The present invention relates to a refrigerated merchandiser including a plurality of air curtains, and more particularly, to a merchandiser including a modular shelf air discharge, a primary air curtain, and a secondary air curtain.
In conventional practice, supermarkets and convenience stores are equipped with refrigerated merchandisers that have open display portions for presenting fresh food or beverages in a product display area to customers while maintaining the fresh food and beverages (i.e., food product) in a refrigerated environment. Typically, refrigerated merchandisers include a curtain of cool, refrigerated air that passes downward across the open face portion of the merchandiser to form a flowing boundary of air between the product display area and the rest of the store. The air curtain is generated by an airflow through a passageway of the refrigerated merchandiser that is cooled by one or more evaporators disposed in the passageway, and that is discharged from an outlet in a canopy of the merchandiser. The air curtain assists in keeping refrigerated air within the product display area to cool the food product and protects the product display area from ambient air in the surrounding store. Warmer ambient conditions surrounding the refrigerated merchandiser increase cooling requirements of the merchandiser and can undesirably increase the temperature of the food product in the product display area.
Most refrigerated display merchandisers use a single, long-throw air curtain to minimize ambient air infiltration into the product display area. Some refrigerated merchandisers use multiple air curtains or doors to limit entrainment of ambient air that can occur in a single air curtain refrigerated merchandiser, and to maintain the product display area at desired temperatures. Refrigerated merchandisers with two or more adjacent air curtains include an outer air curtain that has a slightly higher temperature than the inner air curtain, so as to protect the colder, inner air curtain from the impact of ambient air surrounding the merchandiser. These multiple air curtain refrigerated merchandisers are designed to limit problems of entrainment of ambient air into the colder, inner air curtain. However, such designs are still susceptible to the intrusion of ambient air into the refrigerated air curtain.
In one construction, the invention provides a refrigerated merchandiser that includes a case defining a product display area, a canopy, and a shelf coupled to the case within the product display area. The case includes a base that has an air inlet located adjacent the product display area. The canopy is disposed substantially above the product display area, and totally has an air outlet located adjacent the product display area. A primary passageway fluidly connects the air inlet with the air outlet to direct a first refrigerated airflow from the air outlet across the opening. The merchandiser also includes a duct apparatus that is removably coupled to the shelf and in direct fluid communication with the primary passageway. The duct apparatus defines a secondary air passageway between the primary passageway and the product display area to direct a second refrigerated airflow from the duct apparatus across the opening below the canopy.
In another construction, the invention provides a refrigerated merchandiser that includes a case defining a product display area, a canopy, and a shelf coupled to the case within the product display area. The case includes a base that has an air inlet located adjacent the product display area. The canopy is disposed substantially above the product display area, and totally has an air outlet located adjacent the product display area. A primary passageway fluidly connects the air inlet with the air outlet to direct a first refrigerated airflow from the air outlet across the opening in the form of a primary air curtain. The merchandiser also includes a duct apparatus that is removably coupled to the shelf and in fluid communication with the primary passageway. The duct apparatus includes an air discharge adjacent the product display area and defines a secondary passageway between the primary passageway and the air discharge to direct a second refrigerated airflow from the duct apparatus into the product display area below the canopy in the form of a secondary air curtain. The primary air curtain cooperates with the secondary air curtain to define a sequential air curtain that maintains an upper portion of the product display area and a lower portion of the product display area within substantially the same temperature range.
In another construction, the invention provides a refrigerated merchandiser that includes a case defining a product display area, a canopy, and a shelf coupled to the case within the product display area. The case includes a base that has an air inlet located adjacent the product display area. The canopy is disposed substantially above the product display area, and has a first air outlet and a second air outlet in communication with the product display area. The primary passageway fluidly connects the air inlet with the first air outlet. The merchandiser also includes duct apparatus that is removably coupled to the shelf and in fluid communication with the primary passageway. The duct apparatus includes an air discharge in communication with the product display area and defines a secondary passageway between the primary passageway and the air discharge. The merchandiser further includes a first air curtain that is discharged from the canopy and that defines a long throw air curtain to direct a refrigerated airflow generally downward from the first air outlet toward the air inlet, a second air curtain that is discharged from the duct apparatus and that is spaced inward from the first air curtain, and a third air curtain discharged from the canopy and spaced outward from the first air curtain. The second air curtain defines a short throw air curtain to direct a refrigerated airflow generally downward from the air discharge adjacent the shelf toward the air inlet. The third air curtain defines a long throw air curtain to direct an airflow generally downward from the second air outlet toward the air inlet. The first, second, and third air curtains cooperate with each other to maintain an upper portion of the product display area and a lower portion of the product display area within substantially the same temperature range.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The base 20 is disposed substantially below the product display area 35 and can be supported by a floor or support surface (not shown) of the supermarket. The base 20 defines a lower portion of the product display area 35 that can support a portion of the food product in the case 15. The base 20 further defines a lower discharge flue 45 and includes an air inlet 50 located adjacent a lower portion of the opening 40. The lower discharge flue 45 is in fluid communication with the primary inlet 50 and conducts air substantially horizontally through the base 20 from the air inlet 50. The air inlet 50 is positioned to receive surrounding air in a substantially vertical direction to direct the surrounding air into the lower discharge flue 45.
The canopy 30 is disposed substantially above the product display area 35 and defines an upper portion of the product display area 35 that has an upper discharge flue 70 and a primary outlet 75. The primary outlet 75 is disposed adjacent the product display area 35. The upper discharge flue 70 is in fluid communication with the rear discharge flue 60 and conducts the air substantially horizontally through the canopy 30 toward the primary outlet 75.
The merchandiser 10 also includes shelves 80 disposed within the product display area 35 to support food product. Each shelf 80 is attached to the rear wall 25 at one end, and extends outward from the rear wall 25 toward the front of the case 15.
As shown in
As shown in
With reference to
The air intake portion 120 is in fluid communication with the rear discharge flue 60 via the apertures 65 or an opening (not shown) in the rear wall 25 to receive air from the rear discharge flue 60. As shown in
The air discharge portion 130 is smaller than the air intake portion 120 and is angled generally downward (as viewed in
The canopy 30 of the merchandiser 150 has an ambient air passageway 155 and a secondary outlet 160 that is located outward from the primary outlet 75 adjacent an end of the canopy 30. The secondary outlet 160 is in fluid communication with the ambient air passageway 155, and one or more fans 165 are coupled to the canopy 30 and in fluid communication with the ambient air passageway 155 to direct air from outside the case 15 through the canopy 30 toward the secondary outlet 160.
With reference
The first airflow 170 discharged from the primary outlet 75 and the second airflow 175 discharged from the discharge outlet 140 define primary air curtains 180. The primary air curtain 180 discharged from the primary outlet 75 is defined as a long throw air curtain that travels generally downward from the primary outlet 75 across the opening 40 toward the air inlet 50. Specifically, the primary air curtain 180 discharged from the primary outlet 75 is directed across an upper interior portion 185 and a lower interior portion 190 of the merchandiser 10, 150 to cool the upper and lower interior portions 185, 190 within a desired temperature range. The primary air curtain 180 discharged from the discharge outlet 140 is defined as a short throw or modular air curtain that travels generally downward a relatively short distance from the discharge duct apparatus 105 across the lower interior portion 190 toward the air inlet 50. The primary air curtain via the discharge outlet 140 supports the primary air curtain 180 discharged from the primary outlet 75, and helps direct that primary air curtain 180 toward the air inlet 50. The primary air curtains 180 discharged from the primary outlet 75 and the discharge outlet 140 are dual or sequential air curtains directed across a lower interior portion 190 of the merchandiser 10, 150 that complement each other to maintain a smaller range of product temperatures throughout the case 15.
With reference to the merchandiser 150 illustrated in
In another construction, the secondary air curtain 200 can be formed by capturing cold air adjacent the air inlet 50 and circulating the captured air through the merchandiser 150 before discharging the circulated cold air through the secondary outlet 160. In yet another construction, the secondary air curtain 200 can be formed by capturing cold air from below the merchandiser 150, circulating the captured cold air through or around the merchandiser 150, and then discharging the circulated cold air through the secondary outlet 160. In yet another construction, the secondary air curtain 200 can be formed by ducting cool air from a heating, ventilation, and air conditioning (“HVAC”) system to the merchandiser 150 and then discharging the cool air through the secondary outlet 160.
The primary and secondary air curtains 180, 200 cooperatively define parallel airflows that reduce the amount of ambient air infiltration into the respective merchandisers 10, 150 and that maintain a relatively small range of food product temperatures throughout the product display area 35. The sequential air curtains 180, among other things, help to maintain the air temperature in the product display area 35 within a standard temperature range. For example, for medium temperature cases the temperature range is 32 to 41 degrees Fahrenheit as determined by the Food and Drug Administration (“FDA”) Food Code.
With reference to
The discharge duct apparatus 105 can be retrofit into an existing merchandiser, or alternatively, the discharge duct apparatus 105 can be attached to the shelf 80 before or when the shelf 80 is attached to the merchandiser 10, 150. The discharge duct apparatus 105 is mounted to the underside of the shelf 80 via attachment of the track 110 to the rail 95 while allowing the shelf 80 to be mounted at different angles relative to horizontal and at different vertical locations within the case 15. Also, the modular discharge duct apparatus 105 can be removed from the shelf 80 to provide access to the shelf 80 and the discharge duct apparatus 105 for service or cleaning without removal of the shelf 80 or other components from the case 15, and without removing food product from the shelf 80.
The discharge duct apparatus 105 provides the additional primary air curtain 180 by channeling refrigerated air from the rear discharge flue 60 (e.g., via the apertures 65) toward the front of the shelf 80 to maintain colder product temperatures in the lower interior portion 190 of the merchandiser 10, 150 and to reduce infiltration of ambient air into the product display area 35. The angle of discharge for the airflow 175 from the discharge duct apparatus 105 is determined by the orientation of the air discharge portion relative to horizontal. The primary air curtain 180 defined by the airflow 175 can be directed generally downward toward the air inlet 50 at any desired angle to cool food product below the discharge duct apparatus 105 and to supplement the primary air curtain 180 from the primary outlet 75.
With continued reference to
With reference to
Various features and advantages of the invention are set forth in the following claims.
This patent application claims priority to U.S. Provisional Patent Application Ser. No. 61/327,464 filed Apr. 23, 2010, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | |
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61327464 | Apr 2010 | US |