in the container body and partitions an internal space of the container body into the upper space and a lower space. The refrigerant reservoir container is formed to separate the two-phase gas-liquid refrigerant into gas refrigerant and liquid refrigerant and to store the liquid refrigerant in the lower space in the refrigerant reservoir container, the undulation prevention plate is provided with a plurality of through holes through which the upper space and the lower space communicate with each other and through which liquid refrigerant flows into the lower space, and the plurality of through holes are annularly arranged along an inner wall surface of the container body.
A refrigeration cycle apparatus according to another embodiment of the present disclosure is provided with the above-mentioned refrigerant reservoir container, and a compressor connected to the refrigerant reservoir container via an outflow pipe.
According to an embodiment of the present disclosure, liquid refrigerant separated from gas refrigerant in the upper space of the container body is efficiently stored in the lower space through the plurality of through holes annularly arranged along the inner wall surface of the container body. Further, even when liquid refrigerant stored in the lower space of the container body undulates about the gas-liquid interface and droplets thus scatter, the undulation prevention plate prevents the scattering and hence, it is possible to reduce the likelihood of a situation in which droplets of undulating liquid refrigerant reach the outflow pipe and flows into the compressor together with gas refrigerant. That is, the excessive outflow of the stored liquid refrigerant is reduced and hence, dilution of refrigerating machine oil caused by inflow of liquid refrigerant into the compressor is avoided, leading to achieving a high reliability of the compressor.
Hereinafter, Embodiments of the present disclosure will be described with reference to drawings. In the respective drawings, identical or corresponding components are given the same reference signs, and the description of such components is omitted or simplified when appropriate. The shapes, the sizes, the arrangement, and other features about the configuration of the components described in the respective drawings may be suitably changed.
First, a refrigeration cycle apparatus 100 provided with a refrigerant reservoir container 101 according to Embodiment 1 will be described with reference to
As shown in
The compressor 10 compresses sucked refrigerant into a high-temperature and high-pressure state, and then discharges the refrigerant. The compressor 10 may be an inverter compressor, for example. The refrigerant discharged from the compressor 10 flows into the outdoor heat exchanger 12 or the indoor heat exchanger 14.
The flow switching device 11 may be a four-way valve, for example, and is configured to switch flow passages for refrigerant. During a cooling operation, the flow switching device 11 switches the refrigerant flow passages such that a refrigerant discharge port of the compressor 10 is connected to a gas port of the outdoor heat exchanger 12, and a refrigerant suction port of the compressor 10 is connected to a gas port of the indoor heat exchanger 14. In contrast, during a heating operation, the flow switching device 11 switches the refrigerant flow passages such that the refrigerant discharge port of the compressor 10 is connected to the gas port of the indoor heat exchanger 14, and the refrigerant suction port of the compressor 10 is connected to the gas port of the outdoor heat exchanger 12. The flow switching device 11 may be formed by combining two-way valves or three-way valves.
During the cooling operation, the outdoor heat exchanger 12 serves as a condenser, and allows heat exchange between refrigerant discharged from the compressor 10 and air. During the heating operation, the outdoor heat exchanger 12 serves as an evaporator, and allows heat exchange between refrigerant flowing out from the expansion mechanism 13 and air. The outdoor heat exchanger 12 sucks outdoor air by use of a blower, allows heat exchange between the air and refrigerant, and then discharges the air to the outside.
The expansion mechanism 13 causes refrigerant flowing through the refrigerant circuit to expand by reducing the pressure of the refrigerant. For example, the expansion mechanism 13 may be an electronic expansion valve where an opening degree is variably controlled.
During the cooling operation, the indoor heat exchanger 14 serves as an evaporator, and allows heat exchange between refrigerant flowing out from the expansion mechanism 13 and air. During the heating operation, the indoor heat exchanger 14 serves as a condenser, and allows heat exchange between refrigerant discharged from the compressor 10 and air. The indoor heat exchanger 14 sucks indoor air by use of a blower, allows heat exchange between the air and refrigerant, and then supplies the air to the inside of the room.
As shown in
The action of the refrigeration cycle apparatus 100 during the cooling operation will be described below. High-temperature and high-pressure gas refrigerant discharged from the compressor 10 passes through the flow switching device 11, and then flows into the outdoor heat exchanger 12 to exchange heat with air, thus being condensed and liquefied. The condensed and liquefied refrigerant is reduced in pressure by the expansion mechanism 13 to become low-pressure two-phase gas-liquid refrigerant, and then flows into the indoor heat exchanger 14 to exchange heat with air, thus being gasified. The gasified refrigerant passes through the flow switching device 11, and is then sucked into the compressor 10 via the refrigerant reservoir container 101.
Next, the action of the refrigeration cycle apparatus 100 during the heating operation will be described. High-temperature and high-pressure gas refrigerant discharged from the compressor 10 passes through the flow switching device 11, and then flows into the indoor heat exchanger 14 to exchange heat with air, thus being condensed and liquefied. The condensed and liquefied refrigerant is reduced in pressure by the expansion mechanism 13 to become low-pressure two-phase gas-liquid refrigerant, and then flows into the outdoor heat exchanger 12 to exchange heat with air, thus being gasified. The gasified refrigerant passes through the flow switching device 11, and is then sucked into the compressor 10 via the refrigerant reservoir container 101.
Next, the refrigerant reservoir container 101 according to Embodiment 1 will be described with reference to
As shown in
As shown in
As shown in
As shown in
In the refrigerant reservoir container 101, two-phase gas-liquid refrigerant flows into the upper space 1a in the container body 1 through the inflow pipe 2. After the two-phase gas-liquid refrigerant flows into the upper space 1a, the two-phase gas-liquid refrigerant is separated into gas refrigerant and liquid refrigerant. Gas refrigerant with a low density accumulates in the upper space 1a in the container body 1, flows to the outside of the container body 1 through the outflow pipe 3, and is then sucked into the compressor 10. In contrast, because of the effect of gravity, liquid refrigerant with a high density flows into the lower space 1b in the container body 1 through the plurality of through holes 5, which are provided to the undulation prevention plate 4, and is then stored in the lower space 1b in the container body 1. After a certain amount of the liquid refrigerant 6 flows into and is stored in the lower space 1b, the liquid refrigerant 6 is discharged to the compressor 10 through the through holes 5 and the outflow pipe 3.
As described above, the refrigerant reservoir container 101 according to Embodiment 1 is provided with the container body 1 that forms the outer shell of the refrigerant reservoir container 101, the inflow pipe 2 connected to the container body 1 and through which two-phase gas-liquid refrigerant flows into the upper space 1a in the container body 1, the outflow pipe 3 connected to the container body 1 and through which gas refrigerant and liquid refrigerant flow from the upper space 1a in the container body 1 to the outside of the container body 1, and the undulation prevention plate 4 that is located in the container body 1 and partitions the internal space of the container body 1 into the upper space 1a and the lower space 1b. The undulation prevention plate 4 is provided with the plurality of through holes 5 through which the upper space 1a and the lower space 1b communicate with each other and through which liquid refrigerant flows into the lower space 1b. The through holes 5 are annularly arranged along the inner wall surface of the container body 1.
With such a configuration, in the refrigerant reservoir container 101, liquid refrigerant separated from gas refrigerant in the upper space 1a is caused to pass through the plurality of through holes 5, annularly arranged along the inner wall surface of the container body 1, thus being efficiently stored in the lower space 1b. Further, even when the liquid refrigerant 6 stored in the lower space 1b in the container body 1 undulates about the gas-liquid interface and droplets thus scatter, the undulation prevention plate 4 prevents the scattering by use of the center portion of the lower surface of the undulation prevention plate 4 and hence, it is possible to reduce the likelihood of a situation in which droplets of the undulating liquid refrigerant 6 reach the outflow pipe 3 and flows into the compressor 10 together with gas refrigerant. That is, the excessive outflow of the stored liquid refrigerant 6 is reduced and hence, dilution of refrigerating machine oil caused by inflow of liquid refrigerant into the compressor 10 is avoided, leading to achieving a high reliability of the compressor 10.
Next, a refrigerant reservoir container 102 according to Embodiment 2 will be described with reference to
The refrigerant reservoir container 102 according to Embodiment 2 is also provided with the container body 1, the inflow pipe 2, the outflow pipe 3, and an undulation prevention plate 4 as shown in
The refrigerant reservoir container 102 according to Embodiment 2 is characterized in that, of the plurality of through holes (5a, 5b, 5c), the through holes (5a, 5b) located closer to the inflow pipe 2 than are the through holes 5c each have a hole diameter larger than the hole diameter of each of the through holes 5c located closer to the outflow pipe 3 than are the through holes (5a, 5b). In the case of the example shown in the drawing, three kinds of through holes (5a, 5b, 5c) having different hole diameters are provided. Of the of the plurality of through holes, one through hole 5a located closest to the inflow pipe 2 has the largest hole diameter. Two through holes 5b each adjacent to the through hole 5a each other each have an intermediate hole diameter. Remaining six through holes 5c located closer to the outflow pipe 3 than are the other through holes each have the smallest hole diameter. The area of the through hole 5a having the largest hole diameter is larger than the area of the through hole 5b having the intermediate hole diameter by approximately 20%, for example. The area of the through hole 5b having the intermediate hole diameter is larger than the area of the through hole 5c having the smallest hole diameter by approximately 20%, for example. By adopting the configuration in which the through holes (5a, 5b), located closer to the inflow pipe 2 than are the through holes 5c, each have the hole diameter larger than the hole diameter of each of the through holes 5c, located closer to the outflow pipe 3 than are the through holes (5a, 5b), as described above, after liquid refrigerant of two-phase gas-liquid refrigerant flows into the refrigerant reservoir container 102 through the inflow pipe 2, it is possible to quickly send the liquid refrigerant to the lower space 1b in the container body 1 through the through holes (5a, 5b).
The ratios of the sizes of the through holes (5a, 5b, 5c) are not limited to the above-mentioned ratios, and other ratios may be adopted. The configuration of the through holes (5a, 5b, 5c) of the refrigerant reservoir container 102 is not limited to the configuration shown in the drawing. The hole diameters of the through holes (5a, 5b, 5c) are not limited to three kinds shown in the drawing, and it is sufficient that two or more kinds of hole diameters be adopted. For example, a configuration may be adopted in which the through hole 5a having the largest hole diameter shown in
As described above, in the refrigerant reservoir container 102 according to Embodiment 2, of the plurality of through holes (5a, 5b, 5c), the through holes (5a, 5b) located closer to the inflow pipe 2 than are the through holes 5c each have the hole diameter larger than the hole diameter of each of the through holes 5c located closer to the outflow pipe 3 than are the through holes (5a, 5b). With such a configuration, after liquid refrigerant of two-phase gas-liquid refrigerant flows into the refrigerant reservoir container 102 through the inflow pipe 2, it is possible to quickly send the liquid refrigerant to the lower space 1b in the container body 1 through the through hole 5a having a large hole diameter. Further, by causing the through holes 5c located closer to the outflow pipe 3 than are the other through holes to have a small hole diameter, it is possible to surely obtain the area of the center portion of the undulation prevention plate 4, and the center portion is surrounded by the through holes (5a, 5b, 5c). Accordingly, even when the liquid refrigerant 6 stored in the lower space 1b undulates about the gas-liquid interface and droplets thus scatter, the undulation prevention plate 4 prevents the scattering by use of the center portion of the lower surface of the undulation prevention plate 4 and hence, it is possible to reduce the likelihood of a situation in which droplets of the undulating liquid refrigerant 6 reach the outflow pipe 3 and flow into the compressor 10 together with gas refrigerant.
Next, a refrigerant reservoir container 103 according to Embodiment 3 will be described with reference to
As shown in
In the refrigerant reservoir container 103 according to Embodiment 3, as shown in
After two-phase gas-liquid refrigerant flows into the refrigerant reservoir container 103 through the inflow pipe 2, the two-phase gas-liquid refrigerant vigorously impinges on the upper surface of the undulation prevention plate 4 at the center position. After the two-phase gas-liquid refrigerant impinges on the upper surface of the undulation prevention plate 4, droplets of liquid refrigerant radially scatter, so that gas refrigerant and the liquid refrigerant are separated from each other. The droplets of the liquid refrigerant flow into the lower space 1b in the container body 1 through the plurality of through holes 5 and are stored in the lower space 1b in the container body 1. In contrast, the gas refrigerant accumulates in the upper space 1a in the container body 1, flows to the outside of the container body 1 through the outflow pipe 3, and is then sucked into the compressor 10.
As described above, in the refrigerant reservoir container 103 according to Embodiment 3, the inflow pipe 2 is connected to the container body 1 such that the discharge port of the inflow pipe 2 faces toward a position, on the upper surface of the undulation prevention plate 4, that avoids the through holes 5. With such a configuration, after two-phase gas-liquid refrigerant flows into the refrigerant reservoir container 103 through the inflow pipe 2, the refrigerant reservoir container 103 causes the two-phase gas-liquid refrigerant to vigorously impinge on the upper surface of the undulation prevention plate 4. Accordingly, such impingement promotes separation between gas refrigerant and liquid refrigerant and hence, it is possible to efficiently store liquid refrigerant in the lower space 1b in the container body 1 through the through holes 5 of the undulation prevention plate 4.
Next, a refrigerant reservoir container 104 according to Embodiment 4 will be described with reference to
As shown in
In the refrigerant reservoir container 104 according to Embodiment 4, as shown in
After two-phase gas-liquid refrigerant flows into the refrigerant reservoir container 104 through the inflow pipe 2, the two-phase gas-liquid refrigerant rotates in the circumferential direction along the inner wall surface of the container body 1. Regarding the two-phase gas-liquid refrigerant, liquid refrigerant with high density and heavy gravity is separated from gas refrigerant because of the rotation. The separated liquid refrigerant falls while rotating in the circumferential direction along the inner wall surface of the container body 1, and ultimately reaches the upper surface of the undulation prevention plate 4. After the liquid refrigerant reaches the upper surface of the undulation prevention plate 4, the liquid refrigerant flows into the lower space 1b in the container body 1 through the plurality of through holes 5 and is stored in the lower space 1b in the container body 1. In contrast, the gas refrigerant accumulates in the upper space 1a in the container body 1, flows to the outside of the container body 1 through the outflow pipe 3, and is then sucked into the compressor 10.
As described above, in the refrigerant reservoir container 104 according to Embodiment 4, the inflow pipe 2 is connected to the container body 1 such that the discharge port of the inflow pipe 2 faces in the circumferential direction of the inner wall surface of the container body 1. With such a configuration, after two-phase gas-liquid refrigerant flows into the refrigerant reservoir container 104 through the inflow pipe 2, the refrigerant reservoir container 104 causes the two-phase gas-liquid refrigerant to rotate in the circumferential direction along the inner wall surface of the container body 1. Accordingly, such rotation promotes the separation between gas refrigerant and liquid refrigerant and hence, it is possible to efficiently store liquid refrigerant in the lower space 1b in the container body 1 through the through holes 5 of the undulation prevention plate 4.
Next, a refrigerant reservoir container 105 according to Embodiment 5 will be described with reference to
As shown in
The undulation prevention plate 4 in Embodiment 5 has a liquid guide portion 4a that is inclined toward the lower space 1b and guides liquid refrigerant to the through holes 5. The through holes 5 are provided at the destination of liquid refrigerant guided by the liquid guide portion 4a. The undulation prevention plate 4 shown in
In the refrigerant reservoir container 105 according to Embodiment 5, as shown in
The refrigerant reservoir container 105 according to Embodiment 5 is not limited to the configurations shown in
As described above, the undulation prevention plate 4 of the refrigerant reservoir container 105 according to Embodiment 5 has the liquid guide portion 4a, which is inclined toward the lower space 1b and guides liquid refrigerant to the through holes 5. For example, the undulation prevention plate 4 has a shape protruding toward the upper surface of the container body 1 and the inclined surface inclined toward the inner wall surface of the container body 1 from the protruding portion forms the liquid guide portion 4a. With such a configuration, the refrigerant reservoir container 105 guides liquid refrigerant separated from gas refrigerant to the through holes 5 by the liquid guide portion 4a and hence, it is possible to efficiently store the liquid refrigerant in the lower space 1b in the container body 1.
The refrigerant reservoir containers (101 to 105) and the refrigeration cycle apparatus 100 have been described above with reference to Embodiments.
However, the refrigerant reservoir containers (101 to 105) and the refrigeration cycle apparatus 100 are not limited to the configurations of the above-mentioned Embodiments. For example, the refrigerant reservoir containers (101 to 105) are not limited to the configurations shown in the drawings, and may have other components. Further, the refrigeration cycle apparatus 100 is not limited to the configuration shown in the drawings, and may have other components. In short, the refrigerant reservoir containers (101 to 105) and the refrigeration cycle apparatus 100 have variations to which design changes or applications are normally added by those who are skilled in the art without departing from the technical concept.
1: container body, 1a: upper space, 1b: lower space, 2: inflow pipe, 3: outflow pipe, 4: undulation prevention plate, 4a: liquid guide portion, 5, 5a, 5b, 5c: through hole, 6: liquid refrigerant, 10: compressor, 11: flow switching device, 12: outdoor heat exchanger, 13: expansion mechanism, 14: indoor heat exchanger, 15: refrigerant pipe, 100: refrigeration cycle apparatus, 101, 102, 103, 104, 105: refrigerant reservoir container, 200: refrigerant circuit
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/018304 | 5/14/2021 | WO |