The present invention relates to integrated air-conditioning and hot-water-supply systems that can perform an air-conditioning operation (i.e., cooling operation or heating operation) and a hot-water-supply operation at the same time, and more specifically, to an integrated air-conditioning and hot-water-supply system that determines a high-temperature-water supply state when the condensing temperature becomes higher than or equal to a predetermined value during a hot-water supply and that suppresses an excessive increase in high pressure by controlling the condensing temperature of a compressor and the opening degree of a pressure-reducing mechanism so as to achieve a predetermined hot-water-supply capacity within a usage range of the compressor.
In the related art, a hot-water-suppliable heat pump system that is equipped with a refrigerant circuit formed by connecting a hot-water-supply unit (i.e., a water heater) to a heat source unit (i.e., an outdoor unit) by pipes and that can perform the hot-water-supply operation is known. When the hot-water-supply temperature becomes high (e.g., 60 degrees C.) in such a hot-water-supply system, the condensing temperature increases, causing an excessive increase in high pressure. This is a problem in that it is difficult to ensure a hot-water-supply capacity. For this reason, there have been efforts to solve this problem (e.g., see Patent Literature 1 and Patent Literature 2).
In a heat-pump bath hot-water-supply device discussed in Patent Literature 1, the valve opening degree of a pressure-reducing device is controlled in accordance with a discharge temperature or a discharge pressure as a target. The operation efficiency is set in accordance with a discharge temperature or a discharge pressure that has a maximum value relative to the valve opening degree of the pressure-reducing device and that corresponds to the maximum operation efficiency as a target control value. By changing the target control value in accordance with a bathtub temperature, a boiling temperature, a water-side inlet temperature, and a compressor frequency, high operation efficiency can be achieved even when the bathtub temperature, the boiling temperature, the water-side inlet temperature, and the compressor frequency change.
In a heat-pump hot-water-supply device discussed in Patent Literature 2, the discharge pressure is monitored during the hot-water-supply operation, and discharge-pressure control is performed on an expansion valve when the discharge pressure increases, so that the operation can be continuously performed without the discharge pressure exceeding the usage range of the compressor.
In the heat-pump bath hot-water-supply device discussed in Patent Literature 1, the pressure-reducing device is controlled in accordance with the discharge temperature or the discharge pressure corresponding to the maximum operation efficiency. However, in the case where a high-temperature-water supply is performed and the requested hot-water-supply capacity and the compressor frequency are high, the control is performed based on the operation efficiency regardless of an increase in the discharge pressure of the pressure-reducing device. This causes the discharge pressure to increase, possibly resulting in an excessive increase in the condensing temperature.
In the heat-pump hot-water-supply device discussed in Patent Literature 2, in the case where the high-temperature-water supply is performed and the requested hot-water-supply capacity and the compressor frequency are high, an increase in high pressure sometimes cannot be suppressed by simply controlling the pressure-reducing device, resulting in an excessive increase in the condensing temperature.
Furthermore, in an integrated air-conditioning and hot-water-supply system that is equipped with a refrigerant circuit formed by connecting a use-side unit (i.e., an indoor unit) by pipes in addition to a hot-water-supply unit and that can perform the air-conditioning operation and the hot-water-supply operation at the same time, if there are an air conditioning load and a high-temperature-water-supply request at the same time during the high-temperature-water supply, an operation method that satisfies both of them needs to be established.
In the present invention, when the condensing temperature becomes higher than or equal to a predetermined value during the hot-water supply, a high-temperature-water supply state is determined, condensing-temperature control is performed on a compressor, and opening-degree control is performed on a pressure-reducing mechanism. Accordingly, an integrated air-conditioning and hot-water-supply system that can suppress an excessive increase in condensing temperature and can ensure a hot-water-supply capacity within a usage range of a compressor during the high-temperature-water supply.
A refrigeration cycle apparatus according to the present invention includes a refrigeration cycle mechanism having a compressor whose operating frequency is controllable, a first radiator, a first pressure-reducing mechanism whose opening degree is controllable, and a first evaporator, and in which a refrigerant sequentially circulates through the compressor, the first radiator, the first pressure-reducing mechanism, and the first evaporator; a high-pressure sensor that detects a high pressure between a discharge side of the compressor and a liquid side of the first pressure-reducing mechanism; and a controller that calculates a condensing temperature of the first radiator based on the high pressure detected by the high-pressure sensor. When the calculated condensing temperature of the first radiator is higher than or equal to a preset target condensing-temperature value, the controller performs condensing-temperature control for controlling the operating frequency of the compressor based on a difference between the calculated condensing temperature and the target condensing-temperature value, and performs opening-degree control for controlling the opening degree of the first pressure-reducing mechanism concurrently with the condensing-temperature control based on a difference between a current opening degree of the first pressure-reducing mechanism and a preset target opening-degree value.
The present invention can provide a refrigeration cycle apparatus that can suppress an excessive increase in condensing temperature and can ensure a hot-water-supply capacity within a usage range of a compressor during the high-temperature-water supply.
Embodiment 1 will be described below with reference to
System Configuration
The integrated air-conditioning and hot-water-supply system 100 has a heat source unit 301, a branch unit 302, use-side units 303a and 303b, the hot-water-supply unit 304, and the hot-water-supply tank 305. The heat source unit 301 and the branch unit 302 are connected by a liquid extension pipe 6 serving as a refrigerant pipe and a gas extension pipe 12 serving as a refrigerant pipe. The hot-water-supply unit 304 has one end connected to the heat source unit 301 via a hot-water-supply gas extension pipe 15 serving as a refrigerant pipe and another end connected to the branch unit 302 via a hot-water-supply liquid pipe 18 serving as a refrigerant pipe. The use-side units 303a and 303b and the branch unit 302 are connected by indoor gas pipes 11a and 11b serving as refrigerant pipes and indoor liquid pipes 8a and 8b serving as refrigerant pipes. The hot-water-supply tank 305 and the hot-water-supply unit 304 are connected by an upstream water pipe 20 serving as a water pipe and a downstream water pipe 21 serving as a water pipe.
Although one heat source unit, two use-side units, one hot-water-supply unit, and one hot-water-supply tank 305 are connected as an example in Embodiment 1, the configuration is not limited to this and the numbers thereof may be more than or fewer than those shown. Furthermore, although a refrigerant used in the integrated air-conditioning and hot-water-supply system 100 is R410A, the refrigerant used in the integrated air-conditioning and hot-water-supply system 100 is not limited to this kind of refrigerant. Other alternatives include, for example, an HFC (hydrofluorocarbon) refrigerant, such as R407C or R404A, an HCFC (hydrochlorofluorocarbon) refrigerant, such as R22 or R134a, and a refrigerant that operates at a critical pressure or higher, such as CO2.
As shown in
Control to be described below is entirely performed by the controller 110. Although the controller 110 is disposed in the heat source unit 301 in
Operation Modes of Heat Source Unit 301
Operation modes that can be performed by the integrated air-conditioning and hot-water-supply system 100 will be briefly described. In the integrated air-conditioning and hot-water-supply system 100, an operation mode of the heat source unit 301 is determined based on whether there are a hot-water-supply load in the connected hot-water-supply unit 304 and cooling loads or heating loads in the use-side units 303a and 303b. The integrated air-conditioning and hot-water-supply system 100 is capable of performing the following five operation modes, which includes
a cooling operation mode A,
a heating operation mode B,
a hot-water-supply operation mode C,
a simultaneous heating and hot-water-supply operation mode D, and
a simultaneous cooling and hot-water-supply operation mode E.
(1) The cooling operation mode A is an operation mode of the heat source unit 301 when there is no hot-water-supply request signal (also referred to as “hot-water-supply request”) and the cooling operation is performed by the use-side units 303a and 303b. (2) The heating operation mode B is an operation mode of the heat source unit 301 when there is no hot-water-supply request and the heating operation is performed by the use-side units 303a and 303b.
(3) The hot-water-supply operation mode C is an operation mode of the heat source unit 301 when there is no air conditioning load and the hot-water-supply operation is performed by the hot-water-supply unit 304.
(4) The simultaneous heating and hot-water-supply operation mode D is an operation mode of the heat source unit 301 when the heating operation by the use-side units 303a and 303b and the hot-water-supply operation by the hot-water-supply unit 304 are simultaneously performed.
(5) The simultaneous cooling and hot-water-supply operation mode E is an operation mode of the heat source unit 301 when the cooling operation by the use-side units 303a and 303b and the hot-water-supply operation by the hot-water-supply unit 304 are simultaneously performed.
Use-Side Units 303a and 303b
The use-side units 303a and 303b are connected to the heat source unit 301 via the branch unit 302. The use-side units 303a and 303b are installed in areas (e.g., by being concealed in or suspended from a ceiling indoors or being hung on a wall) where the units can blow conditioned air to an air conditioning target region. The use-side units 303a and 303b are connected to the heat source unit 301 via the branch unit 302, the liquid extension pipe 6, and the gas extension pipe 12, and constitute a part of the refrigerant circuit.
The use-side units 303a and 303b each include an indoor-side refrigerant circuit that constitutes a part of the refrigerant circuit. These indoor-side refrigerant circuits are constituted by respective indoor heat exchangers 9a and 9b serving as use-side heat exchangers. Furthermore, the use-side units 303a and 303b are respectively provided with indoor air-sending devices 10a and 10b for supplying conditioned air, after having exchanged heat with the refrigerant in the indoor heat exchangers 9a and 9b, to the air conditioning target region, such as an indoor space.
The indoor heat exchangers 9a and 9b may each be formed of, for example, a cross-fin-type fin-and-tube heat exchanger constituted of a heat transfer pipe and multiple fins. Alternatively, the indoor heat exchangers 9a and 9b may each be formed of a micro-channel heat exchanger, a shell-and-tube heat exchanger, a heat-pipe heat exchanger, or a double-pipe heat exchanger. When the operation mode performed by the use-side units 303a and 303b is the cooling operation mode A, the indoor heat exchangers 9a and 9b function as refrigerant evaporators and cool the air in the air conditioning target region. When the operation mode is the heating operation mode B, the indoor heat exchangers 9a and 9b function as refrigerant condensers (or radiators) and heat the air in the air conditioning target region.
The indoor air-sending devices 10a and 10b have a function of suctioning indoor air into the use-side units 303a and 303b, making the indoor air exchange heat with the refrigerant at the indoor heat exchangers 9a and 9b, and then supplying the indoor air as conditioned air to the air conditioning target region. Specifically, in the use-side units 303a and 303b, the indoor air taken in by the indoor air-sending devices 10a and 10b and the refrigerant flowing through the indoor heat exchangers 9a and 9b can exchange heat with each other. The indoor air-sending devices 10a and 10b are capable of adjusting the flow rate of conditioned air to be supplied to the indoor heat exchangers 9a and 9b and each include a fan, such as a centrifugal fan or a multi-blade fan, and a motor, such as a DC fan motor, for driving this fan.
The use-side units 303a and 303b are provided with the following various kinds of sensors, which include:
(1) indoor liquid temperature sensors 206a and 206b that are provided at the liquid side of the indoor heat exchangers 9a and 9b and detect the temperature of a liquid refrigerant;
(2) indoor gas temperature sensors 207a and 207b that are provided at the gas side of the indoor heat exchangers 9a and 9b and detect the temperature of a gas refrigerant; and
(3) indoor suction temperature sensors 208a and 208b that are provided at the indoor-air suction side of the use-side units 303a and 303b and detect the temperature of indoor air flowing into the units.
As shown in
Hot-Water-Supply Unit 304
The hot-water-supply unit 304 is connected to the heat source unit 301 via the branch unit 302. As shown in
The hot-water-supply unit 304 includes a hot-water-supply-side refrigerant circuit that constitutes a part of the refrigerant circuit. The hot-water-supply-side refrigerant circuit has the plate-type water heat exchanger 16 serving as a hot-water-supply-side heat exchanger as an elemental function. Furthermore, the hot-water-supply unit 304 is provided with a feed pump 17 for supplying hot water, after having exchanged heat with the refrigerant in the plate-type water heat exchanger 16, to the hot-water-supply tank 305, etc.
When the hot-water-supply operation mode C is performed by the hot-water-supply unit 304, the plate-type water heat exchanger 16 functions as a refrigerant condenser and heats the water to be supplied by the feed pump 17. The feed pump 17 has a function of supplying the water into the hot-water-supply unit 304, making the water exchange heat at the plate-type water heat exchanger 16 so as to turn the water into hot water, and then supplying the hot water into the hot-water-supply tank 305 so as to make the hot water exchange heat with the water in the hot-water-supply tank 305. Specifically, in the hot-water-supply unit 304, the water supplied by the feed pump 17 and the refrigerant flowing through the plate-type water heat exchanger 16 can exchange heat with each other, and the water supplied by the feed pump 17 and the water in the hot-water-supply tank 305 can exchange heat with each other. Moreover, the flow rate of water to be supplied to the plate-type water heat exchanger 16 can be adjusted.
The hot-water-supply unit 304 is provided with the following various kinds of sensors, which include:
(1) a hot-water-supply liquid temperature sensor 209 that is provided at the liquid side of the plate-type water heat exchanger 16 and detects the temperature of a liquid refrigerant.
The operation of the feed pump 17 is controlled by the control unit 103 that functions as normal-operation control means that performs the normal operation including the hot-water-supply operation mode C of the hot-water-supply unit 304 (see
Hot-Water-Supply Tank 305
The hot-water-supply tank 305 is installed, for example, outdoors and has a function of storing the hot water boiled by the hot-water-supply unit 304. Furthermore, the hot-water-supply tank 305 has one end connected to the hot-water-supply unit 304 via the upstream water pipe 20 and another end connected to the hot-water-supply unit 304 via the downstream water pipe 21, and constitutes a part of a water circuit in the integrated air-conditioning and hot-water-supply system 100. The hot-water-supply tank 305 is of a full-water type that makes the hot water flow out of the upper portion of the tank when the hot water is consumed by the user and that is supplied with water from the lower portion of the tank in accordance with the consumed amount.
The water fed by the feed pump 17 in the hot-water-supply unit 304 becomes hot water by being heated by the refrigerant at the plate-type water heat exchanger 16 and then travels through the upstream water pipe 20 so as to flow into the hot-water-supply tank 305. The hot water exchanges heat with the water in the hot-water-supply tank 305 as intermediate water without being mixed with the water in the tank, thereby turning into cold water. Subsequently, the water flows out of the hot-water-supply tank 305 and travels through the downstream water pipe 21 so as to flow into the hot-water-supply unit 304 again. After being fed by the feed pump 17 again, the water turns into hot water at the plate-type water heat exchanger 16. As a result of this process, the water is boiled in the hot-water-supply tank 305.
The method for heating the water in the hot-water-supply tank 305 is not limited to the intermediate-water-based heat exchange method as in Embodiment 1. As an alternative heating method, the water in the hot-water-supply tank 305 may flow directly into a pipe, turn into hot water by exchanging heat at the plate-type water heat exchanger 16, and then return to the hot-water-supply tank 305.
The hot-water-supply tank 305 is provided with the following various kinds of sensors, which include:
(1) a hot-water-supply-tank water temperature sensor 210 that is provided on a side surface at the lower portion of the hot-water-supply tank 305 and detects the temperature of the hot water in the tank.
Heat Source Unit 301
The heat source unit 301 is installed, for example, outdoors and is connected to the use-side units 303a and 303b via the liquid extension pipe 6, the gas extension pipe 12, and the branch unit 302. Moreover, the heat source unit 301 is connected to the hot-water-supply unit 304 via the hot-water-supply gas extension pipe 15, the liquid extension pipe 6, and the branch unit 302, and constitutes a part of the refrigerant circuit in the integrated air-conditioning and hot-water-supply system 100.
The heat source unit 301 includes an outdoor-side refrigerant circuit that constitutes a part of the refrigerant circuit. As elemental devices, the outdoor-side refrigerant circuit has a compressor 1 that compresses the refrigerant, two four-way valves (i.e., a first four-way valve 2 and a second four-way valve 13) for switching the flowing direction of the refrigerant in accordance with the outdoor operation mode, an outdoor heat exchanger 3 as a heat-source-side heat exchanger, and an accumulator 14 for retaining an excess refrigerant. Furthermore, the heat source unit 301 is constituted of an outdoor air-sending device 4 for supplying air to the outdoor heat exchanger 3 and an outdoor pressure-reducing mechanism 5 as a heat-source-side pressure-reducing mechanism for controlling the distributive flow rate of the refrigerant.
The compressor 1 suctions the refrigerant and compresses this refrigerant to a high-temperature high-pressure state. The compressor 1 equipped in Embodiment 1 is capable of adjusting the operation capacity and is, for example, a positive-displacement compressor that is driven by a motor (not shown) controlled by an inverter. Although only a single compressor 1 is shown as an example in Embodiment 1, the configuration is not limited to this, and two or more compressors 1 may be connected in parallel to each other in accordance with, for example, the connected number of use-side units 303a and 303b and hot-water-supply units 304. Furthermore, a discharge-side pipe connected to the compressor 1 is bifurcated at an intermediate section of the pipe and has one end connected to the gas extension pipe 12 via the second four-way valve 13 and another end connected to the hot-water-supply gas extension pipe 15 via the first four-way valve 2.
The first four-way valve 2 and the second four-way valve 13 each function as a flow switching device that switches the flowing direction of the refrigerant in accordance with the operation mode of the heat source unit 301.
In the cooling operation mode A, the first four-way valve 2 is switched to the “solid line” state. Specifically, in the cooling operation mode A, in order to make the outdoor heat exchanger 3 function as a condenser for the refrigerant compressed by the compressor 1, the first four-way valve 2 is switched so as to connect the discharge side of the compressor 1 to the gas side of the outdoor heat exchanger 3. In the heating operation mode B, the hot-water-supply operation mode C, the simultaneous heating and hot-water-supply operation mode D, or the simultaneous cooling and hot-water-supply operation mode E, the first four-way valve 2 is switched to the “dash line” state. Specifically, in the heating operation mode B, the hot-water-supply operation mode C, the simultaneous heating and hot-water-supply operation mode D, or the simultaneous cooling and hot-water-supply operation mode E, in order to make the outdoor heat exchanger 3 function as a refrigerant evaporator, the first four-way valve 2 is switched so as to connect the discharge side of the compressor 1 to the gas side of the plate-type water heat exchanger 16 and also to connect the suction side of the compressor 1 to the gas side of the outdoor heat exchanger 3.
In the cooling operation mode A, the hot-water-supply operation mode C, or the simultaneous cooling and hot-water-supply operation mode E, the second four-way valve 13 switched to the “solid line” state. Specifically, the second four-way valve 13 is switched so as to connect the suction side of the compressor 1 to the gas side of the indoor heat exchangers 9a and 9b, such that the indoor heat exchangers 9a and 9b are made to function as evaporators for the refrigerant compressed by the compressor 1 in the cooling operation mode A or the simultaneous cooling and hot-water-supply operation mode E or such that the refrigerant is prevented from flowing to the use-side units 303a and 303b in the hot-water-supply operation mode C. In the heating operation mode B, the hot-water-supply operation mode C, and the simultaneous heating and hot-water-supply operation mode D, the second four-way valve 13 is switched to the “dash line” state. Specifically, in the heating operation mode B, the hot-water-supply operation mode C, and the simultaneous heating and hot-water-supply operation mode D, in order to make the indoor heat exchangers 9a and 9b function as refrigerant condensers, the second four-way valve 13 is switched so as to connect the discharge side of the compressor 1 to the gas side of the indoor heat exchangers 9a and 9b.
The outdoor heat exchanger 3 has its gas side connected to the first four-way valve 2 and its liquid side connected to the outdoor pressure-reducing mechanism 5. The outdoor heat exchanger 3 may be formed of, for example, a cross-fin-type fin-and-tube heat exchanger constituted of a heat transfer pipe and multiple fins. Alternatively, the outdoor heat exchanger 3 may be formed of a micro-channel heat exchanger, a shell-and-tube heat exchanger, a heat-pipe heat exchanger, or a double-pipe heat exchanger. In the cooling operation mode A, the outdoor heat exchanger 3 functions as a refrigerant condenser and cools the refrigerant. In the heating operation mode B, the hot-water-supply operation mode C, the simultaneous heating and hot-water-supply operation mode D, and the simultaneous cooling and hot-water-supply operation mode E, the outdoor heat exchanger 3 functions as a refrigerant evaporator and heats the refrigerant.
The outdoor air-sending device 4 has a function of suctioning outdoor air into the heat source unit 301, making the outdoor air exchange heat at the outdoor heat exchanger 3, and then discharging the air to the outside. Specifically, in the heat source unit 301, the outdoor air taken in by the outdoor air-sending device 4 and the refrigerant flowing through the outdoor heat exchanger 3 can exchange heat with each other. The outdoor air-sending device 4 is capable of adjusting the flow rate of air to be supplied to the outdoor heat exchanger 3 and includes a fan, such as a propeller fan, and a motor, such as a DC fan motor, for driving this fan.
The accumulator 14 is provided at the suction side of the compressor 1 and has a function of retaining the liquid refrigerant to prevent it from flowing back to the compressor 1 when there is a malfunction in the integrated air-conditioning and hot-water-supply system 100 or during a transient response of an operational state caused by a change in operation control.
The heat source unit 301 is provided with the following various kinds of sensors, which include:
(1) a high-pressure sensor 201 that is provided at the discharge side of the compressor 1 and detects a high-pressure side high pressure;
(2) a discharge temperature sensor 202 that is provided at the discharge side of the compressor 1 and detects a discharge temperature;
(3) an outdoor gas temperature sensor 203 that is provided at the gas side of the outdoor heat exchanger 3 and detects a gas refrigerant temperature;
(4) an outdoor liquid temperature sensor 204 that is provided at the liquid side of the outdoor heat exchanger 3 and detects a liquid refrigerant temperature; and
(5) an outdoor-air temperature sensor 205 that is provided at the outdoor-air suction side of the heat source unit 301 and detects the temperature of outdoor air flowing into the unit.
The operation of each of the compressor 1, the first four-way valve 2, the outdoor air-sending device 4, the outdoor pressure-reducing mechanism 5, and the second four-way valve 13 is controlled by the control unit 103 that functions as normal-operation control means that performs the normal operation including the cooling operation mode A, the heating operation mode B, the hot-water-supply operation mode C, the simultaneous heating and hot-water-supply operation mode D, and the simultaneous cooling and hot-water-supply operation mode C.
Branch Unit 302
The branch unit 302 is installed, for example, indoors, is connected to the heat source unit 301 via the liquid extension pipe 6 and the gas extension pipe 12, is connected to the use-side units 303a and 303b via the indoor liquid pipes 8a and 8b and the indoor gas pipes 11a and 11b, is connected to the hot-water-supply unit 304 via the hot-water-supply liquid pipe 18, and constitutes a part of the refrigerant circuit in the integrated air-conditioning and hot-water-supply system 100. The branch unit 302 has a function of controlling the flow of the refrigerant in accordance with a requested operation in the use-side units 303a and 303b and the hot-water-supply unit 304.
The branch unit 302 includes a branch refrigerant circuit that constitutes a part of the refrigerant circuit. As elemental devices, the branch refrigerant circuit has indoor pressure-reducing mechanisms 7a and 7b as use-side pressure-reducing mechanisms for controlling the distributive flow rate of the refrigerant, and a hot-water-supply pressure-reducing mechanism 19 for controlling the distributive flow rate of the refrigerant.
The indoor pressure-reducing mechanisms 7a and 7b are respectively provided in the indoor liquid pipes 8a and 8b. The hot-water-supply pressure-reducing mechanism 19 is provided in the hot-water-supply liquid pipe 18 in the branch unit 302. Each of the indoor pressure-reducing mechanisms 7a and 7b functions as a pressure-reducing valve and an expansion valve, and reduces the pressure of and expands the refrigerant flowing through the liquid extension pipe 6 in the cooling operation mode A and reduces the pressure of and expands the refrigerant flowing through the hot-water-supply pressure-reducing mechanism 19 in the simultaneous cooling and hot-water-supply operation mode E. In the heating operation mode B and the simultaneous heating and hot-water-supply operation mode D, the indoor pressure-reducing mechanisms 7a and 7b reduce the pressure of and expand the refrigerant flowing through the indoor liquid pipes 8a and 8b. The hot-water-supply pressure-reducing mechanism 19 functions as a pressure-reducing valve and an expansion valve and reduces the pressure of and expands the refrigerant flowing through the hot-water-supply liquid pipe 18 in the hot-water-supply operation mode C and the simultaneous heating and hot-water-supply operation mode D. The indoor pressure-reducing mechanisms 7a and 7b and the hot-water-supply pressure-reducing mechanism 19 may each be of a type whose opening degree is variably controllable, such as precise flow control means using an electronic expansion valve or inexpensive refrigerant flow control means such as a capillary tube.
As shown in
Controller 110
As shown in
Specifically, based on commands, such as an operation mode (e.g., a cooling request signal for requesting the cooling operation of the use-side units 303) received via a remote controller, a hot-water-supply request signal, to be described below, and a preset temperature, and information detected by the various sensors, the control unit 103 performs each operation mode by controlling the following:
the operating frequency of the compressor 1,
the switching of the first four-way valve 2,
the rotation speed (including an on/off operation) of the outdoor air-sending device 4,
the opening degree of the outdoor pressure-reducing mechanism 5,
the opening degrees of the indoor pressure-reducing mechanisms 7a and 7b,
the rotation speeds (including an on/off operation) of the indoor air-sending devices 10a and 10b,
the switching of the second four-way valve 13,
the rotation speed (including an on/off operation) of the feed pump 17, and
the opening degree of the hot-water-supply pressure-reducing mechanism 19.
The measuring unit 101, the calculating unit 102, and the control unit 103 may be integrally provided or may be provided independently of each other. Furthermore, the measuring unit 101, the calculating unit 102, and the control unit 103 may be provided in any one of the units. Moreover, the measuring unit 101, the calculating unit 102, and the control unit 103 may be provided in each of the units.
Operation Modes
The integrated air-conditioning and hot-water-supply system 100 controls each of the devices equipped in the heat source unit 301, the branch unit 302, the use-side units 303a and 303b, and the hot-water-supply unit 304 in accordance with requested air conditioning loads of the use-side units 303a and 303b and a requested hot-water-supply load of the hot-water-supply unit 304. With this control, the integrated air-conditioning and hot-water-supply system 100 performs the cooling operation mode A, the heating operation mode B, the hot-water-supply operation mode C, the simultaneous heating and hot-water-supply operation mode D, or the simultaneous cooling and hot-water-supply operation mode E.
The simultaneous cooling and hot-water-supply operation mode E further includes a “hot-water-supply priority mode” in which the operating frequency of the compressor 1 is controlled in accordance with a hot-water-supply request signal from the hot-water-supply unit 304 and a “cooling priority mode” in which the operating frequency of the compressor 1 is controlled in accordance with cooling loads of the use-side units 303a and 303b. The hot-water-supply request signal is output from the hot-water-supply unit 304 when the temperature of the water stored in the hot-water-supply tank 305 is lower than a preset hot-water-supply temperature. When the hot-water-supply request signal is output, the control unit 103 estimates a cooling load and a heating load from a temperature difference (i.e., an indoor temperature difference) between an indoor suction temperature and a preset indoor temperature and performs control based on an assumption that the larger the indoor temperature difference, the larger the cooling load and the heating load.
Operation
Specific refrigerant flowing methods and normal control methods in the cooling operation mode A, the heating operation mode B, the hot-water-supply operation mode C, the simultaneous heating and hot-water-supply operation mode D, and the simultaneous cooling and hot-water-supply operation mode E performed by the integrated air-conditioning and hot-water-supply system 100 will now be described. The operation of each four-way valve in each of the operation modes is as shown in
Cooling Operation Mode A
In the cooling operation mode, the hot-water-supply pressure-reducing mechanism 19 is completely closed. In the cooling operation mode A, the first four-way valve 2 is in the solid-line state, meaning that the discharge side of the compressor 1 is connected to the gas side of the outdoor heat exchanger 3. Furthermore, the second four-way valve 13 is in the solid-line state, meaning that the suction side of the compressor 1 is connected to the indoor heat exchangers 9a and 9b via the gas extension pipe 12.
While the refrigerant circuit is in this state, the compressor 1, the outdoor air-sending device 4, and the indoor pressure-reducing mechanisms 7a and 7b are activated. This causes a low-pressure gas refrigerant to be suctioned into and compressed by the compressor 1, thereby becoming a high-temperature high-pressure gas refrigerant. Subsequently, the high-temperature high-pressure gas refrigerant travels through the first four-way valve 2 and flows into the outdoor heat exchanger 3 where the gas refrigerant condenses by exchanging heat with outdoor air supplied by the outdoor air-sending device 4, thereby becoming a high-pressure liquid refrigerant. After flowing out of the outdoor heat exchanger 3, the high-pressure liquid refrigerant flows to the outdoor pressure-reducing mechanism 5 where the high-pressure liquid refrigerant is reduced in pressure. Subsequently, the liquid refrigerant travels through the liquid extension pipe 6 and flows into the branch unit 302. At this time, the outdoor pressure-reducing mechanism 5 is controlled to a maximum opening degree. The refrigerant flowing into the branch unit 302 is reduced in pressure by the indoor pressure-reducing mechanisms 7a and 7b so as to become a low-pressure two-phase gas-liquid refrigerant. Subsequently, the refrigerant flows out of the branch unit 302 and travels through the indoor liquid pipes 8a and 8b so as to flow into the use-side units 303a and 303b.
The refrigerant flowing into the use-side units 303a and 303b flows into the indoor heat exchangers 9a and 9b where the refrigerant evaporates by exchanging heat with indoor air supplied by the indoor air-sending devices 10a and 10b, thereby becoming a low-pressure gas refrigerant. In this case, each of the indoor pressure-reducing mechanisms 7a and 7b is controlled such that a temperature difference (i.e., a cooled-room temperature difference) obtained by subtracting a preset temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b in corresponding use-side unit 303a or 303b is eliminated. Therefore, the flow rate of refrigerant flowing through the indoor heat exchangers 9a and 9b corresponds to the cooling load requested in the air-conditioned space where the use-side units 303a and 303b are installed.
The refrigerant flowing out of the indoor heat exchangers 9a and 9b flows out of the use-side units 303a and 303b and then travels through the indoor gas pipes 11a and 11b and the branch unit 302 so as to flow into the gas extension pipe 12. The refrigerant then travels through the second four-way valve 13 and passes through the accumulator 14 so as to be suctioned into the compressor 1 again.
The operating frequency of the compressor 1 is controlled by the control unit 103 such that the evaporating temperature is made equal to a predetermined value. The predetermined evaporating-temperature value is the temperature detected by the indoor liquid temperature sensor 206a or 206b. The predetermined evaporating-temperature value is determined from a temperature difference (i.e., a cooled-room temperature difference), which is obtained by subtracting a preset temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b, in the use-side unit 303a or 303b that has the maximum temperature difference in the use-side units 303a and 303b.
Heating Operation Mode B
In the heating operation mode, the hot-water-supply pressure-reducing mechanism 19 (i.e., a first pressure-reducing mechanism) is completely closed. Therefore, the refrigerant does not flow to the first four-way valve 2 and the hot-water-supply unit 304. In the heating operation mode B, the first four-way valve 2 is in the dash-line state, meaning that the discharge side of the compressor 1 is connected to the gas side of the plate-type water heat exchanger 16 (i.e., a first radiator) and the suction side of the compressor 1 is connected to the gas side of the outdoor heat exchanger 3 (i.e., a first evaporator). The second four-way valve 13 is in the dash-line state, meaning that the discharge side of the compressor 1 is connected to the gas side of the indoor heat exchangers 9a and 9b.
While the refrigerant circuit is in this state, the compressor 1, the outdoor air-sending device 4, the indoor air-sending devices 10a and 10b, and the feed pump 17 are activated. This causes a low-pressure gas refrigerant to be suctioned into and compressed by the compressor 1, thereby becoming a high-temperature high-pressure gas refrigerant. Subsequently, the high-temperature high-pressure gas refrigerant flows through the second four-way valve 13.
The refrigerant flowing into the second four-way valve 13 flows out of the heat source unit 301 and travels through the gas extension pipe 12 so as to flow into the branch unit 302. Subsequently, the refrigerant travels through the indoor gas pipes 11a and 11b so as to flow into the use-side units 303a and 303b. The refrigerant flowing into the use-side units 303a and 303b flows into the indoor heat exchangers 9a and 9b where the refrigerant condenses by exchanging heat with indoor air supplied by the indoor air-sending devices 10a and 10b so as to become a high-pressure liquid refrigerant, which then flows out of the indoor heat exchangers 9a and 9b. The refrigerant having heated the indoor air at the indoor heat exchangers 9a and 9b flows out of the use-side units 303a and 303b and travels through the indoor liquid pipes 8a and 8b so as to flow into the branch unit 302. The refrigerant is then reduced in pressure by the indoor pressure-reducing mechanisms 7a and 7b, thereby becoming a low-pressure, two-phase gas-liquid or liquid-phase refrigerant. Subsequently, the refrigerant flows out of the branch unit 302.
Each of the indoor pressure-reducing mechanisms 7a and 7b is controlled such that a temperature difference (i.e., a heated-room temperature difference) obtained by subtracting a preset indoor temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b in corresponding use-side unit 303a or 303b is eliminated. Therefore, the flow rate of refrigerant flowing through the indoor heat exchangers 9a and 9b corresponds to the heating load requested in the air-conditioned space where the use-side units 303a and 303b are installed.
The refrigerant flowing out of the branch unit 302 travels through the liquid extension pipe 6, flows into the heat source unit 301, passes through the outdoor pressure-reducing mechanism 5, and then flows into the outdoor heat exchanger 3. The opening degree of the outdoor pressure-reducing mechanism 5 is controlled so that it is in a completely open state. The refrigerant flowing into the outdoor heat exchanger 3 evaporates by exchanging heat with outdoor air supplied by the outdoor air-sending device 4, thereby becoming a low-pressure gas refrigerant. This refrigerant flows out of the outdoor heat exchanger 3, travels through the first four-way valve 2, passes through the accumulator 14, and is then suctioned into the compressor 1 again.
The operating frequency of the compressor 1 is controlled by the control unit 103 such that the condensing temperature is made equal to a target value. The method for determining the condensing temperature is the same as that in the cooling operation. The target condensing-temperature value is determined from a temperature difference (i.e., a heated-room temperature difference), which is obtained by subtracting a preset indoor temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b, in the use-side unit 303a or 303b that has the maximum heated-room temperature difference in the use-side units 303a and 303b.
Hot-Water-Supply Operation Mode C
In the hot-water-supply operation mode C, the first four-way valve 2 is in the dash-line state, meaning that the discharge side of the compressor 1 is connected to the gas side of the plate-type water heat exchanger 16 and the suction side of the compressor 1 is connected to the gas side of the outdoor heat exchanger 3. The second four-way valve 13 is in the solid-line state, meaning that the suction side of the compressor 1 is connected to the indoor heat exchangers 9a and 9b via the gas extension pipe 12.
While the refrigerant circuit is in this state, the compressor 1, the outdoor air-sending device 4, the indoor air-sending devices 10a and 10b, and the feed pump 17 are activated. This causes a low-pressure gas refrigerant to be suctioned into and compressed by the compressor 1, thereby becoming a high-temperature high-pressure gas refrigerant. Subsequently, the high-temperature high-pressure gas refrigerant flows through the first four-way valve 2.
The refrigerant flowing into the first four-way valve 2 flows out of the heat source unit 301 and travels through the hot-water-supply gas extension pipe 15 so as to flow into the hot-water-supply unit 304. The refrigerant flowing into the hot-water-supply unit 304 flows into the plate-type water heat exchanger 16 where the refrigerant condenses by exchanging heat with water supplied by the feed pump 17 so as to become a high-pressure liquid refrigerant, which then flows out of the plate-type water heat exchanger 16. The refrigerant having heated the water at the plate-type water heat exchanger 16 flows out of the hot-water-supply unit 304, travels through the hot-water-supply liquid pipe 18, flows into the branch unit 302, and is then reduced in pressure by the hot-water-supply pressure-reducing mechanism 19, thereby becoming a low-pressure two-phase gas-liquid refrigerant. Subsequently, the refrigerant flows out of the branch unit 302 and flows into the heat source unit 301 via the liquid extension pipe 6.
In the hot-water-supply operation mode, the opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled by the control unit 103 such that the degree of subcooling at the liquid side of the plate-type water heat exchanger 16 is made equal to a predetermined value. The degree of subcooling at the liquid side of the plate-type water heat exchanger 16 is determined by calculating a saturation temperature (i.e., a calculated condensing temperature) from a pressure (i.e., a high pressure) detected by the high-pressure sensor 201 (i.e., a high-pressure sensor) and then subtracting a temperature detected by the hot-water-supply liquid temperature sensor 209 therefrom. The hot-water-supply pressure-reducing mechanism 19 controls the flow rate of refrigerant flowing through the plate-type water heat exchanger 16 so that the degree of subcooling of the refrigerant at the liquid side of the plate-type water heat exchanger 16 is made equal to the predetermined value. Therefore, the high-pressure liquid refrigerant condensed by the plate-type water heat exchanger 16 turns into a state with a predetermined degree of subcooling. Accordingly, the flow rate of refrigerant flowing through the plate-type water heat exchanger 16 corresponds to a hot-water-supply request according to the usage condition of hot water in a facility where the hot-water-supply unit 304 is installed.
The refrigerant flowing out of the branch unit 302 travels through the liquid extension pipe 6, flows into the heat source unit 301, passes through the outdoor pressure-reducing mechanism 5, and then flows into the outdoor heat exchanger 3. The opening degree of the outdoor pressure-reducing mechanism 5 is controlled so that it is in a completely open state. The refrigerant flowing into the outdoor heat exchanger 3 evaporates by exchanging heat with outdoor air supplied by the outdoor air-sending device 4, thereby becoming a low-pressure gas refrigerant. This refrigerant flows out of the outdoor heat exchanger 3, travels through the first four-way valve 2, passes through the accumulator 14, and is then suctioned into the compressor 1 again.
The operating frequency of the compressor 1 is controlled to a high value by the control unit 103. Specifically, in the case of the hot-water-supply operation, the controller 110 ensures a high hot-water-supply capacity so as to increase the water temperature in the hot-water-supply tank 305 to a preset hot-water-supply temperature as quickly as possible in response to a hot-water-supply request signal detected by the hot-water-supply-tank water temperature sensor 210. Furthermore, the quantity of air from the outdoor air-sending device 4 is controlled by the control unit 103 such that the evaporating temperature is made equal to a predetermined value in accordance with the outdoor-air temperature detected by the outdoor-air temperature sensor 205. The evaporating temperature in this case is the temperature detected by the outdoor liquid temperature sensor 204.
If the hot-water-supply temperature is high (e.g., 60 degrees C.), the inlet water temperature (i.e., the temperature of water flowing into the connection section 25) of the plate-type water heat exchanger 16 also becomes high, causing the condensing temperature to increase. In this case, if the operating frequency of the compressor 1 is controlled to a high value, the high pressure increases to a value outside an appropriate operating range of the compressor 1. Therefore, if a condensing temperature calculated from a detected value of the high-pressure sensor 201 reaches an upper limit value (e.g., 60 degrees C.), condensing-temperature control shown in expressions (1) and (2) is performed on the compressor 1 so as to prevent the condensing temperature from increasing.
[Math. 1]
Fm=F+ΔF (1)
[Math. 2]
ΔF=(CTm−CT)×kCT-comp (2)
In this case, Fm denotes a target operating frequency [Hz] of the compressor 1, F denotes a current operating frequency [Hz] of the compressor 1, ΔF denotes a change [Hz] in the operating frequency of the compressor 1, CTm denotes a target condensing-temperature value [degrees C], CT denotes a calculated condensing temperature [degrees C], and kCT,comp denotes gain compensation [-] for a change in the operating frequency of the compressor.
The target condensing-temperature value CTm is, for example, a maximum condensing-temperature value (e.g., 60 degrees C.) allowable in an appropriate usage range of the compressor 1. The condensing temperature CT is a saturation temperature calculated from the pressure detected by the high-pressure sensor 201. The gain compensation kCT,comp for a change in the operating frequency of the compressor is set to a value based on tests or simulation such that the condensing temperature CT does not increase from the target condensing-temperature value CTm and that the frequency does not decrease rapidly. Although the high-pressure sensor 201 is provided between the compressor 1 and the first four-way valve 2 in Embodiment 1, the configuration is not limited to this. The high-pressure sensor 201 may be provided at any position between the liquid side of the hot-water-supply pressure-reducing mechanism 19 and the discharge side of the compressor 1, which is located at the high-pressure side of the refrigeration cycle. If the high-pressure sensor 201 is disposed between the first four-way valve 2 and the liquid side of the hot-water-supply pressure-reducing mechanism 19, an additional pressure sensor for determining the condensing temperature in the heating operation mode B is disposed between the compressor 1 and the second four-way valve 13.
If the calculated condensing temperature CT reaches the target condensing-temperature value CTm during the high-temperature-water supply, CT becomes higher than CTm. In that case, the operating frequency of the compressor 1 is decreased in accordance with expressions (1) and (2), whereby the condensing temperature CT can be prevented from being higher than the target condensing-temperature value CTm. When the operating frequency of the compressor 1 decreases, the hot-water-supply capacity decreases. In order to adjust the amount of decrease in the hot-water-supply capacity, pressure-reducing-mechanism opening-degree control is performed so that a predetermined hot-water-supply capacity can be ensured. In Embodiment 1, the opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled. Specifically, the opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled in accordance with expressions (3) and (4) so that the predetermined hot-water-supply capacity can be ensured.
[Math. 3]
S
j
=S
j-1
+ΔS
j (3)
[Math. 4]
ΔSj=(Sjm−Sj-1) (4)
In this case, Sj denotes an opening degree [pulse] of the pressure-reducing mechanism after changing the opening degree thereof, Sj-1 denotes a current opening degree [pulse] of the pressure-reducing mechanism, ΔSj denotes a change [pulse] in the opening degree of the pressure-reducing mechanism, and Sjm denotes a target opening degree [pulse] of the pressure-reducing mechanism (sometimes referred to as “target pressure-reducing-mechanism opening-degree value”).
The target opening degree Sjm [pulse] of the pressure-reducing mechanism can be determined at the development stage in the following manner.
The target hot-water-supply capacity value of the plate-type water heat exchanger 16 may be set in correspondence with an upper limit value in design for the inlet water temperature of the water flowing into the water pipe of the plate-type water heat exchanger 16 from the downstream water pipe 21.
When an operation is actually performed with the target opening degree Sjm of the pressure-reducing mechanism described above, the condensing-temperature control is performed on the compressor 1, and the operation is performed with the target opening degree Sjm of the pressure-reducing mechanism as a fixed value regardless of the operating frequency of the compressor 1. Therefore, the minimum-required hot-water-supply capacity can be ensured when the inlet water temperature is 55 degrees C., and the operating frequency of the compressor is increased when the inlet water temperature is low at 54 degrees C. or 53 degrees C. Because the hot-water-supply capacity increases in proportion to the operating frequency of the compressor, the hot-water-supply capacity is excessive when the inlet water temperature is low, leading to reduced operating efficiency even though the time required for completing the hot-water-supply operation can be shortened. If the minimum-required hot-water-supply capacity can be ensured, it is desirable that the hot-water-supply operation be performed at the highest possible operation efficiency. Therefore, when the inlet water temperature is low at 54 degrees C. or 53 degrees C., the opening degree of the hot-water-supply pressure-reducing mechanism 19 may be reduced to suppress an excessive hot-water-supply capacity, so that the minimum-required hot-water-supply capacity can be ensured. Reducing the opening degree of the hot-water-supply pressure-reducing mechanism 19 causes a pressure difference in the hot-water-supply pressure-reducing mechanism 19 to increase and the condensing temperature to increase, resulting in a lower operating frequency of the compressor 1.
[Math. 5]
S
j
m=f(F) (5)
By performing the operation in this manner, high operating efficiency can be achieved while the minimum-required hot-water-supply capacity is ensured.
The controller 110 stores the relationship between the outdoor-air temperature and the target opening-degree value shown in
For determining the target opening degree Sjm of the pressure-reducing mechanism, a target opening degree is determined from tests performed at the development stage so as to achieve a constant hot-water-supply capacity. However, because there are individual differences among pressure-reducing mechanisms in actuality, a constant hot-water-supply capacity is sometimes not achieved even if the same pressure-reducing mechanism is used. The following configuration can be used to solve this problem. By determining the hot-water-supply capacity directly from the operational state of the actual system in operation and setting a target opening degree of the pressure-reducing mechanism that can at least ensure a “target constant hot-water-supply capacity” by using the determined hot-water-supply capacity, variations in hot-water-supply capacity caused by individual differences among pressure-reducing mechanisms or degradation over time can be prevented, thereby preventing an unexpected decrease in hot-water-supply capacity.
The input W [kW] of the compressor 1 can be calculated from the operating frequency F [Hz] of the compressor 1, the condensing temperature CT [degrees C], and an evaporating temperature ET [degrees C] by using the following expression (6). The degree of superheat at the inlet of the compressor is simply set to zero.
[Math. 6]
W=f(F,CT,ET) (6)
The operating frequency F of the compressor 1 is obtained as operation information. The condensing temperature CT is obtained as a saturation pressure detected by the high-pressure sensor 201. The evaporating temperature ET is determined in a manner similar to how the evaporating capacity is calculated. Accordingly, since the evaporating capacity Qe [kW] and the input W [kW] of the compressor 1 can be determined, the hot-water-supply capacity Qc [kW] can be determined from expression (7).
[Math. 7]
Qc=Qe+W (7)
The target opening degree Sjm of the pressure-reducing mechanism can be determined from the determined hot-water-supply capacity Qc and a target minimum-required hot-water-supply capacity value Qcm [kW].
[Math. 8]
Sj,m=(Qcm−Qc)×kQ
In this case, kQ
This will be described in detail below. The controller 110 receives data of two or more sets of a temperature difference between the outdoor-air temperature around the outdoor heat exchanger 3 and the evaporating temperature of the outdoor heat exchanger 3 and the evaporating capacity of the outdoor heat exchanger 3 corresponding to this temperature difference. Based on the input data, the controller 110 determines a functional relationship between the temperature difference and the evaporating capacity by interpolation and refers to the determined functional relationship so as to identify, from the functional relationship, the evaporating capacity that corresponds to the temperature difference between the outdoor-air temperature detected by the outdoor-air temperature sensor 205 and the evaporating temperature detected by the outdoor liquid temperature sensor 204. Then, the controller 110 calculates a compressor input W, which indicates the compressing work done on the refrigerant by the compressor, from the operating frequency of the compressor 1, the calculated condensing temperature, and the evaporating temperature detected by the outdoor liquid temperature sensor 204 (expression (6)). Furthermore, the controller 110 calculates the hot-water-supply capacity Qc of the plate-type water heat exchanger 16 from the identified evaporating capacity Qe and the calculated compressor input W (expression (7)). The controller 110 determines a target opening-degree value in accordance with a difference between the calculated hot-water-supply capacity Qc and a preliminarily-stored target hot-water-supply-capacity value Qcm, and uses the determined target opening-degree value as a target opening-degree value in the opening-degree control (expression (8)).
With the above process, the hot-water-supply operation is performed in response to a hot-water-supply request, and condensing-temperature control is performed on the compressor and opening-degree control is performed on the pressure-reducing mechanism during the high-temperature-water supply in which the condensing temperature becomes higher than the predetermined value CTm, thereby suppressing an excessive increase in high pressure and achieving a predetermined hot-water-supply capacity.
Although the hot-water-supply pressure-reducing mechanism 19 is used as a pressure-reducing mechanism whose opening degree is controlled during the high-temperature-water supply in which the condensing temperature CT becomes higher than or equal to the predetermined value CTm in Embodiment 1, this is merely an example. The controlled subject is not limited to the hot-water-supply pressure-reducing mechanism 19, and the opening-degree control may alternatively be performed on the outdoor pressure-reducing mechanism 5. In this case, similar to how the opening degree of the outdoor pressure-reducing mechanism 5 is controlled so that it is in a completely open state when the hot-water-supply pressure-reducing mechanism 19 is used as a pressure-reducing mechanism whose opening degree is controlled, the opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled so that it is in a completely open state.
Furthermore, although the integrated air-conditioning and hot-water-supply system 100 is described as an example in Embodiment 1, the high-temperature-water-supply control according to the technology developed in the present invention can also be applied to the hot-water-supply operation in a hot-water-supply system in which the heat source unit 301 and the hot-water-supply unit 304 are connected by a refrigerant communication pipe, specifically, a hot-water-supply system that does not have an air-conditioning function but is only capable of performing the hot-water-supply operation.
Furthermore, although an R410A refrigerant whose operating pressure becomes lower than or equal to the critical pressure is used as the refrigerant in Embodiment 1, the refrigerant is not limited to an R410A refrigerant and may alternatively be, for example, a refrigerant, such as a CO2 refrigerant, whose operating pressure becomes higher than or equal to the critical pressure (i.e., a refrigerant whose pressure at the high-pressure side, such as the pressure at the discharge side of the compressor, becomes higher than or equal to the critical pressure). In this case, when the pressure (high pressure) detected by the high-pressure sensor 201 of the controller becomes higher than or equal to a predetermined high pressure (e.g., 14.5 MPaG when a CO2 refrigerant is used), high-pressure control shown in expressions (9) and (10) is performed on the compressor 1 so as to prevent the high pressure from increasing.
[Math. 9]
Fm=F+ΔF (9)
[Math. 10]
ΔF=(Pmhigh−Phigh)×kP,comp (10)
In this case, Fm denotes a target operating frequency [Hz] of the compressor 1, F denotes a current operating frequency [Hz] of the compressor 1, AF denotes a change [Hz] in the operating frequency of the compressor 1, Pmhigh denotes a target high-pressure value [MPaG], Phigh denotes a calculated condensing temperature [MPaG], and kP,comp denotes gain compensation [-] for a change in the operating frequency of the compressor.
The target high-pressure value Pmhigh is, for example, a maximum high-pressure value (e.g., 14.5 MPaG when a CO2 refrigerant is used) allowable in the appropriate usage range of the compressor 1. Furthermore, in order to adjust the amount of decrease in hot-water-supply capacity, the opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled based on expressions (3) and (4) so that a predetermined hot-water-supply capacity can be ensured. By performing the control in this manner, the technology according to the present invention can be applied to a refrigerant that operates at the critical pressure or higher, similar to a refrigerant that operates at the critical pressure or lower, such as an R410A refrigerant, thereby suppressing an excessive increase in high pressure during the high-temperature-water supply so as to achieve the predetermined hot-water-supply capacity.
Simultaneous Heating and Hot-Water-Supply Operation Mode D
In the simultaneous heating and hot-water-supply operation mode D (i.e., concurrent heat-radiation operation), the first four-way valve 2 is in the “dash-line” state in
While the refrigerant circuit is in this state, the compressor 1, the outdoor air-sending device 4, the indoor air-sending devices 10a and 10b, and the feed pump 17 are activated. This causes a low-pressure gas refrigerant to be suctioned into and compressed by the compressor 1, thereby becoming a high-temperature high-pressure gas refrigerant. Subsequently, the high-temperature high-pressure gas refrigerant is distributed so as to flow through the first four-way valve 2 and the second four-way valve 13.
The refrigerant flowing into the first four-way valve 2 flows out of the heat source unit 301 and travels through the hot-water-supply gas extension pipe 15 so as to flow into the hot-water-supply unit 304. The refrigerant flowing into the hot-water-supply unit 304 flows into the plate-type water heat exchanger 16 where the refrigerant condenses by exchanging heat with water supplied by the feed pump 17 so as to become a high-pressure liquid refrigerant, which then flows out of the plate-type water heat exchanger 16. The refrigerant having heated the water at the plate-type water heat exchanger 16 flows out of the hot-water-supply unit 304, travels through the hot-water-supply liquid pipe 18, flows into the branch unit 302, and is then reduced in pressure by the hot-water-supply pressure-reducing mechanism 19, thereby becoming a low-pressure two-phase gas-liquid refrigerant. Subsequently, the refrigerant merges with the refrigerant flowing from the indoor pressure-reducing mechanisms 7a and 7b and flows out of the branch unit 302. A flow path branching from the discharge side of the compressor 1 and extending through the second four-way valve 13, the indoor heat exchangers 9a and 9b, and the indoor pressure-reducing mechanisms 7a and 7b serves as a branch flow path relative to a flow path for the hot-water-supply operation.
The opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled by the control unit 103 such that the degree of subcooling at the liquid side of the plate-type water heat exchanger 16 is made equal to a predetermined value. The degree of subcooling at the liquid side of the plate-type water heat exchanger 16 is similar to that in the hot-water-supply operation. The hot-water-supply pressure-reducing mechanism 19 controls the flow rate of refrigerant flowing through the plate-type water heat exchanger 16 so that the degree of subcooling of the refrigerant at the liquid side of the plate-type water heat exchanger 16 is made equal to the predetermined value. Therefore, the high-pressure liquid refrigerant condensed by the plate-type water heat exchanger 16 turns into a state with a predetermined degree of subcooling. Accordingly, the flow rate of refrigerant flowing through the plate-type water heat exchanger 16 corresponds to a hot-water-supply request according to the usage condition of hot water in the facility where the hot-water-supply unit 304 is installed.
On the other hand, the refrigerant flowing into the second four-way valve 13 flows out of the heat source unit 301 and travels through the gas extension pipe 12 so as to flow to the branch unit 302. Subsequently, the refrigerant travels through the indoor gas pipes 11a and 11b so as to flow into the use-side units 303a and 303b. The refrigerant flowing into the use-side units 303a and 303b flows into the indoor heat exchangers 9a and 9b where the refrigerant condenses by exchanging heat with indoor air supplied by the indoor air-sending devices 10a and 10b so as to become a high-pressure liquid refrigerant, which then flows out of the indoor heat exchangers 9a and 9b. The refrigerant having heated the indoor air at the indoor heat exchangers 9a and 9b flows out of the use-side units 303a and 303b and travels through the indoor liquid pipes 8a and 8b so as to flow into the branch unit 302. The refrigerant is then reduced in pressure by the indoor pressure-reducing mechanisms 7a and 7b, thereby becoming a low-pressure, two-phase gas-liquid or liquid-phase refrigerant. Subsequently, the refrigerant flowing out of the indoor pressure-reducing mechanisms 7a and 7b merges with the refrigerant flowing from the hot-water-supply pressure-reducing mechanism 19 and flows out of the branch unit 302.
Each of the indoor pressure-reducing mechanisms 7a and 7b is controlled such that a temperature difference (i.e., a heated-room temperature difference) obtained by subtracting a preset indoor temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b (i.e., an indoor temperature sensor) in corresponding use-side unit 303a or 303b is eliminated. Therefore, the flow rate of refrigerant flowing through the indoor heat exchangers 9a and 9b corresponds to the heating load requested in the air-conditioned space where the use-side units 303a and 303b are installed.
The refrigerant flowing out of the branch unit 302 travels through the liquid extension pipe 6, flows into the heat source unit 301, passes through the outdoor pressure-reducing mechanism 5, and then flows into the outdoor heat exchanger 3. The opening degree of the outdoor pressure-reducing mechanism 5 is controlled so that it is in a completely open state. The refrigerant flowing into the outdoor heat exchanger 3 evaporates by exchanging heat with outdoor air supplied by the outdoor air-sending device 4, thereby becoming a low-pressure gas refrigerant. This refrigerant flows out of the outdoor heat exchanger 3, travels through the first four-way valve 2, passes through the accumulator 14, and is then suctioned into the compressor 1 again.
Since there is a hot-water-supply request signal detected by the hot-water-supply-tank water temperature sensor 210, the operating frequency of the compressor 1 is controlled to a high value by the control unit 103 so that a high hot-water-supply capacity can be ensured. The quantity of air from the outdoor air-sending device 4 is controlled by the control unit 103 such that the evaporating temperature is made equal to a predetermined value in accordance with the outdoor-air temperature detected by the outdoor-air temperature sensor 205. The evaporating temperature in this case is the temperature detected by the outdoor liquid temperature sensor 204.
If the hot-water-supply temperature is a high temperature (e.g., 60 degrees C.), the inlet water temperature of the plate-type water heat exchanger 16 also becomes high, causing the condensing temperature to increase. Unlike the case of the hot-water-supply operation, the heating operation is performed in the use-side units 303a and 303b in the simultaneous heating and hot-water-supply operation mode D. Therefore, even if the condensing-temperature control shown in expressions (1) and (2) is performed on the compressor 1 and the opening-degree control shown in expressions (3) and (4) is performed on the hot-water-supply pressure-reducing mechanism 19, the hot-water-supply capacity sometimes cannot be ensured, and the opening degree of the hot-water-supply pressure-reducing mechanism 19 is controlled regardless of the state in the heated room. Consequently, a heating capacity cannot be ensured in the use-side units 303a and 303b, possibly resulting in a non-heated state. Therefore, in the case of the simultaneous heating and hot-water-supply operation, the simultaneous heating and hot-water-supply operation is stopped if the condensing temperature CT increases to a value higher than a predetermined value. Then, the controller 110 performs a switching process for alternately switching between the heating operation and the hot-water-supply operation so that the heating operation and the hot-water-supply operation are performed.
Subsequently, in step S24, it is determined whether the heated-room temperature difference is greater than or equal to +1 degree C. If the heated-room temperature difference is smaller than +1 degree C., the process returns to step S23. If the heated-room temperature difference is greater than or equal to +1 degree C., the process proceeds to step S25 where the use-side units 303a and 303b are set in a thermostat OFF state and the hot-water-supply unit 304 is set in a thermostat ON state, thereby commencing the hot-water-supply operation mode C. Specifically, the simultaneous heating and hot-water-supply operation mode D is changed to the hot-water-supply operation mode C. In other words, the first four-way valve 2 and the second four-way valve 13 are set to the hot-water-supply operation mode C in
By performing the above procedure, a constant heating capacity and a constant hot-water-supply capacity can be ensured when there is a heating load and a hot-water-supply request at the same time and when the inlet water temperature is high in the high-temperature-water supply.
Simultaneous Cooling and Hot-Water-Supply Operation Mode E
In the simultaneous cooling and hot-water-supply operation mode E (i.e., concurrent heat-absorption and heat-radiation operation), the use-side units 303a and 303b perform the cooling operation, and the hot-water-supply unit 304 performs the hot-water-supply operation. As shown in
While the refrigerant circuit is in this state, the compressor 1, the outdoor air-sending device 4, the indoor air-sending devices 10a and 10b, and the feed pump 17 are activated, so that a low-pressure gas refrigerant is suctioned into and compressed by the compressor 1, thereby becoming a high-temperature high-pressure gas refrigerant. Subsequently, the high-temperature high-pressure gas refrigerant flows into the first four-way valve 2.
The refrigerant flowing into the first four-way valve 2 flows out of the heat source unit 301 and travels through the hot-water-supply gas extension pipe 15 so as to flow into the hot-water-supply unit 304. The refrigerant flowing into the hot-water-supply unit 304 flows into the plate-type water heat exchanger 16 where the refrigerant condenses by exchanging heat with water supplied by the feed pump 17 so as to become a high-pressure liquid refrigerant, which then flows out of the plate-type water heat exchanger 16. The refrigerant having heated the water at the plate-type water heat exchanger 16 flows out of the hot-water-supply unit 304 and travels through the hot-water-supply liquid pipe 18, so as to flow into the branch unit 302.
The refrigerant flowing into the branch unit 302 is reduced in pressure by the hot-water-supply pressure-reducing mechanism 19, thereby becoming an intermediate-pressure, two-phase gas-liquid or liquid-phase refrigerant. In this case, the hot-water-supply pressure-reducing mechanism 19 is controlled to a maximum opening degree. Subsequently, the refrigerant is distributed so as to flow into the liquid extension pipe 6 and into the indoor pressure-reducing mechanisms 7a and 7b. As shown in
The refrigerant flowing into the indoor pressure-reducing mechanisms 7a and 7b is reduced in pressure into a low-pressure two-phase gas-liquid state and travels through the indoor liquid pipes 8a and 8b so as to flow into the use-side units 303a and 303b. The refrigerant flowing into the use-side units 303a and 303b flows into the indoor heat exchangers 9a and 9b where the refrigerant evaporates by exchanging heat with indoor air supplied by the indoor air-sending devices 10a and 10b, thereby becoming a low-pressure gas refrigerant.
In this case, each of the indoor pressure-reducing mechanisms 7a and 7b is controlled such that a temperature difference (i.e., a cooled-room temperature difference) obtained by subtracting a preset temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b in corresponding use-side unit 303a or 303b is eliminated. Therefore, the flow rate of refrigerant flowing through the indoor heat exchangers 9a and 9b corresponds to the cooling load requested in the air-conditioned space where the use-side units 303a and 303b are installed.
The refrigerant flowing out of the indoor heat exchangers 9a and 9b flows out of the use-side units 303a and 303b and then travels through the indoor gas pipes 11a and 11b, the branch unit 302, and the gas extension pipe 12 so as to flow into the heat source unit 301. The refrigerant flowing into the heat source unit 301 passes through the second four-way valve 13 and then merges with the refrigerant having passed through the outdoor heat exchanger 3.
On the other hand, the refrigerant flowing into the liquid extension pipe 6 flows into the heat source unit 301 and is reduced in pressure by the outdoor pressure-reducing mechanism 5, thereby becoming a low-pressure two-phase gas-liquid refrigerant. Subsequently, the refrigerant flows into the outdoor heat exchanger 3 where the refrigerant evaporates by exchanging heat with outdoor air supplied by the outdoor air-sending device 4. Then, the refrigerant travels through the first four-way valve 2 and merges with the refrigerant having passed through the indoor heat exchangers 9a and 9b. Subsequently, the refrigerant passes through the accumulator 14 and is suctioned into the compressor 1 again.
In the case where the simultaneous cooling and hot-water-supply operation mode E is in the hot-water-supply priority mode, the water temperature in the hot-water-supply tank 305 is increased to a preset hot-water-supply temperature as quickly as possible in response to a hot-water-supply request of the hot-water-supply unit 304. Thus, in order to ensure a high hot-water-supply capacity, the control unit 103 controls the compressor 1 so as to increase the operating frequency thereof. Therefore, heat absorption is necessary in the outdoor heat exchanger 3 for achieving an equal cooling capacity for the cooling loads of the use-side units 303a and 303b. The opening degree of the outdoor pressure-reducing mechanism 5 is controlled by the control unit 103 such that the degree of superheat at the gas side of the outdoor heat exchanger 3 is made equal to a predetermined value. The degree of superheat at the gas side of the outdoor heat exchanger 3 is determined by subtracting the temperature detected by the outdoor liquid temperature sensor 204 from the temperature detected by the outdoor gas temperature sensor 203. The quantity of air from the outdoor air-sending device 4 is controlled such that the evaporating temperature is made equal to a predetermined value.
The evaporating temperature is the temperature detected by the indoor liquid temperature sensor 206a or 206b. The predetermined evaporating-temperature value is determined from a temperature difference (i.e., a cooled-room temperature difference), which is obtained by subtracting a preset temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b, in the use-side unit 303a or 303b that has the maximum heated-room temperature difference in the use-side units 303a and 303b.
In the case where the simultaneous cooling and hot-water-supply operation mode E is the cooling priority mode, the operating frequency of the compressor 1 is controlled by the control unit 103 such that the evaporating temperature is made equal to a predetermined value in accordance with the cooling loads of the use-side units 303a and 303b. The predetermined evaporating-temperature value is determined from a temperature difference (i.e., a cooled-room temperature difference), which is obtained by subtracting a preset temperature from an indoor suction temperature detected by the indoor suction temperature sensor 208a or 208b, in the use-side unit 303a or 303b that has the maximum heated-room temperature difference in the use-side units 303a and 303b. Because the operating frequency of the compressor 1 is set in accordance with the cooling loads of the use-side units 303a and 303b, there is no need to perform heat absorption in the outdoor heat exchanger 3. Therefore, the outdoor pressure-reducing mechanism 5 is controlled to a small opening degree by the control unit 103, and the outdoor air-sending device 4 is stopped by the control unit 103.
In the simultaneous cooling and hot-water-supply operation mode E, the operation is normally performed in the cooling priority mode and is performed in accordance with the cooling load so as to achieve a favorable level of comfort inside. However, if the cooling load is small, the operating frequency of the compressor 1 becomes low. If this causes the hot-water-supply capacity to be low for a long time, the time that it takes to complete the hot-water-supply operation increases, causing a shortage of hot water. In order to prevent such a shortage of hot water, if a hot-water-supply request is detected continuously for a certain period of time (e.g., two consecutive hours), the simultaneous cooling and hot-water-supply operation mode E is performed in the hot-water-supply priority mode so as to prevent the shortage of hot water.
If the hot-water-supply temperature is a high temperature (e.g., 60 degrees C.), the inlet water temperature of the plate-type water heat exchanger 16 also becomes high, causing the condensing temperature CT to increase. Unlike the case of the hot-water-supply operation, the cooling operation is performed in the use-side units 303a and 303b in the simultaneous cooling and the hot-water-supply operation. Therefore, when the condensing-temperature control shown in expressions (1) and (2) is performed on the compressor 1 and the opening-degree control shown in expressions (3) and (4) is performed on the hot-water-supply pressure-reducing mechanism 19, the operating frequency of the compressor 1 becomes low in the condensing-temperature control. Thus, a cooling capacity cannot be ensured in the use-side units 303a and 303b, sometimes resulting in a “non-cooled” state. Therefore, if the condensing temperature increases to a value higher than a predetermined value during the simultaneous cooling and hot-water-supply operation, the simultaneous operation is stopped, and the cooling operation and the hot-water-supply operation are performed by alternately switching between the cooling operation and the hot-water-supply operation, as in the simultaneous heating and hot-water-supply operation.
Subsequently, in step S34, it is determined whether the cooled-room temperature difference is smaller than or equal to −1 degree C. If the cooled-room temperature difference is not smaller than or equal to −1 degree C., the process returns to step S33. If the cooled-room temperature difference is smaller than or equal to −1 degree C., the process proceeds to step S35 where the use-side units 303a and 303b are set in a cooling thermostat OFF state and the mode is changed to the hot-water-supply operation mode C. In the hot-water-supply operation mode C, this state is a high-temperature-water-supply state since the condensing temperature is higher than or equal to the predetermined value, and the condensing-temperature control is performed on the compressor 1, and the opening-degree control is performed on the hot-water-supply pressure-reducing mechanism 19. In step S36, it is determined whether the cooled-room temperature difference is smaller than or equal to 0 degrees C. If the cooled-room temperature difference is greater than or equal to 0 degrees C., the process returns to step S33 where the mode is set to the cooling operation mode A. If the cooled-room temperature difference is smaller than or equal to 0 degrees C., the process proceeds to step S37 where it is determined whether or not there is a hot-water-supply request (i.e., whether the hot-water supply is completed). If there is a hot-water-supply request, the process returns to step S35 where the hot-water-supply operation mode C is continuously performed. If there is no hot-water-supply request, the process proceeds to step S38 where the hot-water-supply unit 304 is stopped and the use-side units 303a and 303b are set to a cooling thermostat ON state, thereby commencing the normal cooling operation.
By performing the above procedure, a constant hot-water-supply capacity can be ensured and the cooling operation can be performed when there is a cooling load and a hot-water-supply request at the same time and when the inlet water temperature is high in the high-temperature-water supply.
With the integrated air-conditioning and hot-water-supply system 100 according to Embodiment 1, an excessive increase in condensing temperature during the high-temperature-water supply can be suppressed, and a hot-water-supply capacity can be ensured within a usage range of the compressor.
Although the integrated air-conditioning and hot-water-supply system 100 (refrigeration cycle apparatus) is described in Embodiment 1, the operation of the integrated air-conditioning and hot-water-supply system 100 can be construed as a refrigeration cycle control method.
1: compressor, 2: first four-way valve, 3: outdoor heat exchanger, 4: outdoor air-sending device, 5: outdoor pressure-reducing mechanism, 6: liquid extension pipe, 7a, 7b: indoor pressure-reducing mechanism, 8a, 8b: indoor liquid pipe, 9a, 9b: indoor heat exchanger, 10a, 10b: indoor air-sending device, 11a, 11b: indoor gas pipe, 12: gas extension pipe, 13: second four-way valve, 14: accumulator, 15: hot-water-supply gas extension pipe, 16: plate-type water heat exchanger, 17: feed pump, 18: hot-water-supply liquid pipe, 19: hot-water-supply pressure-reducing mechanism, 20: upstream water pipe, 21: downstream water pipe, 100: integrated air-conditioning and hot-water-supply system, 110: controller, 101: measuring unit, 102: calculating unit, 103: control unit, 104: storage unit, 201: high-pressure sensor, 202: discharge temperature sensor, 203: outdoor gas temperature sensor, 204: outdoor liquid temperature sensor, 205: outdoor-air temperature sensor, 206a, 206b: indoor liquid temperature sensor, 207a, 207b: indoor gas temperature sensor, 208a, 208b: indoor suction temperature sensor, 209: hot-water-supply liquid temperature sensor, 210: hot-water-supply-tank water temperature sensor, 301: heat source unit, 302: branch unit, 303a, 303b: use-side unit, 304: hot-water-supply unit, 305: hot-water-supply tank
Number | Date | Country | Kind |
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2010-243200 | Oct 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/055374 | 3/8/2011 | WO | 00 | 3/28/2013 |