The present invention relates generally to product merchandising display devices for use in storing and displaying for sale products or articles such as bottled or canned soft drink beverages, fruit juices and the like and, more particularly, to several embodiments of a totally integrated refrigerated product merchandising unit which utilizes a forced-air delivery system for merchandising chilled products to consumers. No ice or cold water is necessary for chilling the products positioned within the present product merchandising units. Instead, a unique air chamber design provides continuous cold air flow to the internal product holding cavity or receptacle which holds the various products for sale to consumers for cooling and chilling the products positioned therewithin.
Point of sale merchandising units are commonly used for merchandising single unit articles such as bottled or canned soft drink and fruit juice type beverages. Since these items are typically impulse type items, such point of sale units are typically located throughout a store environment at strategic locations such as at food counters, checkout counters, end aisle locations, and other high customer traffic locations throughout the store environment. When merchandising chilled products, such point of sale merchandising units are typically adapted for holding ice so as to chill the beverage containers or other chilled products positioned therewithin. Because ice is typically used in these types of container assemblies, these units also include appropriate drainage mechanisms for periodically draining waste water from the melted ice which will accumulate within the container assembly. Such drainage mechanisms may include a drain tank assembly, a reservoir assembly, appropriate tubing and/or spigot means for periodically emptying the drain tank or reservoir assembly, and other drain assemblies. In many cases, additional floor support members and platform members are necessary in order to adequately hold and support a large capacity drain tank assembly. In other embodiments where a drain tank assembly is not utilized, melted waste water is allowed to accumulate in the bottom of the product holding cavity or receptacle and is thereafter removed by opening a spigot or unclamping a drain tube which is connected to the bottom portion of the product holding container so as to allow the waste water to drain therethrough to the outside of the overall assembly. A bucket or other receiving means is typically positioned underneath the drain tube or spigot to receive the liquid from the melted ice. Unfortunately, these drainage mechanisms typically leak thereby causing wet areas around the product merchandising unit and other potential hazards.
Another disadvantage to using a product merchandising container which is filled with ice and articles for sale is that, as the ice melts, the articles will gradually become immersed in cold water. This necessitates reaching into the cold water to retrieve the articles which can be uncomfortable and can cause consumers to select an article for sale from a different, more inviting display. Such an arrangement can also be unattractive depending upon the amount of melted ice within the container. In this regard, germs on customer hands can be released into the water when consumers reach therein to obtain an article.
Accordingly, the present invention is directed to overcoming one or more of the problems as set forth above and discloses several embodiments of a product merchandising unit which includes a forced-air refrigeration system completely enclosed therewithin and below the product holding cavity for more efficiently providing cold air in and around the product containers positioned within the unit for quickly chilling the product containers positioned therewithin and keeping such product containers continuously cold throughout the selling period.
The present invention overcomes many of the shortcomings and limitations of the prior art devices discussed above and teaches the construction and operation of several embodiments of a refrigerated product merchandising unit which utilizes a refrigeration unit for delivering cold forced-air to products positioned within the product holding cavity for cooling and chilling such products for consumer use. The present units provide an attractive, inviting display in which articles for sale are chilled and made readily and conveniently accessible to the consumer at the top of the unit. No ice or accumulated waste water from the melted ice is associated with the present units and therefore no drainage mechanism for periodically removing and draining such waste water associated with prior art cooler assemblies is necessary.
More particularly, the present product merchandising units include a base unit, an outer body member or shell member, and an inner tub member, or other product holding receptacle or container having an internal cavity associated therewith adapted for receiving and holding beverage products or other articles for sale. Although the outer body member or shell member of the present assembly is preferably cylindrical in shape, other container shapes and configurations such as rectangular, square, triangular and trapezoidal configurations will likewise work well as will be hereinafter explained. The tub member or product holding container is typically cooperatively engageable with the upper edge portion of the outer body member, although other means for holding the tub member within the body member may likewise be utilized. The tub member may also be integrally formed with the outer body member and includes an opened upper end portion, a lower or bottom end portion forming the bottom surface of the tub member, and a sidewall extending between the upper and lower end portions thereof defining an internal cavity therebetween. The tub member is sized and shaped to fit within the outer body member and to be supported therewithin.
The base unit includes a totally integrated refrigeration system mounted to a wheel base assembly for easy mobility from one location to another. The refrigeration unit is self-contained and can be of any conventional structure so as to be received within the outer body member as will be hereinafter explained. The refrigeration system typically includes a compressor, one or more fans, evaporator coils, a condensation pan, a supply air side, a return air side, power means and other appropriate components. The base unit is sized and configured such that the outer body member or shell member can be positioned over the base unit such that the refrigeration system is completely enclosed and contained therewithin. A plurality of screws or other fastening means removably attaches the outer body member to the base unit.
The tub member includes a first plurality of inlet openings or slots strategically positioned around the top portion of such member for allowing incoming cold air delivered from the supply side of the refrigeration system to circulate around the outer periphery of the tub member and enter the interior cavity of such tub member so as to further circulate around the product containers positioned therewithin and chill the same. The size and shape of these openings or slots can be varied depending upon the size and shape of the tub member and/or product holding container as well as depending upon the type of products being positioned therewithin. As the cold air circulates around the outer periphery of the tub member and through the inlet openings associated with the top portion thereof, such cold air will circulate from top to bottom through the interior portion of the tub member. A second set of exit or outlet openings or slots are located along only a portion of the bottom portion of the tub member for allowing the cool air to exit the tub member and return to the refrigeration unit for recooling and recirculation back through the tub member. This second set of exit or outlet openings functions as the return air outlet allowing such air to exit the tub member and flow to the return side of the refrigeration unit located therebelow whereby such air is recooled and then resupplied to the tub member through the supply side of the refrigeration system.
A flange member or other divider structure is provided around the return air exit openings in the tub member so as to segregate the supply side area of the overall unit from the return side area so that the return air cannot cycle back to the top of the tub member without first passing through the refrigeration unit. This ensures that cold air will constantly be supplied to the products positioned within the tub member thereby effectively keeping the products positioned therewithin cold at all times.
The tub member, outer body member, refrigeration unit, and in some embodiments the flange member, form a space or duct therebetween for more effectively channeling cold air to the products positioned within the tub member or product holding container. No additional duct work or other means are necessary for effectively cooling the products positioned within the tub member. This unique air chamber design provides continuous cold forced-air flow for circulation around and through the interior cavity of the tub member, which forced-air cooling is more efficient and clean as compared to ice and/or freeze-plate technology, and which design provides faster cooling and keeps the products colder for a longer period of time.
The present tub member may likewise be suitably provided with means to accommodate a see-through lid member which is designed to rest upon and/or be attached to the upper portion of the tub member. The lid member serves to close the tub member, provides visibility to the contents positioned therewithin, and provides ready access to the articles therein by consumers. Lid members of various shapes and styles may be used in conjunction with the present tub member.
In addition, in some embodiments, the lid member and/or the outer body member or shell member may include means for holding and displaying visual information such as promotional advertisements for promoting the products displayed within the merchandising unit. Graphics and other advertising information may likewise be applied directly to the outer body member. Wheel means are also optionally provided on the bottom portion of the base unit to facilitate moving the present units from one merchandising location to another.
In the event that the refrigeration system must be serviced or otherwise fails, the outer body member can be easily and quickly unfastened from the base unit and the entire base unit including the wheel base and refrigeration system mounted thereon can be packaged and shipped for appropriate repairs. In this event, a new base unit along with a new refrigeration system can be easily substituted for the serviced system and this replacement can be handled by field personnel while the unit is still in the store environment. Replacement of the refrigeration unit can be made with a simple screwdriver and no technical expertise is involved.
These and other aspects and advantages of the present invention will become apparent to those skilled in the art after considering the following detailed description in connection with the accompanying drawings.
For a better understanding of the present invention, reference may be made to the accompanying drawings.
For illustrative purposes only, the present product merchandising units for displaying and merchandising chilled articles including the present base unit, outer body member, and product holding container or tub member are described and disclosed herein as substantially cylindrically shaped members. It is anticipated and recognized that the present product merchandising units constructed according to the teachings of the present invention can likewise be fashioned into a wide variety of different sizes and shapes and that the internal components of the present units such as the base unit, outer body member and tub member may likewise be correspondingly shaped to conform to the shape of the overall unit without departing from the teachings and practice of the present invention.
Referring to the drawings more particularly by reference numerals wherein like numerals refer to like parts, number 10 in
As best illustrated in
Refrigeration unit 20 is a totally integrated system for providing cold forced-air to the products positioned within the tub member 16 as will be hereinafter explained. The refrigeration system 20 can be of any conventional construction and will typically be a simple closed-circuit system having one or more compressors, fans, evaporators, condensers, condensation pan, appropriate valving and tubing, and other conventional components for cooling air to a specific temperature or to a specific range of temperatures. As best shown in
The refrigeration unit 20 will typically include a compressor assembly (not shown), a condenser 36, evaporator coils 38, appropriate tubing and valving, and a condensation pan such as condensation pan 40 illustrated in
The outer body member or shell member 14 is illustrated as being a generally hollow cylindrically shaped outer member of conventional construction having a lower end portion 42 and an upper edge portion 44. Body member 14 can be fabricated as a single unitary unit, or such member can be formed from a plurality of cooperatively engageable panels, or from a single flat sheet of flexible or resilient material which includes complimentary interlocking edge portions for cooperatively attaching the opposed end portions of the sheet member to form the body member 14. Other constructions and methods for forming body member 14 are likewise recognized and anticipated. Here again, although body member 14 is illustrated as being substantially cylindrical or barrel shaped, it is recognized and anticipated that body member 14 may take on a wide variety of different shapes and configurations.
Lower end portion 42 of body member 14 is shaped and configured so as to cooperatively receive refrigeration unit 20 as best illustrated in
Referring to
The upper end portion 52 of tub member 16 includes a top rim portion 58 and an annular downturned flange portion 60 extending therearound, the portions 58 and 60 forming an annular outer groove or space 62 adapted to receive the upper edge portion 44 of outer body member 14 when the tub member 16 is positioned within body member 14 as best shown in
Importantly, the annular side wall 54 of tub member 16 includes a first plurality of openings 66 positioned and located substantially around the top portion thereof as best illustrated in
As best illustrated in
Still further, the annular wall portion 54 of tub member 16 likewise includes a second set of openings or slots 70 located preferably along only a portion of the bottom portion of tub member 16 as best illustrated in
Depending upon the construction of the base unit 12, body member 14 and tub member 16 and/or depending upon the particular application involved, it is also recognized and anticipated that the plurality of openings 66 may be associated with the bottom portion of tub member 16 and that the plurality of openings 70 may be associated with the top portion of tub member 16. Still further, segregation means 72 can likewise be fashioned and constructed to segregate the cold supply air from the return air as previously explained such that air exiting the openings 70 will be directed to the return air side 30 of refrigeration unit 20 and will not be directed back to the openings 66 without first passing through refrigeration unit 20. Appropriate insulation means may also be utilized between certain portions of the space formed by and between the outer body member 14 and the tub member 16 so as to further insulate portions of the overall unit 10 to likewise help retain the cold temperature within the cooler cavity 55.
As best illustrated in
Still further, lid member 18 may also include means for holding and displaying visual information such as promotional advertisements and other advertising indicia for promoting the products displayed within the product holding cavity 55 such as the retaining projections and other means associated with the lid member disclosed in U.S. Pat. No. 6,637,233. Graphics and other advertising indicia may likewise be applied directly to the outer body member 14, or body member 14 may include spaced opposed channel members or other means positioned at predetermined locations on the outer surface of body member 14 so as to cooperatively engage and hold advertising information adjacent thereto such as the channel panel mounting means disclosed in U.S. Pat. No. 5,448,844. It is anticipated and recognized that other graphic arrangements and artistic designs may likewise be utilized and incorporated onto the exterior portion of the outer body member 14 to further enhance the beauty and appearance of the overall unit and/or to promote and advertise the sale of the particular chilled products stored and displayed therein.
It is also recognized and anticipated that tub member 16 may be positioned and supported within body member 14 via a wide variety of other suitable means such as through the use of a floor member positionable within the body member 14 or positionable over the top portion of the refrigeration unit 20. In this case, such floor member would include appropriate opening(s) or other means for allowing cold air delivered from the refrigeration unit 20 to pass therethrough to the tub member 16 and appropriate opening(s) or other means for allowing air exiting from tub member 16 to return to the refrigeration unit 20.
Refrigeration unit 82 is likewise a totally integrated system for providing cold forced-air to the products positioned within the tub member 80. Like refrigeration system 20, refrigeration system 82 can be of any conventional construction and such refrigeration system is mounted to the base assembly 84 in a conventional manner as previously explained. Refrigeration unit 82 includes a compressor assembly 86, a compressor frame base 88, a condenser 89, an evaporator housing 90 which includes a supply air side portion 96 and a return air side portion 100, an evaporator core 92, a first fan means 94 for delivering cold air from the supply air side portion 96 to the tub member or product holding container 80, a second fan means 98 positioned adjacent to or in the vicinity of the condenser 89 for pulling air into the base unit 76 from the atmosphere and across the condenser 89 for cooling purposes, a condensation pan 91, appropriate tubing and valving, and other system components. Return air recycled from tub member 80 via the return air side 100 associated with the evaporator housing 90 is cycled through the refrigeration system 82 for recooling and is thereafter recirculated to the tub member 80 via the circulation fan 94 as previously explained. Refrigeration unit 82 will likewise include appropriate power means for providing electrical power to the compressor unit and other electrical components for cooling air in a conventional manner. As with refrigeration unit 20, it is anticipated and recognized that refrigeration unit 82 may likewise take on a wide variety of different configurations including different components or mechanisms for providing cold forced-air to be delivered from the supply air side portion 96 to tub member 80.
The outer body member or shell member 78 is substantially similar in construction as body member 14 and can be fabricated as a single unitary unit, or such member can be formed from a plurality of cooperatively engageable panels, or from a single flat sheet of flexible or resilient material which includes complimentary interlocking edge portions for cooperatively attaching opposed end portions of the sheet member to form the body member 78. Like body member 12, body member 78 can likewise take on a wide variety of different shapes and configurations. In addition, like body member 14, the lower end portion of body member 78 is likewise shaped and configured so as to cooperatively receive refrigeration unit 82 as best illustrated in
Body member 78 likewise includes a plurality of openings 102 which allow ambient air to enter the lower portion of the overall unit 74 for cooling the various components of refrigeration unit 82 such as condenser 89. The openings 102 differ from the openings 46 and 48 in that they are formed in the shape of elongated openings or slots as compared to the shape of openings 46 and 48 illustrated in
Referring to
The annular side wall 110 of tub member 80 includes a plurality of fluted areas 120 as best illustrated in
As best illustrated in
In order to segregate the return air exiting tub member 80 through the openings or slots 124 from the cold air which is being delivered from the supply air side portion 96 of refrigeration unit 82, an insulation foam member such as an expanded polystyrene foam member 126 is positioned as best illustrated in
As best illustrated in
Still further, in the embodiment 74 illustrated in
If the temperature of the air exiting the openings 124 at the bottom of tub member 80 is not properly maintained, freezing of the evaporator core 92 can occur. In order to prevent freezing of the evaporator core 92, the area of the openings 122 associated with the fluted areas 120 must be balanced with respect to the area of the openings 124 so that sufficient air flow is allowed to pass over the evaporator core 92. It has been found that if the total area of the openings or slots 124 associated with the bottom portion of tub member 80 is equal to or greater than the total area of the openings 122 associated with the fluted areas 120 at the top portion of the tub member 80, then evaporator core freezing will be avoided. This is because this specific relationship between the areas of the inlet and outlet openings associated with tub member 80 allows air to be pulled through the interior cavity portion 112 faster than cold air is being delivered from the supply air side portion 96 of the refrigeration unit 82 thereby preventing evaporator core freezing. This hole or opening area relationship also allows the product to cool down faster.
As best illustrated in
Lid member 81 is preferably made of a clear plastic material to enhance the visibility of the chilled products displayed and positioned within the cooler cavity 112. Lid member 81 includes a handle member 146 for grasping and lifting the lid member to its open position, and lid member 81 may be counter-balanced if necessary so as to maintain the lid member 81 in an erect position when moved to its open position.
As previously mentioned, it is recognized and anticipated that the present product merchandising units 10 and 74 and all of their respective internal components may be conveniently fashioned into a wide variety of different sizes and configurations other than circular or cylindrical without impairing the teachings and practice of the present invention. In this regard, the size and shape of the base units 12 and 76, the body members 14 and 78, the tub members 16 and 80, and the lid members 18 and 81 will be made compatible with each other so as to be assembled in a manner substantially similar to that disclosed above.
The simplicity, durability, flexibility and versatility of the present product merchandising units 10 and 74 greatly increase their usefulness and effectiveness for encouraging and promoting point-of-purchase-sales. In this regard, if access to refrigeration unit 20 or 82 is needed for any purpose such as servicing the system, the outer body member 14 or 78 with the respective tub member 16 or 80 attached thereto can be easily and quickly removed from the base unit 12 or 76 by simply removing a plurality of screws or other fastening means which removably attach the lower body portion to the base unit. Once the fastening means are removed, the body member can be lifted off of the base unit thereby exposing the refrigeration unit to inspection, service and/or repair. In the event that the refrigeration unit must be serviced or otherwise fails, the entire base assembly 12 or 76 including the refrigeration unit mounted thereon can be packaged and shipped for appropriate maintenance. If this occurs, a new base unit housing a new refrigeration system can be easily substituted for the serviced base unit and this replacement can be easily handled by unskilled personnel while the unit is still in the store environment. Replacement of the refrigeration unit can be made with a simple screwdriver or other appropriate tools for removing the fastening means coupling the body member to the base member. This substantially reduces downtime.
Still further, it is also recognized that the body members 14 and 78 and their corresponding tub members 16 and 80 can be integrally formed as a one-piece unit and that the associated refrigeration unit can be structured and configured differently and may include different components than those described above. Also, other methods of applying refrigeration means to the product containers positioned and located within product cavities 55 and/or 112 are likewise recognized and anticipated.
Thus there has been shown and described several embodiments of a novel refrigerated product merchandising unit for use in displaying and merchandising chilled articles, which product merchandising units fulfill all of the objects and advantages sought therefore. Many changes, modifications, variations and other uses and applications of the present product merchandising units will, however, become apparent to those skilled in the art after considering this specification and the accompanying drawings. All such changes, modifications, variations, and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.
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Number | Date | Country | |
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20070062210 A1 | Mar 2007 | US |