Patent Application
20220120480
The present disclosure relates to a refrigeration apparatus-use unit, a heat source unit, a utilization unit, and a refrigeration apparatus.
Patent Literature 1 discloses a refrigeration apparatus that includes a refrigerant circuit including a compressor, a heat source-side heat exchanger, an expansion valve, and a utilization-side heat exchanger. The refrigerant circuit is configured to perform a refrigeration cycle. In the refrigeration cycle, the compressor compresses a refrigerant and the heat source-side heat exchanger causes the refrigerant to dissipate heat. Thereafter, the expansion valve decompresses the resultant high-pressure refrigerant, and the utilization-side heat exchanger evaporates the high-pressure refrigerant.
Patent Literature 1: JP 2004-044921 A
A first aspect is directed to a refrigeration apparatus-use unit for a refrigeration apparatus (1) including a refrigerant circuit (6) including a compression unit (C), a utilization-side heat exchanger (64), and a heat source-side heat exchanger (13), the refrigerant circuit (6) being configured to perform a refrigeration cycle in which a pressure above a critical pressure is applied to a refrigerant. The refrigeration apparatus-use unit includes: at least one high-pressure flow path (I1, I2, O2, O3, 48) through which the high-pressure refrigerant in the refrigerant circuit (6) flows; and a valve mechanism (14a, 14b, 63a, 63b, 90) connected to the high-pressure flow path (I1, I2, O2, O3, 48). The valve mechanism (14a, 14b, 63a, 63b, 90) includes: a valve body (80, 95); a first flow path (81) located opposite a distal end (80a, 95b) of the valve body (80, 95); a driver (85) configured to move the valve body (80, 95) to a first position where the distal end (80a, 95b) of the valve body (80, 95) closes the first flow path (81) and a second position where the distal end (80a, 95b) of the valve body (80) opens the first flow path (81); and a second flow path (82) configured to communicate with the first flow path (81) when the valve body (80) is at the second position. The high-pressure flow path (I1, I2, O2, O3, 48) causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the valve mechanism (14a, 14b, 63a, 63b, 90) in this order.
Embodiments will be described below with reference to the drawings. The following embodiments are preferable examples in nature, and are not intended to limit the scope of the present invention, the application of the present invention, or the use of the present invention.
A refrigeration apparatus (1) according to a first embodiment is configured to cool a cooling target and condition indoor air at the same time. The term “cooling target” as used herein may involve air in a facility such as a refrigerator, a freezer, or a showcase. In the following description, such a cooling target facility is referred to as a cooling facility.
As illustrated in
The four connection pipes (2, 3, 4, 5) include a first liquid connection pipe (2), a first gas connection pipe (3), a second liquid connection pipe (4), and a second gas connection pipe (5). The first liquid connection pipe (2) and the first gas connection pipe (3) are provided for the cooling facility unit (50). The second liquid connection pipe (4) and the second gas connection pipe (5) are provided for the indoor unit (60).
A refrigeration cycle is achieved in such a manner that a refrigerant circulates through the refrigerant circuit (6). In the first embodiment, the refrigerant in the refrigerant circuit (6) is carbon dioxide. The refrigerant circuit (6) is configured to perform a refrigeration cycle in which a pressure above a critical pressure is applied to the refrigerant.
The outdoor unit (10) is a heat source unit to be installed outdoors. The outdoor unit (10) includes an outdoor fan (12) and an outdoor circuit (11). The outdoor circuit (11) includes a compression unit (C), a switching unit (30), an outdoor heat exchanger (13), a first outdoor expansion valve (14a), a second outdoor expansion valve (14b), a receiver (15), a cooling heat exchanger (16), and an intermediate cooler (17). The outdoor unit (10) is a refrigeration apparatus-use unit including a high-pressure flow path (O2, O3).
The compression unit (C) is configured to compress the refrigerant. The compression unit (C) includes a first compressor (21), a second compressor (22), and a third compressor (23). The compression unit (C) is of a two-stage compression type. The second compressor (22) and the third compressor (23) constitute a lower stage-side compressor. The second compressor (22) and the third compressor (23) are connected in parallel. The first compressor (21) constitutes a higher stage-side compressor. The first compressor (21) and the second compressor (22) are connected in series. The first compressor (21) and the third compressor (23) are connected in series. Each of the first compressor (21), the second compressor (22), and the third compressor (23) is a rotary compressor that includes a compression mechanism to be driven by a motor. Each of the first compressor (21), the second compressor (22), and the third compressor (23) is of a variable capacity type, and the operating frequency or the number of rotations of each compressor is adjustable.
A first suction pipe (21a) and a first discharge pipe (21b) are connected to the first compressor (21). A second suction pipe (22a) and a second discharge pipe (22b) are connected to the second compressor (22). A third suction pipe (23a) and a third discharge pipe (23b) are connected to the third compressor (23).
The second suction pipe (22a) communicates with the cooling facility unit (50). The second compressor (22) is a cooling facility-side compressor provided for the cooling facility unit (50). The third suction pipe (23a) communicates with the indoor unit (60). The third compressor (23) is an indoor-side compressor provided for the indoor unit (60).
The switching unit (30) is configured to switch a refrigerant flow path. The switching unit (30) includes a first pipe (31), a second pipe (32), a third pipe (33), a fourth pipe (34), a first three-way valve (TV1), and a second three-way valve (TV2). The first pipe (31) has an inlet end connected to the first discharge pipe (21b). The second pipe (32) has an inlet end connected to the first discharge pipe (21b). Each of the first pipe (31) and the second pipe (32) is a pipe on which a discharge pressure of the compression unit (C) acts. The third pipe (33) has an outlet end connected to the third suction pipe (23a) of the third compressor (23). The fourth pipe (34) has an outlet end connected to the third suction pipe (23a) of the third compressor (23). Each of the third pipe (33) and the fourth pipe (34) is a pipe on which a suction pressure of the compression unit (C) acts.
The first three-way valve (TV1) has a first port (P1), a second port (P2), and a third port (P3). The first port (P1) of the first three-way valve (TV1) is connected to an outlet end of the first pipe (31) serving as a high-pressure flow path. The second port (P2) of the first three-way valve (TV1) is connected to an inlet end of the third pipe (33) serving as a low-pressure flow path. The third port (P3) of the first three-way valve (TV1) is connected to an indoor gas-side flow path (35).
The second three-way valve (TV2) has a first port (P1), a second port (P2), and a third port (P3). The first port (P1) of the second three-way valve (TV2) is connected to an outlet end of the second pipe (32) serving as a high-pressure flow path. The second port (P2) of the second three-way valve (TV2) is connected to an inlet end of the fourth pipe (34) serving as a low-pressure flow path. The third port (P3) of the second three-way valve (TV2) is connected to an outdoor gas-side flow path (36).
Each of the first three-way valve (TV1) and the second three-way valve (TV2) is a rotary-type electrically driven three-way valve. Each three-way valve (TV1, TV2) is switched between a first state (a state indicated by a solid line in
The outdoor heat exchanger (13) serves as a heat source-side heat exchanger. The outdoor heat exchanger (13) is a fin-and-tube air heat exchanger. The outdoor fan (12) is disposed near the outdoor heat exchanger (13). The outdoor fan (12) is configured to provide outdoor air. The outdoor heat exchanger causes the refrigerant flowing therethrough to exchange heat with the outdoor air provided by the outdoor fan (12).
The outdoor heat exchanger (13) has a gas end to which the outdoor gas-side flow path (36) is connected. The outdoor heat exchanger (13) has a liquid end to which an outdoor flow path (O) is connected.
The outdoor flow path (O) includes an outdoor first pipe (o1), an outdoor second pipe (o2), an outdoor third pipe (o3), an outdoor fourth pipe (o4), an outdoor fifth pipe (o5), an outdoor sixth pipe (o6), and an outdoor seventh pipe (o7). The outdoor first pipe (o1) has a first end connected to the liquid end of the outdoor heat exchanger (13). The outdoor first pipe (o1) has a second end to which a first end of the outdoor second pipe (o2) and a first end of the outdoor third pipe (o3) are connected. The outdoor second pipe (o2) has a second end connected to a top portion of the receiver (15). The outdoor fourth pipe (o4) has a first end connected to a bottom portion of the receiver (15). The outdoor fourth pipe (o4) has a second end to which a first end of the outdoor fifth pipe (o5) and a second end of the outdoor third pipe (o3) are connected. The outdoor fifth pipe (o5) has a second end connected to the first liquid connection pipe (2). The outdoor sixth pipe (o6) has a first end connected to a point between the two ends of the outdoor fifth pipe (o5). The outdoor sixth pipe (o6) has a second end connected to the second liquid connection pipe (4). The outdoor seventh pipe (o7) has a first end connected to a point between the two ends of the outdoor sixth pipe (o6). The outdoor seventh pipe (o7) has a second end connected to a point between the two ends of the outdoor second pipe (o2).
The outdoor second pipe (o2) and the outdoor third pipe (o3) are connected in parallel to constitute an outdoor parallel circuit (OP).
The first outdoor expansion valve (14a) is connected to the outdoor second pipe (o2). The second outdoor expansion valve (14b) is connected to the outdoor third pipe (o3). Each outdoor expansion valve (14a, 14b) is a decompression mechanism configured to decompress the refrigerant. Each outdoor expansion valve (14a, 14b) is a heat source expansion valve. Each outdoor expansion valve (14a, 14b) is an opening degree-changeable electronic expansion valve.
The receiver (15) serves as a container configured to store the refrigerant. The receiver (15) separates the refrigerant into the gas refrigerant and the liquid refrigerant. The receiver (15) has the top portion to which the second end of the outdoor second pipe (o2) and a first end of a degassing pipe (37) are connected. The degassing pipe (37) has a second end connected to a point between two ends of an injection pipe (38). A degassing valve (39) is connected to the degassing pipe (37). The degassing valve (39) is an opening degree-changeable electronic expansion valve.
The cooling heat exchanger (16) is configured to cool the refrigerant (mainly the liquid refrigerant) separated by the receiver (15). The cooling heat exchanger (16) includes a first refrigerant flow path (16a) and a second refrigerant flow path (16b). The first refrigerant flow path (16a) is connected to a point between the two ends of the outdoor fourth pipe (o4). The second refrigerant flow path (16b) is connected to a point between the two ends of the injection pipe (38).
The injection pipe (38) has a first end connected to a point between the two ends of the outdoor fifth pipe (o5). The injection pipe (38) has a second end connected to the first suction pipe (21a) of the first compressor (21). In other words, the injection pipe (38) has a second end connected to an intermediate pressure portion of the compression unit (C). The injection pipe (38) is provided with a reducing valve (40) located upstream of the second refrigerant flow path (16b). The reducing valve (40) is an opening degree-changeable expansion valve.
The cooling heat exchanger (16) causes the refrigerant flowing through the first refrigerant flow path (16a) to exchange heat with the refrigerant flowing through the second refrigerant flow path (16b). The refrigerant decompressed by the reducing valve (40) flows through the second refrigerant flow path (16b). Therefore, the cooling heat exchanger (16) cools the refrigerant flowing through the first refrigerant flow path (16a).
The intermediate cooler (17) is connected to an intermediate flow path (41). The intermediate flow path (41) has a first end connected to the second discharge pipe (22b) of the second compressor (22) and the third discharge pipe (23b) of the third compressor (23). The intermediate flow path (41) has a second end connected to the first suction pipe (21a) of the first compressor (21). In other words, the intermediate flow path (41) has a second end connected to the intermediate pressure portion of the compression unit (C).
The intermediate cooler (17) is a fin-and-tube air heat exchanger. A cooling fan (17a) is disposed near the intermediate cooler (17). The intermediate cooler (17) causes the refrigerant flowing therethrough to exchange heat with outdoor air provided by the cooling fan (17a).
The outdoor circuit (11) includes an oil separation circuit (42). The oil separation circuit (42) includes an oil separator (43), a first oil return pipe (44), and a second oil return pipe (45). The oil separator (43) is connected to the first discharge pipe (21b) of the first compressor (21). The oil separator (43) is configured to separate oil from the refrigerant discharged from the compression unit (C). The first oil return pipe (44) has an inlet end connected to the oil separator (43). The first oil return pipe (44) has an outlet end connected to the second suction pipe (22a) of the second compressor (22). The second oil return pipe (45) has an outlet end connected to the third suction pipe (23a) of the third compressor (23). A first oil regulation valve (46) is connected to the first oil return pipe (44). A second oil regulation valve (47) is connected to the second oil return pipe (45).
The oil separated by the oil separator (43) is returned to the second compressor (22) via the first oil return pipe (44). The oil separated by the oil separator (43) is returned to the third compressor (23) via the second oil return pipe (45). The oil separated by the oil separator (43) may be directly returned to an oil reservoir in a casing of the second compressor (22). The oil separated by the oil separator (43) may be directly returned to an oil reservoir in a casing of the third compressor (23).
The cooling facility unit (50) is installed in, for example, a cold storage warehouse. The cooling facility unit (50) includes an inside fan (52) and a cooling facility circuit (51). The cooling facility circuit (51) has a liquid end to which the first liquid connection pipe (2) is connected. The cooling facility circuit (51) has a gas end to which the first gas connection pipe (3) is connected.
The cooling facility circuit (51) includes a cooling facility expansion valve (53) and a cooling facility heat exchanger (54) arranged in this order from the liquid end toward the gas end. The cooling facility expansion valve (53) is a utilization-side expansion valve. The cooling facility expansion valve (53) serves as an opening degree-changeable electronic expansion valve.
The cooling facility heat exchanger (54) is a fin-and-tube air heat exchanger. The inside fan (52) is disposed near the cooling facility heat exchanger (54). The inside fan (52) is configured to provide inside air. The cooling facility heat exchanger (54) causes the refrigerant flowing therethrough to exchange heat with the inside air provided by the inside fan (52).
The indoor unit (60) is a utilization unit to be installed indoors. The indoor unit (60) includes an indoor fan (62) and an indoor circuit (61). The indoor circuit (61) has a liquid end to which the second liquid connection pipe (4) is connected. The indoor circuit (61) has a gas end to which the second gas connection pipe (5) is connected. The outdoor unit (10) is a refrigeration apparatus-use unit including a high-pressure flow path (I1, I2).
The indoor circuit (61) includes an indoor parallel circuit (IP) and an indoor heat exchanger (64) arranged in this order from the liquid end toward the gas end. The indoor parallel circuit (IP) includes an indoor first pipe (I1), an indoor second pipe (I2), a first indoor expansion valve (63a), and a second indoor expansion valve (63b).
The first indoor expansion valve (63a) is connected to the indoor first pipe (I1). The second indoor expansion valve (63b) is connected to the indoor second pipe (I2). Each indoor expansion valve (63a, 63b) is a utilization-side expansion valve. Each indoor expansion valve (63a, 63b) is an opening degree-changeable electronic expansion valve.
The indoor heat exchanger (64) is a utilization-side heat exchanger. The indoor heat exchanger (64) is a fin-and-tube air heat exchanger. The indoor fan (62) is disposed near the indoor heat exchanger (64). The indoor fan (62) is configured to provide indoor air. The indoor heat exchanger (64) causes the refrigerant flowing therethrough to exchange heat with the indoor air provided by the indoor fan (62).
The outdoor circuit (11) includes a first check valve (CV1), a second check valve (CV2), a third check valve (CV3), a fourth check valve (CV4), a fifth check valve (CV5), a sixth check valve (CV6), and a seventh check valve (CV7). The first check valve (CV1) is connected to the first discharge pipe (21b). The second check valve (CV2) is connected to the second discharge pipe (22b). The third check valve (CV3) is connected to the third discharge pipe (23b). The fourth check valve (CV4) is connected to the outdoor second pipe (o2). The fifth check valve (CV5) is connected to the outdoor third pipe (o3). The sixth check valve (CV6) is connected to the outdoor sixth pipe (o6). The seventh check valve (CV7) is connected to the outdoor seventh pipe (o7).
The indoor circuit (61) includes an eighth check valve (CV8) and a ninth check valve (CV9). The eighth check valve (CV8) is connected to the indoor first pipe (I1). The ninth check valve (CV9) is connected to the indoor second pipe (I2).
These check valves (CV1 to CV9) each permit the flow of the refrigerant in a direction indicated by an arrow in
The refrigeration apparatus (1) includes various sensors (not illustrated). These sensors are configured to detect indices such as a temperature and a pressure of the high-pressure refrigerant in the refrigerant circuit (6), a temperature and a pressure of the low-pressure refrigerant in the refrigerant circuit (6), a temperature and a pressure of the intermediate-pressure refrigerant in the refrigerant circuit (6), a temperature of the refrigerant in the outdoor heat exchanger (13), a temperature of the refrigerant in the cooling facility heat exchanger (54), a temperature of the refrigerant in the indoor heat exchanger (64), a degree of superheating of the refrigerant sucked in the second compressor (22), a degree of superheating of the refrigerant sucked in the third compressor (23), a degree of superheating of the refrigerant discharged from each of the first to third compressors (C1, C2, C3), a temperature of the outdoor air, a temperature of the inside air, and a temperature of the indoor air.
The controller (100) is a control unit. The controller (100) includes a microcomputer mounted on a control board, and a memory device (specifically, a semiconductor memory) storing software for operating the microcomputer. The controller (100) is configured to control the respective components of the refrigeration apparatus (1), based on an operation command and a detection signal from a sensor. The controller (100) controls the respective components, thereby changing an operation of the refrigeration apparatus (1).
With reference to
Each expansion valve (14a, 14b, 63a, 63b) includes a joint main body (70), a needle valve (80), and a driver (85).
The joint main body (70) includes a body portion (71) having a substantially columnar shape and a male screw portion (72) protruding from an end face of the body portion (71) (an upper end face in
The first hole (73) is located opposite a distal end of the needle valve (80). The first hole (73) is located forward of the needle valve (80) in a moving direction of the needle valve (80). A valve seat (75) having a tubular shape is inserted through the first hole (73). The valve seat (75) is held in the first hole (73). A communication path (76) passes through the valve seat (75) in an axial direction. The communication path (76) has an inner diameter that decreases toward the needle valve (80).
The second hole (74) passes through the body portion (71) in a radial direction. The second hole (74) extends perpendicularly to the first hole (73). The first hole (73) has a depth portion that defines a space where the needle valve (80) is movable.
A first connection pipe (77) is connected to a valve seat (75)-side end face (i.e., a lower face) of the body portion (71). The first connection pipe (77) communicates with the communication path (76) in the valve seat (75). A second connection pipe (78) communicates with the second hole (74). The first connection pipe (77) is substantially perpendicular to the second connection pipe (78). In each expansion valve (14a, 14b, 63a, 63b), an internal flow path of the first connection pipe (77) and the communication path (76) constitute a first flow path (81). In each expansion valve (14a, 14b, 63a, 63b), an internal flow path of the second connection pipe (78) and the second hole (74) constitute a second flow path (82).
The needle valve (80) is a valve body configured to adjust an opening degree of the expansion valve (14a, 14b, 63a, 63b). The needle valve (80) extends in an axial direction of the body portion (71). The needle valve (80) has a rod shape or an elongated cylindrical shape. The needle valve (80) has a distal end (80a) that is opposite the valve seat (75) or the first flow path (81). The distal end (80a) has a tapered shape such that its outer diameter decreases toward its distal end.
The driver (85) is disposed around the male screw portion (72) of the body portion (71). The driver (85) includes a coil portion (86), a rotor (87), and a coupling member (88). The coil portion (86) is a wire disposed around the rotor (87). The rotor (87) has a tubular shape and is rotatably supported in the coil portion (86). The coupling member (88) has a tubular shape and is fixed to an inner peripheral face of the rotor (87). The coupling member (88) holds at its axial center the needle valve (80). The coupling member (88) has in its inner peripheral face a female screw portion into which the male screw portion (72) is screwed.
The rotor (87) and the coupling member (88) are driven to rotate in a forward direction and a reverse direction in accordance with an energization state of the coil portion (86). When the rotor (87) rotates in the forward direction, the coupling member (88) rotates in a tightening direction, so that the needle valve (80) is pushed out toward the first hole (73). When the rotor (87) rotates in the reverse direction, the coupling member (88) rotates in an untightening direction, so that the needle valve (80) is pulled back from the first hole (73).
The driver (85) thus moves the needle valve (80) in the axial direction. Specifically, the driver (85) moves the needle valve (80) between a first position and a second position illustrated in
The first position corresponds to a closed position illustrated in
The second position corresponds to an open position illustrated in
As illustrated in
The indoor first pipe (I1) causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the first indoor expansion valve (63a) in this order. The second flow path (82) of the first indoor expansion valve (63a) is on the upstream side of the indoor first pipe (I1). The first flow path (81) of the first indoor expansion valve (63a) is on the downstream side of the indoor second pipe (I2).
The indoor second pipe (I2) causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the second indoor expansion valve (63b) in this order. The second flow path (82) of the second indoor expansion valve (63b) is on the upstream side of the indoor second pipe (I2). The first flow path (81) of the second indoor expansion valve (63b) is on the downstream side of the indoor second pipe (I2).
The indoor parallel circuit (IP) causes the refrigerant to flow through the indoor first pipe (I1) and the refrigerant to flow through the indoor second pipe (I2) in opposite directions. The indoor parallel circuit (IP) causes the high-pressure refrigerant to flow through the indoor first pipe (I1) in a first refrigeration cycle. The indoor parallel circuit (IP) causes the high-pressure refrigerant to flow through the indoor second pipe (I2) in a second refrigeration cycle. In the first refrigeration cycle, the outdoor heat exchanger (13) serves as a radiator and the indoor heat exchanger (64) serves as an evaporator. In the second refrigeration cycle, the indoor heat exchanger (64) serves as a radiator and the outdoor heat exchanger (13) serves as an evaporator.
The outdoor parallel circuit (OP) includes the outdoor second pipe (o2) and the outdoor third pipe (o3) that are connected in parallel. The outdoor second pipe (o2) is a first high-pressure flow path through which the high-pressure refrigerant flows. The outdoor third pipe (o3) is a second high-pressure flow path through which the high-pressure refrigerant flows. To the outdoor second pipe (o2), the first outdoor expansion valve (14a) and the fourth check valve (CV4) are connected in this order from the upstream side toward the downstream side. To the outdoor third pipe (o3), the second outdoor expansion valve (14b) and the fifth check valve (CV5) are connected in this order from the upstream side toward the downstream side. The fourth check valve (CV4) and the fifth check valve (CV5) each serve as a regulation mechanism configured to regulate a flow of the refrigerant in the corresponding outdoor expansion valve (14a, 14b).
The outdoor second pipe (o2) causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the first outdoor expansion valve (14a) in this order. The second flow path (82) of the first outdoor expansion valve (14a) is on the upstream side of the outdoor second pipe (o2). The first flow path (81) of the first outdoor expansion valve (14a) is on the downstream side of the outdoor second pipe (o2).
The outdoor third pipe (o3) causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the second outdoor expansion valve (14b) in this order. The second flow path (82) of the second indoor expansion valve (63b) is on the upstream side of the outdoor third pipe (o3). The first flow path (81) of the second indoor expansion valve (63b) is on the downstream side of the outdoor third pipe (o3).
The outdoor parallel circuit (OP) causes the refrigerant to flow through the outdoor second pipe (o2) and the refrigerant to flow through the outdoor third pipe (o3) in opposite directions. The outdoor parallel circuit (OP) causes the high-pressure refrigerant to flow through the outdoor second pipe (o2) in the first refrigeration cycle. The outdoor parallel circuit (OP) causes the high-pressure refrigerant to flow through the outdoor third pipe (o3) in the second refrigeration cycle.
Next, a specific description will be given of operations to be carried out by the refrigeration apparatus (1). The operations of the refrigeration apparatus (1) include a cooling-facility operation, a cooling operation, a cooling and cooling-facility operation, a heating operation, a heating and cooling-facility operation, a heating and cooling-facility heat recovery operation, a heating and cooling-facility waste heat operation, and a defrosting operation.
During the cooling-facility operation, the cooling facility unit (50) operates, while the indoor unit (60) stops. During the cooling operation, the cooling facility unit (50) stops, while the indoor unit (60) cools the indoor air. During the cooling and cooling-facility operation, the cooling facility unit (50) operates, while the indoor unit (60) cools the indoor air. During the heating operation, the cooling facility unit (50) stops, while the indoor unit (60) heats the indoor air. During the heating and cooling-facility operation, the heating and cooling-facility heat recovery operation, and the heating and cooling-facility waste heat operation, the cooling facility unit (50) operates, while the indoor unit (60) heats the indoor air. During the defrosting operation, the outdoor heat exchanger (13) melts frost on a surface thereof.
The heating and cooling-facility operation is carried out on a condition that a relatively large heating capacity is required for the indoor unit (60). The heating and cooling-facility waste heat operation is carried out on a condition that a relatively small heating capacity is required for the indoor unit (60). The heating and cooling-facility heat recovery operation is carried out on a condition that the heating capacity required for the indoor unit (60) falls within a range between a heating capacity required in the heating operation and a cooling capacity required in the cooling-facility operation (i.e., on a condition that the balance between the cooling capacity required in the cooling-facility operation and the heating capacity required in the heating operation is achieved).
During the cooling-facility operation illustrated in
As illustrated in
The resultant refrigerant flows through the outdoor second pipe (o2). In the outdoor second pipe (o2), the high-pressure refrigerant passes the first outdoor expansion valve (14a) in the open state. At this time, as illustrated in
The refrigerant then flows through the receiver (15). The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, the cooling facility expansion valve (53) decompresses the refrigerant, and the cooling facility heat exchanger (54) evaporates the refrigerant. The inside air is thus cooled. After the cooling heat exchanger (16) evaporates the refrigerant, the second compressor (22) sucks in the refrigerant to compress the refrigerant again.
During the cooling operation illustrated in
As illustrated in
The resultant refrigerant flows through the outdoor second pipe (o2). In the outdoor second pipe (o2), the high-pressure refrigerant passes the first outdoor expansion valve (14a) in the open state. At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the fourth check valve (CV4).
The refrigerant then flows through the receiver (15). The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, the refrigerant flows into the indoor first pipe (I1). In the indoor first pipe (I1), the first indoor expansion valve (63a) decompresses the high-pressure refrigerant. At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the eighth check valve (CV8).
The indoor heat exchanger (64) then evaporates the refrigerant. The indoor air is thus cooled. After the indoor heat exchanger (64) evaporates the refrigerant, the third compressor (23) sucks in the refrigerant to compress the refrigerant again.
During the cooling and cooling-facility operation illustrated in
As illustrated in
The resultant refrigerant flows through the outdoor second pipe (o2). In the outdoor second pipe (o2), the high-pressure refrigerant passes the first outdoor expansion valve (14a) in the open state. At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the fourth check valve (CV4).
The refrigerant then flows through the receiver (15). The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, the refrigerant is diverted into the cooling facility unit (50) and the indoor unit (60). The cooling facility expansion valve (53) decompresses the refrigerant, and the cooling facility heat exchanger (54) evaporates the refrigerant. After the cooling facility heat exchanger (54) evaporates the refrigerant, the second compressor (22) sucks in the refrigerant to compress the refrigerant again.
When the refrigerant flows into the indoor unit (60), the refrigerant flows through the indoor first pipe (I1). In the indoor first pipe (I1), the first indoor expansion valve (63a) decompresses the high-pressure refrigerant. At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the eighth check valve (CV8).
The indoor heat exchanger (64) then evaporates the refrigerant. After the indoor heat exchanger (64) evaporates the refrigerant, the third compressor (23) sucks in the refrigerant to compress the refrigerant again.
During the heating operation illustrated in
As illustrated in
After the indoor heat exchanger (64) causes the refrigerant to dissipate heat, the resultant refrigerant flows into the indoor second pipe (I2). In the indoor second pipe (I2), the high-pressure refrigerant passes the second indoor expansion valve (63b). At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the ninth check valve (CV9).
The refrigerant then flows through the receiver (15). The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, the refrigerant flows into the outdoor third pipe (o3). In the outdoor third pipe (o3), the high-pressure refrigerant passes the second outdoor expansion valve (14b). At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the fifth check valve (CV5).
The outdoor heat exchanger (13) then evaporates the refrigerant. After the indoor heat exchanger (64) evaporates the refrigerant, the third compressor (23) sucks in the refrigerant to compress the refrigerant again.
During the heating and cooling-facility operation illustrated in
As illustrated in
After the indoor heat exchanger (64) causes the refrigerant to dissipate heat, the resultant refrigerant flows into the indoor second pipe (I2). In the indoor second pipe (I2), the high-pressure refrigerant passes the second indoor expansion valve (63b). At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the ninth check valve (CV9).
The refrigerant then flows through the receiver (15). The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, a part of the refrigerant flows into the outdoor third pipe (o3). In the outdoor third pipe (o3), the high-pressure refrigerant passes the second outdoor expansion valve (14b). At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the fifth check valve (CV5).
The outdoor heat exchanger (13) then evaporates the refrigerant. After the indoor heat exchanger (64) evaporates the refrigerant, the third compressor (23) sucks in the refrigerant to compress the refrigerant again.
After the cooling heat exchanger (16) cools the refrigerant, the cooling facility expansion valve (53) decompresses the remaining refrigerant, and the cooling facility heat exchanger (54) evaporates the refrigerant. The inside air is thus cooled. After the cooling facility heat exchanger (54) evaporates the refrigerant, the second compressor (22) sucks in the refrigerant to compress the refrigerant again.
During the heating and cooling-facility heat recovery operation illustrated in
As illustrated in
After the indoor heat exchanger (64) causes the refrigerant to dissipate heat, the resultant refrigerant flows into the indoor second pipe (I2). In the indoor second pipe (I2), the high-pressure refrigerant passes the second indoor expansion valve (63b). At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the ninth check valve (CV9).
The refrigerant then flows through the receiver (15). The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, the cooling facility expansion valve (53) decompresses the refrigerant, and the cooling facility heat exchanger (54) evaporates the refrigerant. After the cooling facility heat exchanger (54) evaporates the refrigerant, the second compressor (22) sucks in the refrigerant to compress the refrigerant again.
During the heating and cooling-facility waste heat operation illustrated in
As illustrated in
The resultant refrigerant flows through the outdoor second pipe (o2). In the outdoor second pipe (o2), the high-pressure refrigerant passes the first outdoor expansion valve (14a) in the open state. At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the fourth check valve (CV4).
After the first compressor (21) compresses the refrigerant, the indoor heat exchanger (64) causes the remaining refrigerant to dissipate heat. The indoor air is thus heated.
After the indoor heat exchanger (64) causes the refrigerant to dissipate heat, the resultant refrigerant flows into the indoor second pipe (I2). In the indoor second pipe (I2), the high-pressure refrigerant passes the second indoor expansion valve (63b). At this time, the high-pressure refrigerant flows through the second flow path (82) and the first flow path (81) in this order. Thereafter, the high-pressure refrigerant passes the ninth check valve (CV9).
After the outdoor heat exchanger (13) causes the refrigerant to dissipate heat and the indoor heat exchanger (64) causes the refrigerant to dissipate heat, both the refrigerants flow into the receiver (15) in a merged state. The cooling heat exchanger (16) then cools the refrigerant. After the cooling heat exchanger (16) cools the refrigerant, the cooling facility expansion valve (53) decompresses the refrigerant, and the cooling facility heat exchanger (54) evaporates the refrigerant. The inside air is thus cooled. After the cooling facility heat exchanger (54) evaporates the refrigerant, the second compressor (22) sucks in the refrigerant to compress the refrigerant again.
During the defrosting operation, the respective components operate in the same manners as those during the cooling operation illustrated in
In the refrigeration apparatus (1), the refrigerant circuit (6) performs the refrigeration cycle in which the refrigerant is compressed at the critical pressure or more. Therefore, the high-pressure refrigerant above the critical pressure passes the indoor expansion valve (14a, 14b, 63a, 63b) and the outdoor expansion valve (14a, 14b, 63a, 63b). In this expansion valve (14a, 14b, 63a, 63b), when the high-pressure refrigerant flows through the first flow path (81) and the second flow path (82) (see
In view of this, in the refrigeration apparatus (1) according to this embodiment, each expansion valve (14a, 14b, 63a, 63b) causes the high-pressure refrigerant to always flow through the second flow path (82) and the first flow path (81) in this order.
The foregoing first refrigeration cycle is achieved during the cooling operation, the cooling and cooling-facility operation, and the defrosting operation. In the first refrigeration cycle, the high-pressure refrigerant flows through the outdoor second pipe (o2) of the outdoor parallel circuit (OP). Since the fifth check valve (CV5) closes the outdoor third pipe (o3), the high-pressure refrigerant does not flow into the outdoor third pipe (o3).
In the outdoor second pipe (o2), the second flow path (82) of the first outdoor expansion valve (14a) is on the upstream side, and the first flow path (81) of the first outdoor expansion valve (14a) is on the downstream side. Therefore, the high-pressure refrigerant flows through the second flow path (82) and first flow path (81) of the first outdoor expansion valve (14a) in this order.
In the first refrigeration cycle, the high-pressure refrigerant flows through the indoor first pipe (I1) of the indoor parallel circuit (IP). Since the ninth check valve (CV9) closes the indoor second pipe (I2), the high-pressure refrigerant does not flow into the indoor second pipe (I2). In the indoor first pipe (I1), the second flow path (82) of the first indoor expansion valve (63a) is on the upstream side, and the first flow path (81) of the first indoor expansion valve (63a) is on the downstream side. Therefore, the high-pressure refrigerant flows through the second flow path (82) and first flow path (81) of the first indoor expansion valve (63a) in this order.
In the first refrigeration cycle, there is substantially no possibility that the high-pressure refrigerant flows through the first flow path (81) and second flow path (82) of each of the first outdoor expansion valve (14a) and the first indoor expansion valve (63a) in this order. This configuration therefore avoids a situation in which the pressure of the high-pressure refrigerant acts on the needle valve (80) to push up the distal end (95b) of the needle valve (80), and prevents malfunctions in the first outdoor expansion valve (14a) and the first indoor expansion valve (63a).
The second refrigeration cycle is achieved during the heating operation and the heating and cooling-facility operation. In the second refrigeration cycle, the high-pressure refrigerant flows through the indoor second pipe (I2) of the indoor parallel circuit (IP). Since the eighth check valve (CV8) closes the indoor first pipe (I1), the high-pressure refrigerant does not flow into the indoor first pipe (I1).
In the indoor second pipe (I2), the second flow path (82) of the second indoor expansion valve (63b) is on the upstream side, and the first flow path (81) of the second indoor expansion valve (63b) is on the downstream side. Therefore, the high-pressure refrigerant flows through the second flow path (82) and first flow path (81) of the second indoor expansion valve (63b) in this order.
In the second refrigeration cycle, the high-pressure refrigerant flows through the outdoor third pipe (o3) of the outdoor parallel circuit (OP). Since the fourth check valve (CV4) closes the outdoor second pipe (o2), the high-pressure refrigerant does not flow into the outdoor second pipe (o2).
In the outdoor third pipe (o3), the second flow path (82) of the second outdoor expansion valve (14b) is on the upstream side, and the first flow path (81) of the second outdoor expansion valve (14b) is on the downstream side. Therefore, the high-pressure refrigerant flows through the second flow path (82) and first flow path (81) of the second outdoor expansion valve (14b) in this order.
In the second refrigeration cycle, there is substantially no possibility that the high-pressure refrigerant flows through the first flow path (81) and second flow path (82) of each of the second outdoor expansion valve (14b) and the second indoor expansion valve (63b) in this order. This configuration therefore avoids a situation in which the pressure of the high-pressure refrigerant acts on the needle valve (80) to push up the distal end (95b) of the needle valve (80), and prevents malfunctions in the second outdoor expansion valve (14b) and the second indoor expansion valve (63b).
During the heating and cooling-facility heat recovery operation, as illustrated in
During the heating and cooling-facility waste heat operation, as illustrated in
The first embodiment is directed to the refrigeration apparatus-use unit (the outdoor unit (10), the indoor unit (60)) for the refrigeration apparatus (1) including the refrigerant circuit (6) including the compression unit (C), the utilization-side heat exchanger (64), and the heat source-side heat exchanger (13), the refrigerant circuit (6) being configured to perform the refrigeration cycle in which a pressure above the critical pressure is applied to the refrigerant. The refrigeration apparatus-use unit (the outdoor unit (10), the indoor unit (60)) includes the high-pressure flow path (I1, I2, O2, O3) through which the high-pressure refrigerant in the refrigerant circuit (6) flows, and the expansion valve (14a, 14b, 63a, 63b) connected to the high-pressure flow path (I1, I2, O2, O3, 48). The expansion valve (14a, 14b, 63a, 63b) includes the needle valve (80), the first flow path (81) located opposite the distal end (80a) of the needle valve (80), the driver (85) configured to move the needle valve (80) between the first position where the distal end (80a) of the needle valve (80) closes the first flow path (81) and the second position where the distal end (80a) of the needle valve (80) opens the first flow path (81), and the second flow path (82) configured to communicate with the first flow path (81) when the needle valve (80) is at the second position. The high-pressure flow path (I1, I2, O2, O3) causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the expansion valve (14a, 14b, 63a, 63b) in this order.
This configuration reliably avoids a situation in which the high-pressure refrigerant acts on the needle valve (80) to push up the distal end (80a) of the needle valve (80) toward the open side. This configuration therefore avoids a malfunction in the expansion valve (14a, 14b, 63a, 63b) and ensures the reliability of the refrigeration apparatus (1).
According to the first embodiment, the check valve (CV4, CV5, CV8, CV9) (the regulation mechanism) permits the refrigerant to flow through the second flow path (82) and first flow path (81) of the expansion valve (14a, 14b, 63a, 63b) in this order and prohibits the refrigerant from flowing through the first flow path (81) and the second flow path (82) in this order.
This configuration reliably avoids a situation in which the refrigerant flows through the first flow path (81) and second flow path (82) of the expansion valve (14a, 14b, 63a, 63b) in this order.
According to the first embodiment, the refrigerant circuit (6) switches between the first refrigeration cycle in which the outdoor heat exchanger (13) serves as a radiator and the indoor heat exchanger (64) serves as an evaporator and the second refrigeration cycle in which the indoor heat exchanger (64) serves as a radiator and the outdoor heat exchanger (13) serves as an evaporator. The refrigerant circuit (6) includes the parallel circuit (IP, OP) constituted of the first high-pressure flow path (II, O2) and the second high-pressure flow path (I2, O3) that are connected in parallel. Each of the first high-pressure flow path (I1, O2) and the second high-pressure flow path (I2, O3) is connected to the expansion valve (14a, 14b, 63a, 63b) and the check valve (CV4, CV5, CV8, CV9) (the regulation mechanism). The parallel circuit (IP, OP) causes the refrigerant to flow through the first high-pressure flow path (I1, O2) and the refrigerant to flow through the second high-pressure flow path (I2, O3) in opposite directions.
This configuration reliably avoids a situation in which the refrigerant flows through the first flow path (81) and second flow path (82) of each expansion valve (14a, 14b, 63a, 63b) in this order in both the first refrigeration cycle and the second refrigeration cycle. This configuration therefore improves the reliability of the refrigeration apparatus (1) that switches between the cooling operation and the heating operation.
To the pressure equalization pipe (48), an electromagnetic open-close valve (90) and a tenth check valve (CV10) are connected in this order from the upstream side toward the downstream side. The electromagnetic open-close valve (90) serves as a valve mechanism. The tenth check valve (CV10) serves as a regulation mechanism. The tenth check valve (CV10) regulates the flow of the refrigerant such that the high-pressure refrigerant always flows through a second flow path (82) and a first flow path (81) of the electromagnetic open-close valve (90) in this order.
The first flow path (81) includes a first main flow path (81a) and a first communication path (81b). The first main flow path (81a) extends in the axial direction of the main body portion (91). The first main flow path (81a) has an outlet end connected to the first connection pipe (77). The first communication path (81b) extends from an inlet end of the first main flow path (81a) toward the plunger (95). The first communication path (81b) has an inlet end communicating with an internal space (93) in the accommodation portion (92). The first communication path (81b) is located opposite a distal end (95b) of the plunger (95). The first communication path (81b) is located forward of the distal end (95b) of the plunger (95) in a moving direction of the plunger (95). The plunger (95) thus opens and closes the first communication path (81b).
The second flow path (82) includes a second main flow path (82a) and a second communication path (82b). The second main flow path (82a) extends in the axial direction of the main body portion (91). The second main flow path (82a) has an inlet end connected to the second connection pipe (78). The second communication path (82b) extends from an outlet end of the second main flow path (82a) toward the plunger (95). The second communication path (82b) has an outlet end communicating with the internal space (93) in the accommodation portion (92). The second communication path (82b) does not overlap the distal end (95b) of the plunger (95) as seen in the axial direction of the plunger (95). Therefore, the second communication path (82b) always communicates with the internal space (93) in the accommodation portion (92) without being opened and closed by the plunger (95).
The accommodation portion (92) has a tubular shape extending in a direction perpendicular to the main body portion (91). The accommodation portion (92) has the internal space (93). The plunger (95) is accommodated in the accommodation portion (92) so as to be movable in the axial direction of the accommodation portion (92).
The plunger (95) includes an iron core. The plunger (95) includes a main body (95a) having a columnar shape and the distal end (95b) larger in outer diameter than the main body (95a). The distal end (95b) is coaxial with the second communication path (82b).
The driver (85) includes a coil (96) and a spring (97) made of metal. The coil (96) is energized to apply electromagnetic force to the plunger (95). The main body (95a) of the plunger (95) is inserted in the spring (97). The spring (97) is located between the distal end (95b) and the accommodation portion (92). The spring (97) biases the plunger (95) toward the first communication path (81b).
The driver (85) moves the plunger (95) between a first position (a closed position illustrated in
The pressure equalization pipe (48) according to Modification 1 causes the high-pressure refrigerant to always flow through the second flow path (82) and first flow path (81) of the electromagnetic open-close valve (90) in this order. Modification 1 also avoids a situation in which the pressure of the high-pressure refrigerant acts on the plunger (95) to push up the plunger (95) toward the open side. Modification 1 therefore avoids a malfunction in the electromagnetic open-close valve (90) owing to a push of the plunger (95) toward the open position side. Modification 1 also reliably suppresses a lift of the plunger (95) of the electromagnetic open-close valve (90) in the closed state. Modification 1 also reliably avoids a situation in which the high-pressure refrigerant passes the electromagnetic open-close valve (90) in the closed state.
In the electromagnetic open-close valve (90) according to Modification 1, the first connection pipe (77) is coaxial with the second connection pipe (78). As in the foregoing expansion valve (14a, 14b, 63a, 63b), alternatively, the first connection pipe (77) may be perpendicular to the second connection pipe (78) in the electromagnetic open-close valve (90).
The refrigeration apparatus (1) according to the first embodiment is the air conditioning apparatus including the indoor unit (60) and the cooling facility unit (50). The air conditioning apparatus may be of a multiple type that includes multiple indoor units or may be of a pair type that includes one indoor unit and one outdoor unit in a pair. In the air conditioning apparatus, at least one indoor unit may carry out the cooling operation and another indoor unit may carry out the heating operation.
In addition, the air conditioning apparatus may include, instead of the cooling facility unit (50), a hot cabinet configured to heat inside air. The hot cabinet includes a heating heat exchanger configured to heat inside air. In the refrigeration apparatus (1), the indoor heat exchanger (64) cools or heats indoor air, while the heating heat exchanger heats inside air.
Only one of the indoor unit (60) and the outdoor unit (10) may include the high-pressure flow path.
The expansion valve may be of a thermostatic type. The electronic expansion valve may alternatively be of a linear electromagnetic drive type, a pulse electromagnetic drive type, a bimetal type, or the like.
The compression unit (C) may be a multistage compressor that includes a motor, one drive shaft coupled to the motor, and two or more compression mechanisms each coupled to the drive shaft.
The utilization-side heat exchanger is not necessarily an air heat exchanger. The indoor heat exchanger (64) according to the first embodiment may be a heat exchanger configured to perform heat exchange with water or any heat medium. In this configuration, the heat exchanger serves as an evaporator to cool water or any heat medium. Alternatively, the heat exchanger serves as a radiator to heat water or any heat medium.
While the embodiments and modifications have been described herein above, it is to be appreciated that various changes in form and detail may be made without departing from the spirit and scope presently or hereafter claimed. In addition, the foregoing embodiments and modifications may be appropriately combined or substituted as long as the combination or substitution does not impair the functions of the present disclosure. The foregoing ordinal numbers such as “first”, “second”, and “third” are merely used for distinguishing the elements designated with the ordinal numbers, and are not intended to limit the number and order of the elements.
As described above, the present disclosure is applicable to a refrigeration apparatus-use unit, a heat source unit, a utilization unit, and a refrigeration apparatus.
1: refrigeration apparatus
6: refrigerant circuit
10: outdoor unit (heat source unit, refrigeration apparatus-use unit)
13: outdoor heat exchanger (heat source-side heat exchanger)
14
a: first outdoor expansion valve (expansion valve, valve mechanism)
14
b: second outdoor expansion valve (expansion valve, valve mechanism)
48: pressure equalization pipe (high-pressure flow path)
60: indoor unit (utilization unit, refrigeration apparatus-use unit)
63
a: first indoor expansion valve (expansion valve, valve mechanism)
63
b: second indoor expansion valve (expansion valve, valve mechanism)
64: indoor heat exchanger (utilization-side heat exchanger)
80: needle valve (valve body)
80
a: distal end
81: first flow path
82: second flow path
85: driver
95: plunger
95
b: distal end
CV4: fourth check valve (regulation mechanism)
CV5: fifth check valve (regulation mechanism)
CV8: eighth check valve (regulation mechanism)
CV9: ninth check valve (regulation mechanism)
CV10: check valve
IP: indoor parallel circuit (parallel circuit)
I1: indoor first pipe (first high-pressure flow path)
I2: indoor second pipe (second high-pressure flow path)
OP: outdoor parallel circuit (parallel circuit)
O2: outdoor second pipe (first high-pressure flow path)
O3: outdoor third pipe (second high-pressure flow path)
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-092450 | May 2019 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2020/003764 | Jan 2020 | US |
| Child | 17512819 | US |
