The present invention relates to a refrigerant suction structure in a fixed displacement type piston compressor provided with a rotary valve. The piston defines a compression chamber within a cylinder bore. The rotary valve has an introduction passage for introducing refrigerant from a suction pressure zone to the compression chamber. The rotary valve integrally rotates with a rotary shaft. Further, the present invention relates to an operation control method in the fixed displacement type piston compressor.
Japanese Laid-Open Patent Publication Nos. 7-119631 and 2006-83835 each disclose a piston compressor using a rotary valve. Japanese Laid-Open Patent Publication Nos. 64-88064 and 2000-145629 each disclose a piston compressor using a reed valve type suction valve. The piston compressor using the rotary valve has a less suction resistance at a time of drawing suction gas into a cylinder bore and is excellent in an energy efficiency in comparison with the piston compressor using the reed type suction valve.
Japanese Laid-Open Patent Publication No. 7-119631 discloses a starting impact which may be generated at a time of starting a compressor. If torque is rapidly increased in accordance with compression of gas at a time of starting the compressor, a load is applied to an internal combustion engine, which serves as a vehicle engine. As a result, a traveling speed of the vehicle may be lowered for a moment. In this case, a vehicle occupant feels a shock.
The rotary valve in Japanese Laid-Open Patent Publication No. 7-119631 can be moved in an axial direction of a rotary shaft in correspondence to a pressure in a control pressure chamber. The compressor has a suction port, which is a suction pressure zone positioned in a center portion of a cylinder block. The rotary valve has a bypass groove which can connect the cylinder bore with the suction port. The rotary valve is moved in the axial direction in such a manner that the bypass groove connects almost all the cylinder bores with the suction port at a time when the operation of the compressor is stopped and when the compressor is started. Accordingly, even if the piston actuates so as to compress the gas within the cylinder bore at a time of starting the compressor, the gas within the cylinder bore flows to the suction port via the bypass groove. As a result, the starting impact is suppressed.
It is necessary to minimize a clearance in a peripheral surface of the rotary valve, so that the gas does not leak along a peripheral surface of the rotary valve, and that the rotary valve can be rotated. Further, it is necessary that the clearance allows the rotary valve to move in the axial direction. However, it is very difficult to control the clearance mentioned above.
The piston compressor in Japanese Laid-Open Patent Publication No. 2000-145629 has a differential pressure sensitive on-off valve which is opened and closed on the basis of a differential pressure between a discharge pressure and a suction pressure. The differential pressure sensitive on-off valve is arranged between a low pressure refrigerant conduit introducing the refrigerant to the compressor from the outside of the compressor, and a suction chamber positioned within the compressor. If the compressor is started from a pressure balanced state, the differential pressure sensitive on-off valve comes to a closed state, and stops an inflow of the refrigerant from the outside of the compressor to the suction chamber. As a result, the starting impact is reduced.
However, even if the differential pressure sensitive on-off valve comes to the closed state, the refrigerant is left in the suction chamber, and the residual refrigerant is drawn to the cylinder bore so as to be compressed. Since the volumetric capacity of the suction chamber is large so as to suppress a suction pulsation of the compressor, the amount of the refrigerant drawn into the cylinder bore in a state in which the differential pressure sensitive on-off valve is closed is large. Accordingly, the effect of reducing the starting impact obtained by the differential pressure sensitive on-off valve is not sufficient.
An objective of the present invention is to improve the effect of reducing the starting impact.
According to one aspect of the invention, a refrigerant suction structure in a fixed displacement type piston compressor is provided. The compressor includes a rotary shaft coupled to an external drive source via a clutch. A plurality of cylinder bores are arranged around the rotary shaft. A plurality of pistons define compression chambers in the cylinder bores by being respectively accommodated in the cylinder bores. A cam body is integrated with the rotary shaft. The cam body converts a rotation of the rotary shaft into reciprocation of each of the pistons. A rotary valve has an introduction passage for introducing a refrigerant from a suction pressure zone to each of the compression chambers. The rotary valve integrally rotates with the rotary shaft. The suction pressure zone has a portion within the compressor. The introduction passage has outlets for feeding out the refrigerant toward each of the compression chambers. The refrigerant suction structure has a switch portion capable of being switched between a communication state and a shutoff state. The switch portion in the communication state allows the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage. The switch portion in the shutoff state shuts off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The switch portion includes a valve body, a working pressure chamber, and a working pressure applying portion. The valve body is capable of being switched between a communication position and a shutoff position. The valve body in the communication position allows the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage. The valve body in the shutoff position shuts off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The working pressure chamber introduces a working pressure that is applied to the valve body so as to arrange the valve body at the communication position. The working pressure applying portion applies the working pressure to the working pressure chamber. The pressure in the suction pressure zone acts against the pressure in the working pressure chamber through the valve body.
Further, according to another aspect of the invention, a refrigerant suction structure in a fixed displacement type piston compressor is provided. The refrigerant suction structure has a switch portion capable of being switched between a communication state and a shutoff state. The switch portion in the communication state allows the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage. The switch portion in the shutoff state shuts off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The switch portion includes a valve body capable of being switched between a communication position and a shutoff position. The valve body in the communication position allows the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage. The valve body in the shutoff position shuts off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. An electromagnetic driving portion drives the valve body on the basis of an electromagnetic force.
Further, another aspect of the invention, an operation control method in a fixed displacement type piston compressor is provided. The operation control method includes preparing a switch portion capable of being switched between a communication state and a shutoff state. The switch portion in the communication state allows the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage. The switch portion in the shutoff state shuts off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The switch portion is provided with a valve body, a working pressure chamber, and a working pressure applying portion. The valve body is capable being switched between a communication position allowing the portion of the suction pressure zone within the compressor to communicate with the outlet of the introduction passage, and a shutoff position shutting off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The working pressure chamber introduces a working pressure applied to the valve body to arrange the valve body at the communication position. The working pressure applying portion applies the working pressure to the working pressure chamber. The working pressure applying portion is provided with a switch valve that is switched between a first state, in which the refrigerant in the discharge pressure zone can be fed to the working pressure chamber and a second state, in which the refrigerant in the discharge pressure chamber cannot be fed to the working pressure chamber. The operation control method further includes setting the clutch to a coupled state after setting the switch valve to the second state, at a time of switching the clutch from the shutoff state to the coupled state. The operation control method further includes switching the switch valve to the first state after setting the clutch to the coupled state.
Further, according to another aspect of the invention, an operation control method in a fixed displacement type piston compressor is provided. The operation control method includes preparing a switch portion capable of being switched between a communication state and a shutoff state. The switch portion in the communication state allows the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage. The switch portion in the shutoff state shuts off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The switch portion is provided with a valve body and an electromagnetic driving portion. The valve body is capable being switched between a communication position allowing the portion of the suction pressure zone within the compressor to communicate with the outlets of the introduction passage, and a shutoff position shutting off the portion of the suction pressure zone within the compressor from the outlets of the introduction passage. The electromagnetic driving portion is capable of driving the valve body on the basis of an electromagnetic force. The electromagnetic driving portion is capable of switching the valve body between a first state, in which the valve body is arranged at the communication position, and a second state, in which the valve body is arranged at the shutoff position. The operation control method further includes setting the clutch to the coupled state after setting the electromagnetic driving portion to the second state, at a time of switching the clutch from the shutoff state to the coupled state. The operation control method further includes setting the electromagnetic driving portion to the first state after setting the clutch to the coupled state.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
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A front discharge chamber 131 is formed in the front housing member 13. A rear discharge chamber 141 and a suction chamber 142 are formed in the rear housing member 14. Each of the front discharge chamber 131 and the rear discharge chamber 141 is a portion of a discharge pressure zone within the compressor 10. The suction chamber 142 is a portion of a suction pressure zone within the compressor 10. The inside of the compressor refers to the inside of the entire housing of the compressor 10, and the outside of the compressor refers to the outside of the entire housing of the compressor 10.
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A swash plate 23, which serves as a cam body, is firmly attached to the rotary shaft 21. The swash plate 23 is accommodated in a swash plate chamber 24 defined by the front cylinder block 11 and the rear cylinder block 12. A lip seal type shaft seal member 22 is arranged between the front housing member 13 and the rotary shaft 21. The shaft seal member 22 prevents a gas leakage through clearance between the front housing member 13 and the rotary shaft 21. A protruding end portion of the rotary shaft 21 protruding to the outside from the front housing member 13 is connected to a vehicle engine 26, which is an external drive source, via an electromagnetic clutch 25. The rotary shaft 21 obtains a rotary driving force from the vehicle engine 26 via the electromagnetic clutch 25.
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In the case that the detected temperature is lower than the target temperature, or in the case that the detected temperature is higher than the target temperature and the temperature difference between the detected temperature and the target temperature is equal to or less than an allowable difference, the control computer C stops feeding the electric current to the electromagnetic clutch 25. In this case, the electromagnetic clutch 25 comes to a shut-off state, and a rotational driving force of the vehicle engine 26 is not transmitted to the rotary shaft 21. Further, in the case that the detected temperature is higher than the target temperature, and the temperature difference between the detected temperature and the target temperature gets over the allowable difference, the control computer C feeds the electric current to the electromagnetic clutch 25. In this case, the electromagnetic clutch 25 comes to a coupled state, and the rotational driving force of the vehicle engine 26 is transmitted to the rotary shaft 21.
A timing chart in
It is assumed that the compressor 10 is in an operation stop state (a state in which the electromagnetic clutch 25 is shut off), and the electromagnetic three-way valve 48 is in a demagnetized state (a state in which the current application is stopped). In a state in which the electromagnetic three-way valve 48 is demagnetized, the first valve body 54 is away from the valve seat 501 and the second valve body 60 closes the discharge port 581, as shown in
In step S1, the control computer C determines on the basis of a comparison between the detected temperature and the target temperature whether a compressor operation starting mode (a mode for starting the current application to the electromagnetic clutch 25) is established. In the case of YES in step S1, that is, in the case that the compressor operation starting mode is established, the control computer C starts the current application to the electromagnetic three-way valve 48 in step S2. If the electric current is fed to the electromagnetic three-way valve 48, the first valve body 54 comes into contact with the valve seat 501 and the passage 56 is closed, as shown in
In step S3, the control computer C determines whether a period ta [(t1−t3)=ta in the case illustrated in
In step S5, the control computer C determines whether a period tb [(t4−t1)=tb in the case illustrated in
The pressure (the working pressure) of the refrigerant within the rear discharge chamber 141 is higher than the pressure within the cylinder interior 442, and the pressure within the working pressure chamber 412 arranges the valve body 42 at the communication position shown in
After stopping the current application to the electromagnetic three-way valve 48, the computer C determines on the basis of the comparison between the detected temperature and the target temperature whether a compressor operation stopping mode (a mode for stopping the current application to the electromagnetic clutch 25) is established, in step S7. In the case of YES in step S7, that is, in the case that the compressor operation stopping mode is established, the control computer C starts the current application to the electromagnetic three-way valve 48 in step S8. If the current application to the electromagnetic three-way valve 48 is started, the communication between the working pressure chamber 412 and the rear discharge chamber 141 is shut off, and the working pressure chamber 412 communicates with the suction chamber 142. In other words, the working pressure corresponding to the discharge pressure within the working pressure chamber 412 is discharged to the suction chamber 142. In other words, the working pressure within the working pressure chamber 412 is released.
In step S9, the control computer C determines whether a period tc [(t2−t5)=tc in the case illustrated in
The torque waveform T1 in
The electromagnetic three-way valve 48, the working pressure chamber 412 and the valve body 42 construct a switch portion. The switch portion is capable of switching the suction chamber 142, which is a portion of the suction pressure zone within the compressor 10, to a state in which the suction chamber 142 communicates with the front outlet 312 and the rear outlet 313 of the in-shaft passage 31, which is an introduction passage, and a state in which the suction chamber 142 is shut off from the front outlet 312 and the rear outlet 313. In
The first embodiment has the following advantages.
(1) In the state in which the pressure within the rear discharge chamber 141, which is the working pressure, is not introduced to the working pressure chamber 412, the valve body 42 is arranged at the shutoff position shown in
(2) If the working pressure within the working pressure chamber 412 is released, the valve body 42 is returned to the shutoff position by the spring force of the first return spring 47. The use of the first return spring 47 simplifies the structure for returning the valve body 42 to the shutoff position.
(3) In the case that the valve body 42 exists at the shutoff position, the introduction port 441, which is an inlet of the cylinder interior 442 of the valve body 42, enters the working pressure recess 411 so as to be shielded, and in the case that the valve body 42 exists at the communication position, the introduction port 441 is out of the working pressure recess 411 so as to be exposed to the interior of the suction chamber 142. The structure in which the introduction port 441 comes in and out with respect to the interior of the working pressure recess 411 enlarges the introduction port 441, and is preferable for securing a sufficient passage cross-sectional area of the introduction passage.
In the second embodiment, the structure of the apparatus is the same as the case of the first embodiment, however, the second embodiment is different from the first embodiment in a point that the amount of the current application is gradually increased at a time of starting the current application to the electromagnetic clutch 25, as shown by a current application starting section K21 in a clutch waveform K2. The current application to the electromagnetic three-way valve 48 is stopped after the feed current value becomes maximum. The fluctuation of the fluctuation portion T21 in the torque waveform T2 expressing the torque fluctuation is suppressed more than the case of the first embodiment, on the basis of the current application start mentioned above to the electromagnetic clutch 25.
For example, in the conventional fixed displacement type piston compressor having no switch portion, the torque at a time of starting is great, that is, the load applied to the electromagnetic clutch 25 is great. Accordingly, if the amount of the current application is gradually increased in the same manner as the present invention, in the conventional compressor, a slip is generated in the electromagnetic clutch 25. Therefore, in the conventional compressor, it is hard to secure a reliability of the electromagnetic clutch 25.
In the present embodiment, since the torque at a time of starting is small, that is, the load applied to the electromagnetic clutch 25 is small, it is possible to carry out an operation control such as to gradually increase the amount of the current application to the electromagnetic clutch 25.
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A waveform W1 in a timing chart in
In the case that the current application to the electromagnetic clutch 25 is stopped, the current application to the electromagnetic on-off valve 67 is simultaneously stopped, and the electromagnetic on-off valve 67 gives way to the closed state from the open state. If the current application to the electromagnetic clutch 25 is stopped, that is, if the operation of the compressor 10 is stopped, the refrigerant is not discharged, so that the check valve 68 is closed. Accordingly, the balancing of the pressure within the compressor 10 is rapidly advanced.
In the case that the operation of the compressor 10 is stopped, the electromagnetic on-off valve 67 is in the closed state. However, since some amount of gas can leak in the electromagnetic on-off valve 67, the refrigerant having the discharge pressure remaining within the working pressure chamber 412 and within a portion of the inflow passage L between the communication port 401 and the electromagnetic on-off valve 67 leaks out to the portion 34A in the external refrigerant circuit 34 in the upstream side of the check valve 68 via the electromagnetic on-off valve 67. Accordingly, the balancing of the pressure within the working pressure chamber 412 is advanced. Therefore, the valve body 42 is arranged at the shutoff position shown in
The electromagnetic on-off valve 67 is in the demagnetized state (the closed state) before the current application to the electromagnetic clutch 25 is started, and the current application to the electromagnetic on-off valve 67 is started after the current application to the electromagnetic clutch 25. Accordingly, the valve body 42 is in a state of being at the shutoff position for some amount of time after the current application to the electromagnetic clutch 25 is started, and the refrigerant within the suction chamber 142 does not flow in the in-shaft passage 31. Therefore, the starting impact at a time of starting the compressor 10 is reduced.
If the current application to the electromagnetic on-off valve 67 is started after the current application to the electromagnetic clutch 25 is started, the electromagnetic on-off valve 67 gives way to the open state from the closed state, and the portion 34A of the external refrigerant circuit 34 in the upstream side of the check valve 68 communicates with the working pressure chamber 412. After starting the current application to the electromagnetic clutch 25 (that is, after the operation of the compressor 10 is started), the check valve 68 is maintained in the open state on the basis of the discharge of the refrigerant, and the discharged refrigerant is circulated to the suction chamber 142 via the external refrigerant circuit 34. In the case in which the current application to the electromagnetic clutch 25 is maintained (that is, a state in which the compressor 10 is operated), the electromagnetic on-off valve 67 is maintained in the open state, and the refrigerant pressure (the discharge pressure) in the portion 34A of the external refrigerant circuit 34 in the upstream side of the check valve 68 is applied to the working pressure chamber 412 via the inflow passage L and the electromagnetic on-off valve 67. Accordingly, the valve body 42 is arranged at a communication position shown in
The check valve 68, the electromagnetic on-off valve 67, the working pressure chamber 412, and the valve body 42 construct a switch portion. The switch portion is capable of switching the suction chamber 142, which is a portion of the suction pressure zone within the compressor 10, to a communication state, in which the suction chamber 142 communicates with the front outlet 312 and the rear outlet 313 in the introduction passage, and a shutoff state, in which the suction chamber 142 is shut off from the front outlet 312 and the rear outlet 313. In
The third embodiment has the same advantages as those of the first embodiment.
In the fourth embodiment, a normally open type electromagnetic on-off valve 67A is used in place of the normally closed type electromagnetic on-off valve 67 in the third embodiment. The normally open type electromagnetic on-off valve 67A is opened in the non-excited state, and is closed in the excited state. In
A waveform W2 in a timing chart in
If the operation of the compressor 10 is stopped, the refrigerant is not discharged, so that the check valve 68 is closed. Accordingly, the balancing of the pressure within the compressor 10 is rapidly advanced. In the case that the operation of the compressor 10 is stopped, the electromagnetic on-off valve 67A is in the open state. Accordingly, the refrigerant having the discharge pressure remaining within the working pressure chamber 412, and within a portion of the inflow passage L between the communication port 401 and the electromagnetic on-off valve 67A leaks out to the portion 34A of the external refrigerant circuit 34 in the upstream side of the check valve 68 via the electromagnetic on-off valve 67A. Therefore, the balancing of the pressure within the working pressure chamber 412 is rapidly advanced. Accordingly, the valve body 42 is arranged at a shutoff position shown by
The check valve 68, the electromagnetic on-off valve 67A, the working pressure chamber 412 and the valve body 42 construct a switch portion. The switch portion is capable of switching the suction chamber 142, which is a portion of the suction pressure zone within the compressor 10, to a state in which the suction chamber 142 communicates with the outlet of the introduction passage, and a state in which the suction chamber 142 is shut off. In
The fourth embodiment has the same advantages as those of the first embodiment.
A guide cylinder 45A fitted to the cylinder portion 44 of the valve body 42 is formed as a closed-end cylindrical shape, and is formed independently from the rear cylinder block 12, the rotary shaft 21 and the like. A bottom wall of the guide cylinder 45A comes into contact with an end surface 122 of the rear cylinder block 12. The guide cylinder 45A is fitted to the cylinder portion 44 of the valve body 42 in such a manner as to be allowed to move in a radial direction of the rotary shaft 21 with respect to the rotary shaft 21. A communication port 452 is formed in a bottom wall of the guide cylinder 45A in such a manner as to connect the cylinder interior 451 of the guide cylinder 45A with the in-shaft passage 31. The first return spring 47 is arranged between the bottom wall of the guide cylinder 45A and the piston portion 43. The valve body 42 is arranged at a communication position in
On the assumption that the refrigerant leaks through clearance between the valve body 42 and the cylinder 41 or clearance between the valve body 42 and the guide cylinder at a time when the valve body 42 is in a state of being at the shutoff position, the effect of reducing the starting impact is lowered.
However, the guide cylinder 45A of the present embodiment is fitted to the cylinder portion 44 of the valve body 42 in such a manner that the guide cylinder 45A is allowed to move in the radial direction of the rotary shaft 21 with respect to the rotary shaft 21. Accordingly, an axis 413 of the working pressure recess 411 is allowed to come into line with an axis 453 of the guide cylinder 45A. Therefore, it is possible to reduce a clearance between the cylinder portion 44 of the valve body 42 and the cylinder 41 and a clearance between the cylinder portion 44 of the valve body 42 and the guide cylinder 45A, and it is possible to prevent the refrigerant from leaking along a peripheral surface of the cylinder portion 44 of the valve body 42.
A piston 69 is slidably fitted to the cylinder 41, and a transmission rod 70 is coupled to the piston 69. The piston 69 defines the working pressure chamber 412 within the working pressure recess 411. The transmission rod 70 enters an in-shaft passage 31A. The in-shaft passage 31A is provided with a small-diameter passage 314, and a large-diameter passage 315 having a larger diameter than the small-diameter passage 314. A cylindrical small circumferential surface body 71 is fastened to a portion of the transmission rod 70 positioned within the small-diameter passage 314. A cylindrical large circumferential surface body 72 is fastened to a portion of the transmission rod 70 positioned within the large-diameter passage 315. The cylindrical small circumferential surface body 71 is fitted to the small-diameter passage 314 in such a manner as to be slidable in a direction of a rotation axis 210 of the rotary shaft 21, and be capable of opening and closing the front outlet 312, and the cylindrical large circumferential surface body 72 is fitted to the large-diameter passage 315 in such a manner as to be slidable in the direction of the rotation axis 210 of the rotary shaft 21, and be capable of opening and closing the rear outlet 313. The interior of the cylindrical large circumferential surface body 72 communicates a portion of the in-shaft passage 31A between the small circumferential surface body 71 and the large circumferential surface body 72 with a portion of the in-shaft passage 31A between the inlet 311 of the in-shaft passage 31A and the large circumferential surface body 72.
A first return spring 73 is arranged between a step 316 between the small-diameter passage 314 and the large-diameter passage 315, and the large circumferential surface body 72. The first return spring 73 urges a whole of the small circumferential surface body 71, the large circumferential surface body 72, the transmission rod 70 and the piston 69 toward the working pressure chamber 412 in such a manner as to press the piston 69 to the working pressure recess 411. The small circumferential surface body 71, the large circumferential surface body 72, the transmission rod 70 and the piston 69 construct a valve body defining the working pressure chamber 412 within the working pressure recess 411.
The sixth embodiment has the same advantages as those of the first embodiment. Further, in the sixth embodiment, since the refrigerant which can flow in the front compression chamber 271 and the rear compression chamber 281 at a time when the small circumferential surface body 71 and the large circumferential surface body 72 are at the shutoff position is constituted only by the refrigerant within the front outlet 312, within the rear outlet 313, within the front communication passage 32, and within the rear communication passage 33, the effect of reducing the starting impact is more noticeable than the case of the first embodiment.
In the case that the piston 69 is structured such as to be relatively rotatable with respect to the transmission rod 70, the piston 69 prevents the relative rotation between the first return spring 73 and the rotary shaft 21. Accordingly, it is possible to avoid an abrasion and damage of the first return spring 73 or the rotary shaft 21 caused by the relative rotation between the first return spring 73 and the rotary shaft 21. Alternatively, the large circumferential surface body 72 may be structured such as to be relatively rotatable with respect to the first return spring 73.
A disc-shaped circular plate 74 is fastened to a distal end of the transmission rod 70. As shown in
The seventh embodiment has the same advantages as those of the sixth embodiment.
A cylinder 75 is coupled to the piston 69 so as to be relatively rotatable with respect to the piston 69. The cylinder 75 is slidably fitted to the in-shaft passage 31A. An end wall 752 is formed in a distal end of the cylinder 75. An angular pin 76 is fastened to an inner end which is a dead end of the in-shaft passage 31A, and the angular pin 76 is inserted to the end wall 752 of the cylinder 75 so as to be relatively slidable. The cylinder 75 and the angular pin 76 are integrally rotated with the rotary shaft 21, and can slide within the in-shaft passage 31A in a state in which the angular pin 76 is inserted to the end wall 752.
The cylinder 75 is provided with a small-diameter cylindrical portion 77, which is fitted into the small-diameter passage 314, and a large-diameter cylindrical portion 78, which is fitted to the large-diameter passage 315. An introduction port 751 is formed in a portion of the large-diameter cylindrical portion 78 positioned within the suction chamber 142 so as to be capable of connecting the suction chamber 142 with a cylinder interior 750 of the cylinder 75.
A communication port 771 is formed in a portion of the small-diameter cylindrical portion 77 within the small-diameter passage 314 so as to communicate with the inside of the small-diameter cylindrical portion 77. A communication port 781 is formed in the large-diameter cylindrical portion 78 so as to communicate with the interior of the large-diameter cylindrical portion 78.
The first return spring 73 is arranged between a step 753 between the small-diameter cylindrical portion 77 and the large-diameter cylindrical portion 78, and the step 316 of the rotary shaft 21. The first return spring 73 urges the cylinder 75 toward the working pressure chamber 412 in such a manner as to press the piston 69 to the working pressure recess 411. The piston 69 and the cylinder 75 construct a valve body defining the working pressure chamber 412 within the working pressure recess 411.
The eighth embodiment has the same advantages as those of the sixth embodiment.
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A valve body 85 is accommodated in the valve accommodation chamber 83. The valve body 85 is capable of opening and closing the other cylinder port 813 of the refrigerant swirling cylinder 81. The valve body 85 is urged toward a position closing the cylinder port 813 by a compression spring 86. If a pressure of the refrigerant within the cylinder interior 812 overcomes a spring force of the compression spring 86, the refrigerant of the cylinder interior 812 pushes the valve body 85 so as to flow out to the valve accommodation chamber 83. The refrigerant swirling cylinder 81, the valve body 85 and the compression spring 86 construct a check valve 87. The refrigerant in the valve accommodation chamber 83 flows in the heat exchanger 37.
A constriction hole 402 extends through the end wall 40. The constriction hole 402, which serves as a constriction, connects the working pressure chamber 412 with a conduit 84. The oil separation chamber 82 communicates with the working pressure chamber 412 via the conduit 84 and the constriction hole 402. The pressure (the discharge pressure) within the oil separation chamber 82 is applied to the working pressure chamber 412 via the conduit 84 and the constriction hole 402. The constriction hole 402 and the conduit 84 construct a portion of an inflow passage which is located in a downstream side of the oil separator 79.
The oil is charged within the circuit constituted by the compressor 10 and the external refrigerant circuit 34, and the oil flows with the refrigerant.
The refrigerant flowing in the oil separation chamber 82 from the portion 34A of the external refrigerant circuit 34 swirls around the refrigerant swirling cylinder 81, and a mist-like oil flowing together with the refrigerant is separated within the oil separation chamber 82. The refrigerant swirling around the refrigerant swirling cylinder 81 flows in the cylinder interior 812, and the oil separated from the refrigerant can flow in the working pressure chamber 412 via the conduit 84 and the constriction hole 402. The conduit 84 and the constriction hole 402 construct an inflow passage reaching the portion 34A of the external refrigerant circuit 34, which is a discharge pressure zone, from the working pressure chamber 412.
In the case that the operation of the compressor 10 stops and the pressure within the compressor 10 is balanced, the valve body 42 is retained at a shutoff position shown in
If the pressure within the oil separation chamber 82 is increased in accordance with the start of the operation of the compressor 10, the pressure within the working pressure chamber 412 is also increased, and the valve body 42 is arranged at the communication position shown in
Since the ninth embodiment does not use the electromagnetic three-way valve 48 and the electromagnetic on-off valve 67, the ninth embodiment is advantageous in cost compared with those of the first to the fifth embodiments.
A communication chamber 88 and a valve hole 891 are formed in the rear housing member 14, and a plate-shaped opening and closing plate 90 is accommodated within the communication chamber 88 in such a manner as to be capable of opening and closing the valve hole 891. The valve hole 891 extends through a partition wall 89 which separates the communication chamber 88 and the suction chamber 142. An inlet 311 of the in-shaft passage 31 is positioned at an end surface of the rotary shaft 21 within the rear cylinder block 12, and is open to the communication chamber 88 within the rear housing member 14.
A piston 91 is fitted into the working pressure recess 411, and a transmission rod 92 is integrally formed in the piston 91. The opening and closing plate 90 is fastened to a distal end of the transmission rod 92. A flat valve seat surface 892 is formed in a surface of the partition wall 89 facing the communication chamber 88. The opening and closing plate 90 selectively contacts and separates from the valve seat surface 892. A seal surface 901 of the opening and closing plate 90 coming into contact with the valve seat surface 892 is formed as a flat surface. In other words, in the case that the opening and closing plate 90 closes the valve hole 891, the seal surface 901 of the opening and closing plate 90 comes into surface contact with the valve seat surface 892. The piston 91, the transmission rod 92 and the opening and closing plate 90 define the working pressure chamber 412 within the working pressure recess 411, and construct a valve body 93 opening and closing the valve hole 891.
A first return spring 94 is arranged between the piston 91 and the partition wall 89. The first return spring 94 urges the piston 91 in a direction in which the first return spring 94 presses the piston 91 to the working pressure recess 411. The valve body 93 in
A plurality of stoppers 902 are provided in a protruding manner in a back surface of the opening and closing plate 90 facing the end surface of the rotary shaft 21. The stopper 902 selectively contacts and separates from a distal end of a cylindrical portion 123 provided in a protruding manner in an end surface 122 of the rear cylinder block 12. In a state in which the valve body 93 is arranged at the communication position shown in
In a state in which the electromagnetic three-way valve 48 is magnetized, the valve body 93 is arranged at the shutoff position shown in
The magnetizing and demagnetizing timings of the electromagnetic three-way valve 48 are the same as the case of the first embodiment. Accordingly, the tenth embodiment also obtains the reducing effect of the starting impact. Further, since it is possible to reduce the volumetric capacity of the communication chamber 88 accommodating the plate-shaped opening and closing plate 90, the reducing effect of the starting impact is noticeable in the same manner as the case of the first embodiment.
A whole housing of the compressor 10A is constituted by the cylinder block 12, the front housing member 13, and the rear housing member 14. The swash plate 23 is accommodated in the swash plate chamber 24 defined between the cylinder block 12 and the front housing member 13. A one headed piston 95 linked to the swash plate 23 reciprocates within the cylinder bore 28 in accordance with the rotation of the swash plate 23. The rotary valve 36 is provided in the rotary shaft 21 so as to correspond to the cylinder block 12. The valve body 42 is provided in the rear housing member 14 so as to define the working pressure chamber 412.
The eleventh embodiment also has the same advantages as those of the first embodiment.
As shown in
As shown in
The fixed iron core 250 is fitted to the installation recess 404, and a coil 253 is embedded in the fixed iron core 250. The installation recess 404 is connected to the suction chamber 142. A pressure recess 260, which serves as a pressure chamber forming recess, is formed in a recessed manner in the fixed iron core 250. The pressure recess 260 is open toward the suction chamber 142. The movable iron core 251 is slidably fitted to the pressure recess 260. The movable iron core 251 defines a pressure chamber 262 within the pressure recess 260. A groove 254 is formed in a peripheral surface of the movable iron core 251. The groove 254 connects the pressure recess 260 with the suction chamber 142. Accordingly, the pressure within the pressure chamber 262 corresponds to the pressure within the suction chamber 142. The pressure of the suction chamber 142, that is, the suction pressure acts against a pressure in the pressure chamber 262 via the movable iron core 251. A lid 258 fastened to the outer surface of the end wall 40 retains the fixed iron core 250 and the coil 253 within the installation recess 404.
The movable iron core 251 has an attaching hole 255, which serves as a through hole. The attaching hole 255 extends through the movable iron core 251 in such a manner as to be connected to the suction chamber 142 from the pressure recess 260. The transmission rod 92 is press fitted to the attaching hole 255 from an opening of the attaching hole 255 facing the suction chamber 142, and is fixed thereto. The opening and closing plate 90 is fastened to a distal end of the transmission rod 92.
The movable iron core 251, the transmission rod 92 and the opening and closing plate 90 construct the valve body 242 opening and closing the valve hole 891. The valve body 242 defines the pressure chamber 262 within the pressure recess 260.
The second return spring 252 is arranged between the transmission rod 92 and a bottom 261 of the pressure recess 260. The second return spring 252 urges the transmission rod 92 in a direction in which the second return spring 252 moves the transmission rod 92 away from the bottom 261. In other words, the movable iron core 251 is urged in a direction in which the movable iron core 251 pops out of the pressure recess 260 toward the suction chamber 142, on the basis of the spring force of the second return spring 252. The electromagnetic solenoid 248, the valve body 242 and the second return spring 252 construct a switch portion. The switch portion is capable of switching the suction chamber 142, which serves as a portion of the suction pressure zone within the compressor 10, to a communication state, in which the suction chamber 142 communicates with the front outlet 312 and the rear outlet 313 of the in-shaft passage 31, and a shutoff state, in which the suction chamber 142 is shut off from the front outlet 312 and the rear outlet 313.
In
If the electric current is fed to the coil 253, the fixed iron core 250 attracts the movable iron core 251 against a spring force of the second return spring 252. In other words, an electromagnetic force generated by exciting the coil 253 drives the valve body 242 from the communication position toward the shutoff position. The electromagnetic solenoid 248 can be switched to a first state, in which the electromagnetic solenoid 248 arranges the valve body 242 at the communication position by being demagnetized, and a second state, in which the electromagnetic solenoid 248 arranges the valve body 242 at the shutoff position by being magnetized.
The magnetizing and demagnetizing of the electromagnetic solenoid 248 and the electromagnetic clutch 25 are controlled by the control computer C.
A valve waveform W in a timing chart in
If the compressor 10 is in the operation stop state, and the electromagnetic solenoid 248 is in the demagnetized state, the valve body 242 is arranged at the communication position shown in
As shown in
In the case of YES in step S3, that is, in the case that a period ta has elapsed after starting the current application to the electromagnetic solenoid 248, the control computer C starts the current application to the electromagnetic clutch 25 in step S4. Accordingly, the electromagnetic clutch 25 gives way to the coupled state from the shutoff state, and the rotary shaft 21 and the swash plate 23 start rotating.
In the case of YES in step S5, that is, in the case that a period tb has elapsed after starting the current application to the electromagnetic clutch 25, the control computer C stops the current application to the electromagnetic solenoid 248 in step S6. If the current feed to the electromagnetic solenoid 248 is stopped, the valve body 242 is arranged at the communication position shown in
After stopping the current application to the electromagnetic solenoid 248, the control computer C determines in step S7 whether the compressor operation stopping mode is established, on the basis of the comparison between the detected temperature and the target temperature. In the case of YES in step S7, that is, in the case of the compressor operation stopping mode, the control computer C stops the current application to the electromagnetic clutch 25 in step S18. After the process of step S18, the control computer C gives way to step S1.
The torque waveform T1 in
The twelfth embodiment has the following advantages.
(2-1) In the state in which the electromagnetic solenoid 248 is magnetized, the valve body 242 is arranged at the shutoff position shown in
(2-2) The opening and closing plate 90 for shutting off the suction chamber 142 within the compressor 10 from the communication chamber 88 is shaped like a plate. Accordingly, it is possible to reduce the volumetric capacity of the communication chamber 88 accommodating the opening and closing plate 90. Therefore, the amount of the refrigerant compressed by the front compression chamber 271 and the rear compression chamber 281 is small at a time when the valve body 242 exists at the shutoff position. As a result, the effect of suppressing the torque fluctuation, that is, the effect of reducing the starting impact is noticeable.
(2-3) If the electromagnetic solenoid 248 is demagnetized, the valve body 242 is returned to the communication position on the basis of the spring force of the second return spring 252. The use of the second return spring 252 simplifies the structure for returning the valve body 242 to the communication position.
(2-4) If it is impossible to magnetize the electromagnetic solenoid 248, the valve body 242 is retained at the communication position on the basis of the spring force of the second return spring 252 within the pressure chamber 262. Accordingly, if the compressor 10 starts being operated, the refrigerant within the suction chamber 142 flows in the front compression chamber 271 and the rear compression chamber 281 via the communication chamber 88 and the in-shaft passage 31. In other words, even in the case that it becomes impossible to magnetize the electromagnetic solenoid 248, the cooling operation is carried out normally.
(2-5) If the refrigerant leaks from the suction chamber 142 to the communication chamber 88 via the valve hole 891 at a time when the valve body 242 closes the valve hole 891, the reducing effect of the starting impact is lowered. However, in accordance with the present embodiment, the communication chamber 88 is securely shut off from the suction chamber 142, in the state in which the flat seal surface 901 of the opening and closing plate 90 comes into surface contact with the flat valve seat surface 892. Accordingly, it is possible to prevent the refrigerant from leaking from the suction chamber 142 to the communication chamber 88 via the valve hole 891, at a time when the valve body 242 closes the valve hole 891.
In the thirteenth embodiment, the apparatus structure is the same as the case of the twelfth embodiment, however, as shown by a current application starting section K21 in a clutch waveform K2, the thirteenth embodiment is different from the case of the twelfth embodiment in a point that the amount of current application at a time of starting the current application to the electromagnetic clutch 25 is gradually increased. After the feed current value to the electromagnetic clutch 25 becomes maximum, the current application to the electromagnetic solenoid 248 is stopped. The fluctuation of the fluctuation portion T21 in the torque waveform T2 expressing the torque fluctuation is suppressed in comparison with the case of the twelfth embodiment, on the basis of the start of the current application to the electromagnetic clutch 25.
For example, in a conventional fixed displacement type piston compressor having no switch portion, the torque at a time of starting is great, that is, the load of the electromagnetic clutch 25 is great. Accordingly, if the amount of current application is gradually increased in the same manner as the present embodiment, slip is generated in the electromagnetic clutch 25. Accordingly, it is hard to ensure the reliability of the electromagnetic clutch 25.
In the present embodiment, the torque at a time of starting is small, that is, the load applied to the electromagnetic clutch 25 is small. Accordingly, it is possible to carry out such an operation control as to gradually increase the amount of current application to the electromagnetic clutch 25.
A valve body 242A is provided with the opening and closing plate 90, a movable iron core 251A, and a transmission rod 92. The movable iron core 251A is slidably fitted to a pressure recess 260. The transmission rod 92 is integrally formed in the movable iron core 251A. The movable iron core 251A defines a pressure chamber 262 within the pressure recess 260. The first return spring 94 is arranged between the movable iron core 251A and the partition wall 89. The first return spring 94 urges the valve body 242A in a direction of pressing the movable iron core 251A into the pressure recess 260. If the electromagnetic solenoid 248 is magnetized, an electromagnetic driving force of the electromagnetic solenoid 248 drives the valve body 242A in a direction of pressing the movable iron core 251A into the pressure recess 260. The first return spring 94 serves as a retaining spring retaining the valve body 242A at the shutoff position.
In
If the electromagnetic solenoid 248 is magnetized before the compressor 10 starts being operated, and the operation of the compressor 10 is started thereafter, the starting impact is reduced in the same manner as the case of the twelfth embodiment because the valve body 242A exists at the shutoff position.
If the electromagnetic solenoid 248 is demagnetized after starting the operation of the compressor 10, the valve body 242A is released from the electromagnetic force of the electromagnetic solenoid 248. Since the refrigerant within the in-shaft passage 31 and the refrigerant within the communication chamber 88 are drawn into the front compression chamber 271 (refer to
The spring force of the first return spring 94 is set to such a magnitude that the first return spring 94 is compressed by the differential pressure generated between the pressure within the suction chamber 142 and the pressure within the pressure chamber 262 at a time of operating the compressor 10. In other words, the spring force of the first return spring 94 is set such as to yield to the differential pressure mentioned above. Accordingly, the differential pressure generated between the pressure within the suction chamber 142 and the pressure within the pressure chamber 262 at a time of operating the compressor 10 overcomes the spring force of the first return spring 94 and retains the valve body 242A at the communication position shown in
The fourteenth embodiment has the same advantages as the items (2-1) and (2-4) in the twelfth embodiment. If the electromagnetic solenoid 248 is magnetized, it is possible to securely retain the valve body 242A at the shutoff position. If the electromagnetic solenoid 248 is in the demagnetized state by appropriately setting the spring force of the first return spring 94, the valve body 242A is arranged at the communication position in the case that the compressor 10 is operated, and the cooling operation is securely carried out.
A spool-shaped valve body 342 is slidably fitted into a pressure recess 611 which is the cylinder interior of the cylinder 41, in the end wall 40 of the rear housing member 14. The valve body 342 is provided with the disc-shaped piston portion 43, the cylinder portion 44 and a movable iron core portion 345. A cylinder interior 442 is an internal passage of the valve body 342. The piston portion 43 defines a pressure chamber 612 within the pressure recess 611.
A groove 443 is formed in an outer peripheral surface of the cylinder portion 44 in such a manner that the groove 443 connects the suction chamber 142 with the pressure chamber 612. A pressure in the pressure chamber 612 corresponds to a pressure in the suction chamber 142, and the pressure (the suction pressure) in the suction chamber 142 acts against the pressure in the pressure chamber 612 via the valve body 342.
A fitting hole 403 extends through the end wall 40, and an accommodation cylinder 346 is fitted to the fitting hole 403. A fixed iron core 364 is accommodated within the accommodation cylinder 346. The movable iron core portion 345 is fitted into the accommodation cylinder 346 in such a manner as to face the fixed iron core 364. A coil 365 is arranged in an outer peripheral surface of the accommodation cylinder 346. If the coil 365 is excited, the movable iron core portion 345 is attracted to the fixed iron core 364. The fixed iron core 364, the movable iron core portion 345 and the coil 365 construct an electromagnetic solenoid 347, which serves as an electromagnetic driving portion.
The guide cylinder 45 surrounds the rotation axis 210. If the valve body 342 comes close to the end wall 40, the volumetric capacity of the pressure chamber 612 is reduced. The electromagnetic solenoid 347, the valve body 342 and the first return spring 47 construct the switch portion. The switch portion is capable of switching the suction chamber 142, which is a portion of the suction pressure zone within the compressor 10, to the communication state, in which the suction chamber 142 communicates with the front outlet 312 and the rear outlet 313 of the in-shaft passage 31, and the shutoff state, in which the suction chamber 142 is shut off from the front outlet 312 and the rear outlet 313. The first return spring 47 serves as the retaining spring retaining the valve body 342 at the shutoff position.
In the state shown in
In the case that the electromagnetic solenoid 347 is in the magnetized state, the valve body 342 exists at the shutoff position shown in
If the electromagnetic solenoid 347 is magnetized before the compressor 10 starts being operated, and the operation of the compressor 10 is started thereafter, the starting impact is reduced in the same manner as the case of the twelfth embodiment because the valve body 342 exists at the shutoff position.
If the electromagnetic solenoid 347 is demagnetized after starting the operation of the compressor 10, the valve body 342 is released from the electromagnetic force of the electromagnetic solenoid 347. Since the refrigerant within the cylinder interior 451 and the in-shaft passage 31 is drawn to the front compression chamber 271 (refer to
The fifteenth embodiment has the same advantages as those of the twelfth embodiment.
The guide cylinder 45A fitted to the cylinder portion 44 of the valve body 342 is formed as a closed-end cylindrical shape, and is formed independently from the rear cylinder block 12, the rotary shaft 21 and the like. The bottom wall of the guide cylinder 45A comes into contact with the end surface 122 of the rear cylinder block 12, and the guide cylinder 45A is fitted to the cylinder portion 44 of the valve body 342 in such a manner as to be allowed to move in the radial direction of the rotary shaft 21 with respect to the rotary shaft 21. The communication port 452 is formed in the bottom wall of the guide cylinder 45A in such a manner as to connect the cylinder interior 451 of the guide cylinder 45A with the in-shaft passage 31, and the first return spring 47 is arranged between the bottom wall of the guide cylinder 45A and the piston portion 43. In
On the assumption that the refrigerant leaks through a clearance between the valve body 342 and the cylinder 41 or a clearance between the valve body 342 and the guide cylinder 45A at a time when the valve body 342 exists at the shutoff position, the effect of reducing the starting impact is lowered.
However, in the present embodiment, the guide cylinder 45A is fitted to the cylinder portion 44 of the valve body 342 in such a manner that the guide cylinder 45A is allowed to move in the radial direction of the rotary shaft 21 with respect to the rotary shaft 21. Accordingly, the axis 413 of the pressure recess 611 is allowed to come into line with the axis 453 of the guide cylinder 45A. Therefore, it is possible to reduce the clearance between the cylinder portion 44 of the valve body 342 and the cylinder 41 and the clearance between the cylinder portion 44 of the valve body 342 and the guide cylinder 45A, and it is possible to prevent the refrigerant from leaking along the peripheral surface of the cylinder portion 44 of the valve body 342.
The piston 69 is slidably fitted to the cylinder 41, and the movable iron core portion 345 is integrally formed in the piston 69. The piston 69 defines the pressure chamber 612 within the pressure recess 611. The transmission rod 70 is coupled to the piston 69.
The small circumferential surface body 71, the large circumferential surface body 72, the transmission rod 70 and the piston 69 construct the valve body defining the pressure chamber 612 within the pressure recess 611.
The seventeenth embodiment has the same advantages as those of the twelfth embodiment. Further, in the seventeenth embodiment, since the refrigerant which can flow in the front compression chamber 271 and the rear compression chamber 281 at a time when the small circumferential surface body 71 and the large circumferential surface body 72 exist at the shutoff position is constituted only by the refrigerant within the front outlet 312 and the rear outlet 313, and within the front communication passage 32 and the rear communication passage 33, the effect of reducing the starting impact is more noticeable than the case of the twelfth embodiment.
Further, if the piston 69 is structured such as to be relatively rotatable with respect to the transmission rod 70, it is possible to prevent the first return spring 73 from relatively rotating with respect to the rotary shaft 21. Accordingly, it is possible to avoid the abrasion and damage of the first return spring 73 or the rotary shaft 21 caused by the relative rotation between the first return spring 73 and the rotary shaft 21. Alternatively, the large circumferential surface body 72 may be structured such as to be relatively rotatable with respect to the first return spring 73.
As shown in
The eighteenth embodiment has the same advantages as those of the seventeenth embodiment.
The cylinder 75 can slide within the in-shaft passage 31A in a state in which the angular pin 76 is inserted to an end wall 752 of the cylinder 75. The cylinder 75 and the piston 69 construct a valve body which defines the pressure chamber 612 within the pressure recess 611.
The nineteenth embodiment has the same advantages as those of the seventeenth embodiment.
The embodiments mentioned above may be modified as follows.
In
The electromagnetic three-way valve 48 shown in
The electromagnetic on-off valve 67 in
The check valve 68 in
The oil separator 79 in
The valve body 42 may be arranged at the communication position in the case of magnetizing the electromagnetic three-way valve 48 in
The valve body 242 may be arranged at the communication position in the case of magnetizing the electromagnetic solenoid 248 in
The valve body 342 may be arranged at the communication position in the case of magnetizing the electromagnetic solenoid 347 in
The pressure chamber 262 in
Each of the first rotary valve 35 and the second rotary valve 36 may be formed independently from the rotary shaft 21.
Number | Date | Country | Kind |
---|---|---|---|
2007-084792 | Mar 2007 | JP | national |
2007-088327 | Mar 2007 | JP | national |