The described invention relates in general to a system and apparatus for mixing viscous substances such as dough, and more specifically to a refrigerated agitator assembly which may be incorporated into industrial horizontal dough mixers for controlling the temperature of the substance being mixed during the mixing process.
Friction and viscous shear encountered during mixing typically causes a temperature rise in a substance being mixed. This temperature rise becomes more severe as mixing speed increases and can adversely affect a mixing process by making the substance sticky and difficult to process. Accordingly, mixers, particularly dough mixers, are most effective when equipped with some type of temperature control means, whereby the temperature of the substance to be mixed may be stabilized at a predetermined level or maintained below a predetermined threshold. For example, bread dough should be mixed at a temperature of about 78-80° F. A known means for controlling the temperature of a substance being mixed is through the use of a refrigeration jacket attached to the mixing bowl component of a mixer. Bowl refrigeration jackets, also referred to as “cooling jackets” usually include multiple coolant channels that are arranged perpendicular to the ends of a mixing bowl, and which are arrayed around the profile of the mixing bowl.
Large commercial scale dough mixers may be manufactured both with and without mixing bowl cooling jackets based primarily on the type and quantity of dough to be mixed. The performance, i.e., cooling capacity, of a refrigeration system used with a commercial scale mixer is the ability of the mixing bowl cooling jacket to remove heat from within the mixing bowl during a batch cycle. As previously indicated, major sources for heat generated during the mixing process are dough ingredient temperatures, ambient temperatures around the mixer, and heat generated from friction and shearing forces within the mixing bowl as the dough is processed. In some circumstances, these variables make it difficult or impossible for a mixing bowl cooling jacket to provide adequate cooling.
U.S. Pat. No. 6,047,558, which is incorporated herein by reference in its entirety for all purposes, teaches the use of a refrigerated agitator assembly as a means for increasing or enhancing the cooling capacity of a refrigeration system incorporated into a mixing apparatus. While effective for its intended purpose, this system is known to experience multiple sources of coolant leaks within the mixer product zone and to possess inefficient internal flow characteristics. Thus, there is an ongoing need in the art of dough mixing for a refrigerated agitator assembly having enhanced coolant sealing, simplified manufacturing, and more efficient cooling characteristics.
The following provides a summary of certain exemplary embodiments of the present invention. This summary is not an extensive overview and is not intended to identify key or critical aspects or elements of the present invention or to delineate its scope.
In accordance with one aspect of the present invention, an agitator assembly for use with mixers is provided. This agitator assembly includes an agitator shaft adapted to receive a flow of liquid coolant therethrough; a first hub assembly mounted on the agitator shaft; a second hub assembly mounted on the agitator shaft; at least one agitator bar connecting the first hub extension to the second hub extension, wherein the agitator bar further includes a conduit for delivering liquid coolant from the first hub extension to the second hub extension; and at least one agitator bar connecting the second hub extension to the first hub extension, wherein the agitator bar further includes a conduit for returning liquid coolant from the second hub extension to the first hub extension. The first hub assembly further includes a hub adapted to receive a flow of liquid coolant therethrough; and a first hub extension adapted to receive a flow of liquid coolant therethrough, wherein the hub and the first hub extension are in fluid communication with one another and with the agitator shaft. The second hub assembly further includes a hub; and a second hub extension adapted to receive a flow of liquid coolant therethrough.
In accordance with another aspect of the present invention, an agitator assembly for use with industrial mixers is provided. This agitator assembly includes an agitator shaft; a first hub assembly mounted on one end of the agitator shaft; a second hub assembly mounted on the opposite end of the agitator shaft; and at least one dual agitator bar assembly. The agitator shaft further includes both a fluid supply passage and a fluid return passage for liquid coolant. The first hub assembly further includes a hub having a set of fluid supply and return passages formed therein, wherein the fluid supply and return passages in the hub are in fluid communication with the fluid supply and return passages in the agitator shaft; and a first hub extension attached to the hub, wherein the first hub extension includes fluid supply and return passages that are in fluid communication with the fluid supply and return passages formed in the hub. The second hub assembly further includes a hub; and a second hub extension attached to the hub, wherein the second hub extension further includes a fluid inlet and a fluid outlet and a transfer duct connecting the fluid inlet to the fluid outlet. The dual agitator bar assembly further includes a first agitator bar, wherein the first agitator bar further includes a conduit for transferring coolant between the fluid supply passage of the first hub extension and fluid inlet of the second hub extension; and a second agitator bar, wherein the second agitator bar further includes a conduit for transferring coolant between the fluid outlet of the second hub extension and the fluid return passage of the first hub extension.
In yet another aspect of this invention, an agitator assembly for use with industrial mixers used for bread dough and the like is provided. This agitator assembly includes an agitator shaft; a first hub assembly mounted on one end of the agitator shaft; a second hub assembly mounted on the opposite end of the agitator shaft; a dual agitator bar assembly; a third agitator bar; and a fourth agitator bar. The agitator further includes both a fluid supply passage and a fluid return passage for liquid coolant. The first hub assembly further includes a hub having a first set of fluid supply and return passages formed therein and a second set of fluid supply and return passages formed therein, wherein both sets of fluid supply and return passages in the hub are in fluid communication with the fluid supply and return passages in the agitator shaft; a first hub extension attached to the hub, wherein the first hub extension includes fluid supply and return passages that are in fluid communication with the first set of fluid supply and return passages formed in the hub; and a second hub extension attached to the hub, wherein the second hub extension includes fluid supply and return passages that are in fluid communication with the second set of fluid supply and return passages formed in the hub. The second hub assembly further include a hub; a third hub extension attached to the hub, wherein the third hub extension further includes a fluid inlet and a fluid outlet and a first transfer duct connecting the fluid inlet to the fluid outlet; and a fourth hub extension attached to the hub, wherein the fourth hub extension further includes a fluid inlet and a fluid outlet and a second transfer duct connecting the fluid inlet to the fluid outlet. The dual agitator bar assembly further includes a first agitator bar, wherein the first agitator bar includes a conduit for transferring coolant between the fluid supply passage of the first hub extension and fluid inlet of the third hub extension; and a second agitator bar, wherein the second agitator bar includes a conduit for transferring coolant between the fluid outlet of the third hub extension and the fluid return passage of the first hub extension. The third agitator bar further includes a conduit for transferring coolant between the fluid supply passage of the second hub extension and the fluid inlet of the fourth hub extension. The fourth agitator bar further includes a conduit for transferring coolant between the fluid outlet of the fourth hub extension and fluid return passage of the second hub extension.
Additional features and aspects of the present invention will become apparent to those of ordinary skill in the art upon reading and understanding the following detailed description of the exemplary embodiments. As will be appreciated by the skilled artisan, further embodiments of the invention are possible without departing from the scope and spirit of the invention. Accordingly, the drawings and associated descriptions are to be regarded as illustrative and not restrictive in nature.
The accompanying drawings, which are incorporated into and form a part of the specification, schematically illustrate one or more exemplary embodiments of the invention and, together with the general description given above and detailed description given below, serve to explain the principles of the invention, and wherein:
Exemplary embodiments of the present invention are now described with reference to the Figures. Reference numerals are used throughout the detailed description to refer to the various elements and structures and arrows are used to indicate the direction of coolant flow through the system. Although the following detailed description contains many specifics for the purposes of illustration, a person of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Accordingly, the following embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
The present invention relates to a refrigerated agitator assembly for use with mixers. As previously indicated, a first general embodiment of this invention provides an agitator assembly for use with mixers that include a cooling or refrigeration circuit; a second general embodiment of this invention provides an agitator assembly for use with industrial mixers; and a third general embodiment of this invention provides an agitator assembly for use with industrial or commercial mixers used for bread dough and the like. With reference now to the Figures, one or more specific embodiments of this invention shall be described in greater detail.
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Advantageously, the present invention may be more easily manufactured than known refrigerated agitators and is therefore less expensive to produce. For example, the parallel flow of coolant allows for reduced machining by utilizing the agitator bars as return channels. This invention also includes a limited number of coolant fluid couplings or joints inside the mixing bowl or product zone. The exemplary embodiment shown in the Figures includes only two fluid passages within mixing bowl and only four sealing joints. The present invention provides an increase in the convective cooling characteristics of a refrigerated agitator assembly through the use of turbulence enhancement in the internal coolant flow of the agitator bars.
While the present invention has been illustrated by the description of exemplary embodiments thereof, and while the embodiments have been described in certain detail, it is not the intention of the Applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to any of the specific details, representative devices and methods, and/or illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the applicant's general inventive concept.
This patent application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/246,793 filed on Sep. 29, 2009 and entitled “Refrigerated Agitator Assembly for Mixers,” the disclosure of which is hereby incorporated by reference herein in its entirety and made part of the present U.S. utility patent application for all purposes.
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Number | Date | Country | |
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20110075508 A1 | Mar 2011 | US |
Number | Date | Country | |
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61246793 | Sep 2009 | US |