The present disclosure relates to a refrigeration cycle apparatus including a refrigerant circuit.
As an example of an existing heat exchanger, a heat exchanger including a gas-liquid separation mechanism that separates refrigerant into gas refrigerant and liquid refrigerant before the refrigerant flows into the heat exchanger has been proposed (see, for example, Patent Literature 1).
The heat exchanger disclosed in Patent Literature 1 includes a plurality of heat transfer tubes, a first header, a second header, a gas-liquid separation mechanism, a first outlet tube, and a second outlet tube. The first header and the second header each have an internal space extending in a specific horizontal direction. The second header is provided above the first header. The gas-liquid separation mechanism is provided above the second header. A first inlet at one of both ends of the first header in the specific direction is connected with the gas-liquid separation mechanism by the first outlet tube, and a second inlet at the other end is connected with the gas-liquid separation mechanism by the second outlet tube.
The heat exchanger disclosed in Patent Literature 1 is configured such that gas refrigerant flows into the first header from the gas-liquid separation mechanism through the first outlet tube, and liquid refrigerant flows into the first header from the gas-liquid separation mechanism through the second outlet tube.
In the heat exchanger disclosed in Patent Literature 1, the flow rates of gas refrigerant and liquid refrigerant that flow into the first header depend on the separation state of two-phase gas-liquid refrigerant in the gas-liquid separation mechanism. Thus, for example, in the case where liquid refrigerant flows unevenly; that is, a larger amount of liquid refrigerant flows to some of the plurality of heat transfer tubes, it is not possible to properly distribute the refrigerant to the plurality of heat transfer tubes. In this case, the efficiency of the heat exchange is low.
The present disclosure is applied to solve the above problem, and relates to a refrigeration cycle apparatus that improves the efficiency of the heat exchange.
A refrigeration cycle apparatus according to one embodiment of the present disclosure includes: a first heat exchanger including a plurality of heat transfer tubes and a first header configured to distribute refrigerant that flows into the first heat exchanger via a refrigerant pipe to the plurality of heat transfer tubes; a gas-liquid separator configured to separate the refrigerant that flows into the first heat exchanger, into gas refrigerant and liquid refrigerant; a gas bypass circuit connecting the gas-liquid separator and the first header, and configured to cause the gas refrigerant to flow from the gas-liquid separator into the first header; a liquid bypass circuit connecting the gas-liquid separator and the first header, and configured to cause the liquid refrigerant to flow from the gas-liquid separator into the first header; and a bypass valve provided at at least one of the gas bypass circuit and the liquid bypass circuit. The gas bypass circuit is connected to the first header at a position which is located downward of a position where the liquid bypass circuit is connected to the first header, in a flow direction of the liquid refrigerant in the first header.
According to one embodiment of the present disclosure, in the first header which serves as a distributor of the first heat exchanger, gas refrigerant is blown upward from a downstream side which is located downstream of liquid refrigerant, and the flow rate of liquid refrigerant or gas refrigerant that flows into the first header is adjusted by the bypass valve. Thus, the liquid refrigerant that flows into the first header is diffused in the first header, and gas-liquid two-phase refrigerant is evenly distributed to the plurality of heat transfer tubes. As a result, the efficiency of the heat exchange at the first heat exchanger is improved.
A configuration of a refrigeration cycle apparatus according to Embodiment 1 will be described.
The compressor 2 compresses and discharges refrigerant sucked thereinto. The compressor 2 is, for example, a reciprocating compressor or a rotary compressor. The expansion valve 5 is an expansion device that decompresses and expands the refrigerant. The expansion valve 5 is, for example, a thermal expansion valve. It should be noted that two types of thermal expansion valves are present, and one of them is an external equalizing expansion valve and the other is an internal equalizing expansion valve. In the case where the expansion valve 5 is an external equalizing expansion valve, a temperature sensing tube (not illustrated) and a pressure equalizing tube (not illustrated) are connected to the expansion valve 5; and the temperature sensing tube is provided at the refrigerant pipe 16 between the first heat exchanger 3 and the compressor 2 and the pressure equalizing tube is connected to the refrigerant pipe 16 which is closer to the compressor 2 than the temperature sensing tube. The opening degree of the expansion valve 5 is automatically adjusted depending on the difference between the pressure of a substance (which has the same properties as the refrigerant) which is provided in the sealed temperature sensing tube and that of refrigerant that is input through the pressure equalizing tube (not illustrated).
The first heat exchanger 3 includes a plurality of heat transfer tubes 11, a first header 12, and a second header 13. The plurality of heat transfer tubes 11 extend parallel to the Y-axis. Each of the first header 12 and the second header 13 is formed in the shape of a cylinder and a cuboid that extends parallel to the Z-axis. As illustrated in
Regarding Embodiment 1, the first heat exchanger 3 including the heat transfer fins 17 is described above with reference to
The first header 12 serves as a distributor that distributes, to the plurality of heat transfer tubes 11, refrigerant that flows from the gas-liquid separator 4 into the first header 12 via the refrigerant pipe 16. The second header 13 serves as a combining device that combines refrigerant which flows through the plurality of heat transfer tubes 11, into single refrigerant and causes the single refrigerant to flow out therefrom to a refrigerant suction port of the compressor 2. Each of the first header 12 and the second header 13 has a hollow structure for storage of refrigerant that is to be distributed to the plurality of heat transfer tubes 11 or refrigerant that flows from the plurality of heat transfer tubes 11 into the header. The plurality of heat transfer tubes 11 are connected to the first header 12 at different positions in the direction of gravity. The second heat exchanger 6 has a similar configuration to that of the first heat exchanger 3, and its detailed description will thus be omitted.
The gas-liquid separator 4 separates, into gas refrigerant and liquid refrigerant, refrigerant that flows from the expansion valve 5 into the first heat exchanger 3. The gas-liquid separator 4 and the first header 12 are connected by a gas bypass circuit 7 that causes the gas refrigerant to flow from the gas-liquid separator 4 into the first header 12. In addition, the gas-liquid separator 4 and the first header 12 are also connected by a liquid bypass circuit 8 that causes the liquid refrigerant to flow from the gas-liquid separator 4 into the first header 12.
The liquid bypass circuit 8 is connected to upper part of the first header 12. The gas bypass circuit 7 is connected to lower part of the first header 12. In Embodiment 1, the first header 12 is configured such that the gas refrigerant flows from the lower part of the first header 12 into the first header 12 to blow upward the liquid refrigerant which flows from the upper part of the first header 12 into the first header 12. The gas bypass circuit 7 is provided with a gas bypass valve 14. The opening degree of the gas bypass valve 14 is adjusted depending on the flow rate of the liquid refrigerant which flows into the first header 12, to obtain a flow-passage resistance with which a flow rate of gas refrigerant that is required for blowing the liquid refrigerant upward is obtained. In the following, a configuration of the gas bypass valve 14 is specifically described.
In the case where the flow rate of liquid refrigerant that flows into the first header 12 is low, the liquid refrigerant more easily stays at the lower part of the first header 12 (in the opposite direction to the direction indicated by the Z-axis arrow in
In contrast, in the case where the flow rate of liquid refrigerant that flows into the first header 12 is high, even under the effect of gravity, liquid refrigerant easily flows into not only the lower heat transfer tubes 11 (in the opposite direction to the direction indicated by the Z-axis arrow in
As described above, the gas bypass valve 14 adjusts the flow rate ratio of liquid refrigerant and gas refrigerant that flow into the first header 12, on the basis of the flow rate of liquid refrigerant that flows into the first header 12. The gas bypass valve 14 is a valve that keeps constant, the difference between the pressures of the refrigerant at the inlet port and outlet port for the refrigerant, for example. Assuming that the flow rate ratio between liquid refrigerant that flows out from the gas-liquid separator 4 and gas refrigerant that flows from the gas-liquid separator 4 is constant, when the flow rate of liquid refrigerant that flows into the first header 12 is high, the flow rate of gas refrigerant that flows into the first header 12 is also high. In the case where the gas bypass valve 14 is a valve that keeps constant, the difference between the pressures of the refrigerant at the inlet and outlet ports for the refrigerant, when the flow rate of the gas refrigerant is low, the difference between the pressures of the refrigerant at the inlet and outlet ports for the refrigerant is small, and the opening degree of the gas bypass valve 14 is thus automatically increased to keep the pressure difference constant.
As a specific example of the gas bypass valve 14, a valve that operates on the same principle as a thermal expansion valve is applied. The gas bypass valve 14 includes an adjustment valve (not illustrated) such as a diaphragm that detects the difference between the pressures of the refrigerant at the inlet and outlet ports for the refrigerant, and the opening degree of the gas bypass valve 14 is adjusted depending on the operation of the adjustment valve. In this case, a specific component such as a controller that controls the opening degree of the gas bypass valve 14 does not need to be provided.
An example of the configuration of the gas bypass valve 14 will be described.
The diaphragm chamber 53 is connected to part of the gas bypass circuit 7 that is located close to the inlet port 51 for the refrigerant, by a first pressure equalizing tube 61. The pressure chamber 55 is connected to part of the gas bypass circuit 7 that is located close to the outlet port 52 for the refrigerant, by a second pressure equalizing tube 62. The diaphragm chamber 53 has a diaphragm 53a at the boundary between the diaphragm chamber 53 and the pressure chamber 55, and a shaft 58 is attached to the diaphragm 53a. The needle 57 is attached to an end of the shaft 58 that is located opposite to the diaphragm 53a. The diaphragm 53a is moved in the axial direction of the shaft 58 by the pressure difference ΔP between the pressures of the refrigerant at the inlet port 51 and the outlet port 52 for the refrigerant and the elastic force of the spring 54. When the diagraph 53a is moved in the axial direction of the shaft 58 to move the needle 57, the opening degree of the orifice 56 is adjusted. As a result, the flow rate of refrigerant that flows through the orifice 56 is adjusted, and the pressure difference ΔP is kept constant.
Next, an operation of a refrigeration cycle circuit of the refrigeration cycle apparatus 1 as illustrated in
The compressor 2 sucks gas refrigerant, and compresses and discharges the sucked gas refrigerant (see the position p1 in
The liquid refrigerant reaches the first header 12 from the gas-liquid separator 4 through the liquid bypass circuit 8. The liquid refrigerant that has reached the first header 12 flows from the upper part of the first header 12 into the first header 12. The gas refrigerant separated in the gas-liquid separator 4 flows from the gas-liquid separator 4 into the gas bypass circuit 7. The gas refrigerant that flows in the gas bypass circuit 7 is depressurized by the gas bypass valve 14, adjusted in flow rate, and then flows from the lower part of the first header 12 into the first header 12 (see the position p6 in
At the position p6 indicated in the
The gas refrigerant that has flowed from the lower part of the first header 12 into the first header 12 is mixed with the liquid refrigerant that has flowed from the upper part of the first header 12 into the first header 12, while blowing the liquid refrigerant upward (see the position p7 in
In the above manner, an appropriate amount of gas refrigerant is blown upward from the lower part of the first header 12, depending on the flow rate of liquid refrigerant that flows from the upper part of the first header 12 of the first heat exchanger 3 into the first header 12. Thus, the flow rates of the refrigerant in the plurality of heat transfer tubes 11 can be equalized.
It should be noted that the following description regarding Embodiment 1 is made with respect to the case where a bypass valve that causes the flow rate ratio between liquid refrigerant and gas refrigerant that flow from the gas-liquid separator 4 into the first header 12 to be constant is provided in the gas bypass circuit 7; however, the bypass valve may be provided in the liquid bypass circuit 8.
Although
Furthermore, in Embodiment 1, the first header 12 may also be provided in such a manner as to extend parallel to the Y-axis in
In the installation example as illustrated in
Furthermore, in Embodiment 1, the expansion valve 5 may be an electronic expansion valve, and the compressor 2 may be an inverter compressor that can be changed in capacity. In the case where the expansion valve 5 is an electronic expansion valve, and the compressor 2 is an inverter compressor, the refrigeration cycle apparatus 1 may be provided with a controller (not illustrated) that controls the opening degree of the expansion valve 5 and the operation frequency of the compressor 2.
The refrigeration cycle apparatus 1 according to Embodiment 1 includes the first heat exchanger 3, the gas-liquid separator 4, the gas bypass circuit 7, and the liquid bypass circuit 8. The first heat exchanger 3 includes the plurality of heat transfer tubes 11 and the first header 12. The first header 12 distributes, to the plurality of heat transfer tubes 11, refrigerant that flows into the first heat exchanger through the refrigerant pipe 16. The gas-liquid separator separates refrigerant that flows into the first heat exchanger 3, into gas refrigerant and liquid refrigerant. The gas bypass circuit 7 connects the gas-liquid separator 4 and the first header 12, and causes the gas refrigerant to flow from the gas-liquid separator 4 into the first header 12. The liquid bypass circuit 8 connects the gas-liquid separator 4 and the first header 12 and causes the liquid refrigerant to flow from the gas-liquid separator 4 into the first header 12. At least one of the gas bypass circuit 7 and the liquid bypass circuit 8 is provided with a bypass valve. The opening degree of the bypass valve is adjusted depending on the flow rate of refrigerant that flows into the one of the gas bypass circuit 7 and the liquid bypass circuit 8. The bypass valve is the gas bypass valve 14 or the liquid bypass valve 15. The gas bypass circuit 7 is connected to the first header 12 at a position which is located downward of a position where the liquid bypass circuit 8 is connected to the first header 12, in the flow direction of liquid refrigerant in the first header 12.
According to Embodiment 1, in the case where the bypass valve is the gas bypass valve 14, when the flow rate of gas refrigerant that flows into the gas bypass circuit 7 is low, the opening degree of the gas bypass valve 14 is adjusted such that the flow rate of gas refrigerant blown out from the downstream side which is located downstream of the liquid refrigerant in the first header 12 is increased. When the opening degree of the gas bypass valve 14 is increased, the liquid refrigerant is lifted upward in the first header 12 by the gas refrigerant blown upward from the downstream side. As a result, the liquid refrigerant flows easily into upper heat transfer tubes 11 (in the direction indicated by the Z-axis arrow in
In contrast, in the case where the flow rate of gas refrigerant that flows into the gas bypass circuit 7 is high, liquid refrigerant easily flows into not only lower heat transfer tubes 11 (in the opposite direction to the direction indicated by the Z-axis arrow in
Furthermore, in Embodiment 1, in the case where the bypass valve is the liquid bypass valve 15, when the flow rate of liquid refrigerant that flows into the liquid bypass circuit 8 is low, the opening degree of the liquid bypass valve 15 is adjusted such that the flow rate of liquid refrigerant that flows into the first header 12 is increased. Thus, it is possible to reduce the probability that the liquid refrigerant will more easily stay at the lower part of the first header 12 (in the opposite direction to the direction indicated by the Z-axis arrow in
In contrast, in the case where the flow rate of liquid refrigerant that flows into the liquid bypass circuit 8 is high, the liquid refrigerant easily flows into not only lower heat transfer tubes 11 (in the opposite direction to the direction indicated by the Z-axis arrow in
It should be noted that when the flow rate of liquid refrigerant that flows into the liquid bypass circuit 8 is excessively high, the opening degree of the liquid bypass valve 15 may be adjusted such that the flow rate of liquid refrigerant that flows into the first header 12 is decreased. This is because when the flow rate of liquid refrigerant that flows into the liquid bypass circuit 8 is excessively high, the liquid refrigerant that flows into the first header 12 will have too much momentum and will be more likely to flow into some of the heat transfer tubes 11. In this case, when the opening degree of the liquid bypass valve 15 is decreased, the flow rate of the liquid refrigerant that flows into the first header 12 is adjusted to an appropriate value, and the liquid refrigerant is easily evenly distributed to the plurality of heat transfer tubes 11. As a result, the gas-liquid two-phase refrigerant that flows into the first header 12 is evenly distributed to the plurality of heat transfer tubes 11.
In such a manner, in the first header 12 which operates as a distributor of the first heat exchanger 3, the gas refrigerant is blown upward from the downstream side which is located downstream of the liquid refrigerant. The flow rate of liquid refrigerant or gas refrigerant that flows into the first header 12 is adjusted by the gas bypass valve 14 or the liquid bypass valve 15. Thus, the liquid refrigerant that flows into the first header 12 is diffused in the first header 12, and the gas-liquid two-phase refrigerant is evenly distributed to the plurality of heat transfer tubes 11. As a result, the efficiency of the heat exchange at the first heat exchanger 3 is improved.
In a refrigeration cycle apparatus according to Embodiment 2, bypass valves are provided in both the gas bypass circuit and the liquid bypass circuit. Regarding Embodiment 2, components that have the same configurations as those in Embodiment 1 will be denoted by the same reference signs and their detailed descriptions will thus be omitted.
A configuration of the refrigeration cycle apparatus according to Embodiment 2 will be described.
The liquid bypass valve 15 is a valve that increases the pressure difference between the gas-liquid separator 4 and the first header 12. The liquid bypass valve 15 is, for example, a pressure adjustment valve that increases the pressure difference between the gas-liquid separator 4 and the first header 12 to cause the pressure difference to exceed a predetermined pressure. By increasing the pressure difference between the gas-liquid separator 4 and the first header 12, the momentum of gas refrigerant that is blown upward from the gas bypass circuit 7 into the first header 12 can be increased.
Next, an operation of a refrigeration cycle circuit of the refrigeration cycle apparatus 1a as illustrated in
The compressor 2 sucks gas refrigerant, and compresses and discharges the sucked gas refrigerant (see the position p1 in
The liquid refrigerant flows from the gas-liquid separator 4 to the liquid bypass circuit 8. The liquid refrigerant that flows in the liquid bypass circuit 8 is depressurized by the liquid bypass valve 15 and adjusted in flow rate, and then flows from the upper part of the first header 12 into the first header 12 (see the position p6 in
The gas refrigerant that flows from the lower part of the first header 12 into the first header 12 is mixed with the liquid refrigerant that flows from the upper part of the first header 12 into the first header 12, while blowing the liquid refrigerant upward (see the position p8 in
The liquid bypass valve 15 increases the pressure difference between the inside of the gas-liquid separator 4 and the inside of the first header 12. Thus, compared with Embodiment 1, the momentum of the gas refrigerant which is blown out to liquid refrigerant flowing into the first header 12, from a downstream side which is located downstream of the liquid refrigerant, is increased at the position p7 illustrated in
In the refrigeration cycle apparatus 1a according to Embodiment 2, the liquid bypass circuit 8 is provided with the liquid bypass valve 15. The liquid bypass valve 15 is a valve that increases the pressure difference between the gas-liquid separator 4 and the first header 12. According to Embodiment 2, the liquid refrigerant can be more largely blown upward by the gas refrigerant. Thus, when the flow rate of the refrigerant is low, the liquid refrigerant can be made to reach higher positions in the first header 12.
Furthermore, in a gas bypass circuit, when the pressure difference between the refrigerant at the refrigerant inlet port of the gas bypass valve and the refrigerant at the outlet port of the gas bypass valve is small, the capacity coefficient (Cv value) required for causing the refrigerant to flow at the same flow rate is increased. In contrast, in Embodiment 2, the liquid bypass valve 15 increases the pressure difference between the inside of the gas-liquid separator 4 and the inside of the first header 12. Thus, the pressure difference between the refrigerant at the inlet port of the gas bypass valve 14 and the refrigerant at the outlet port of the gas bypass valve 14 is increased in the gas bypass circuit 7, and the Cv value required for the gas bypass valve 14 can be decreased. As a result, the gas bypass valve 14 can be made smaller.
In a refrigeration cycle apparatus according to Embodiment 3, a refrigerant circuit is provided with a four-way valve that switches the flow direction of refrigerant in the refrigerant circuit between a plurality of flow directions. In Embodiment 3, components that have the same configurations as those in Embodiment 1 and/or Embodiment 2 will be denoted by the same reference signs, and their detailed description will thus be omitted. The following description regarding Embodiment 3 is made with respect to the case where the four-way valve is added to the refrigeration cycle apparatus 1a according to Embodiment 2; however, the four-way valve may be added to the refrigeration cycle apparatus 1 according to Embodiment 1.
The configuration of a refrigeration cycle apparatus according to Embodiment 3 will be described.
The four-way valve 9 sets the flow direction of refrigerant discharged from the compressor 2 to a first flow direction or a second flow direction. The first flow direction is the flow direction of the refrigerant from the compressor 2 to the first heat exchanger 3. The second flow direction is the flow direction of the refrigerant from the compressor 2 to the second heat exchanger 6. In the case where the flow direction of the refrigerant discharged from the compressor 2 is set to the first flow direction, the first heat exchanger 3 operates as a condenser, and the second heat exchanger 6 operates as an evaporator. In the case where the flow direction of the refrigerant discharged from the compressor 2 is set to the second flow direction, the first heat exchanger 3 operates as an evaporator, and the second heat exchanger 6 operates as a condenser.
The liquid bypass valve 15 is made to be in an open state as in Embodiment 2 in the case where the first heat exchanger 3 operates as an evaporator, and is made to be in a closed state in the case where the first heat exchanger 3 operates as a condenser. The opening degree of the gas bypass valve 14 is set to an opening degree required for adjusting the gas flow rate as in Embodiments 1 and 2 in the case where the first heat exchanger 3 operates as an evaporator, and the gas bypass valve 14 is made to be in a fully open state in the case where the first heat exchanger 3 operates as a condenser. In Embodiment 3, the gas bypass circuit 7 is connected to the first header 12 at a position which is located lower than a position where the liquid bypass circuit 8 is connected to the first header 12, in the direction of gravity. In the case where the first heat exchanger 3 operates as a condenser, when the gas bypass valve 14 is made to be in the fully open state, liquid refrigerant that flows from the plurality of heat transfer tubes 11 into the first header 12 easily smoothly flow to the gas-liquid separator 4 through the gas bypass circuit 7.
Next, an operation of the refrigeration cycle circuit in the refrigeration cycle apparatus 1b as illustrated in
The compressor 2 sucks gas refrigerant, and compresses and discharges the sucked gas refrigerant (see the position p1 in
The liquid refrigerant that has flowed from the plurality of heat transfer tubes 11 into the first header 12 flows toward the lower part of the first header 12 by its own weight. Since the gas bypass valve 14 is in the fully open state, the liquid refrigerant that flowed to the lower part of the first header 12 does not stay at the lower part of the first header 12 and flows to the gas-liquid separator 4 through the gas bypass circuit 7 (see the position p5 in
When flowing from the gas-liquid separator 4 into the expansion valve 5, the liquid refrigerant is depressurized by the expansion valve 5 to change into gas-liquid two-phase refrigerant (see the position p2 in
The refrigeration cycle apparatus 1b according to Embodiment 3 includes the four-way valve 9, which sets the flow direction of refrigerant in the refrigerant circuit 10 to the first flow direction or the second flow direction. The gas bypass valve 14 is made to be in the fully open state in the case where the flow direction of refrigerant is set to the second flow direction by the four-way valve 9.
In the case where the flow direction of the refrigerant in the refrigerant circuit is the first flow direction in which the refrigerant flows when the first heat exchanger operates as a condenser, the condensed liquid refrigerant stays at the lower part of the first header. When the liquid refrigerant stays at the lower part of the first header, the refrigerant outlets of heat transfer tubes to the first header are blocked by the liquid refrigerant. In this case, the refrigerant in heat transfer tubes which adjoin the lower part of the first header does not smoothly flow, and the efficiency of the heat exchange at the first heat exchanger is reduced. In contrast, according to Embodiment 3, in the case where the flow direction of the refrigerant is the first flow direction, the gas bypass valve 14 provided at the gas bypass circuit 7 connected to the lower part of the first header 12 is made to be in the fully open state. Thus, the liquid refrigerant easily flows from the lower part of the first header 12 to the gas-liquid separator 4 through the gas bypass circuit 7, and this reduces the probability that the liquid refrigerant will stay at the lower part of the first header 12. As a result, the refrigerant also easily flows through lower heat transfer tubes 11 of the first heat exchanger 3, thereby improving the efficiency of the heat exchange at the first heat exchanger 3.
A refrigeration cycle apparatus according to Embodiment 4 controls the opening degree of a bypass valve depending on the temperatures of refrigerant that flows through heat transfer tubes. Regarding Embodiment 4, components that have the same configurations as those in any of Embodiments 1 to 3 will be denoted by the same reference signs, and their detailed descriptions will thus be omitted. In the following description, although Embodiment 4 is described based on the refrigeration cycle apparatus according to Embodiment 3, Embodiment 4 may be applied to the refrigeration cycle apparatus according to Embodiment 1 or 2.
A configuration of the refrigeration cycle apparatus according to Embodiment 4 will be described.
The first temperature sensor 31 is provided at the first heat transfer tube 21 which is the uppermost one of the plurality of heat transfer tubes 11 in the direction of gravity (opposite to the Z-axis arrow) indicated in
In the case where the temperature difference Td is greater than the threshold Tth, the valve control circuitry 43 adjusts the opening degree of at least one of the gas bypass valve 14 and the liquid bypass valve 15 such that the temperature difference Td is less than or equal to the threshold Tth. A specific example of a method of adjusting the opening degree of the bypass valve using the valve control circuitry 43 will be described.
In the case where a heat exchanger operates as an evaporator, when the flow rate of refrigerant that flows through a heat transfer tube is low, the temperature of the refrigerant rises. For example, in the case where the first heat exchanger 3 operates as an evaporator, when the flow rate of refrigerant that flows through the second heat transfer tube 22 is lower than that of refrigerant that flows through the first heat transfer tube 21, the detection value obtained by the second temperature sensor 32 is greater than that obtained by the first temperature sensor 31. When the temperature difference Td between the detection value obtained by the first temperature sensor 31 and the detection value by the second temperature sensor 32 exceeds the threshold Tth, the valve control circuitry 43 decreases the opening degree of the gas bypass valve 14. As a result, the amount of gas refrigerant that is blown out is reduced. Thus, the liquid refrigerant easily flows down toward the lower part of the first header 12, and the flow rate of refrigerant that flows in a region adjoining the second heat transfer tube 22 increases. The valve control circuitry 43 may increase the opening degree of the liquid bypass valve 15. In this case, the flow rate of the liquid refrigerant increases, a larger amount of liquid refrigerant flows toward the lower part of the first header 12 against the blowing of gas refrigerant, and the flow rate of refrigerant that flows in the region adjoining the second heat transfer tube 22 increases. Furthermore, the valve control circuitry 43 may decrease the opening degree of the gas bypass valve 14 and increase the opening degree of the liquid bypass valve 15. In either case, the flow rates of refrigerant that flows through the plurality of heat transfer tubes 11 are equalized.
In contrast, in the case where the heat exchanger operates as a condenser, when the flow rate of refrigerant that flows through a heat transfer tube is low, the temperature of the refrigerant lowers. For example, in the case where the first heat exchanger 3 operates as a condenser, when the flow rate of refrigerant that flows through the first heat transfer tube 21 is lower than that of refrigerant that flows through the second heat transfer tube 22, the detection value obtained by the first temperature sensor 31 is lower than that obtained by the second temperature sensor 32. When the temperature difference Td between the detection value obtained by the first temperature sensor 31 and the detection value by the second temperature sensor 32 exceeds the threshold Tth, the valve control circuitry 43 increases the opening degree of the gas bypass valve 14. As a result, the refrigerant that flows in the region adjoining the second heat transfer tube 22 more smoothly flows, and the flow rate of the refrigerant in the region adjoining the second heat transfer tube 22 can be increased as described regarding Embodiment 3. As a result, the flow rates of refrigerant that flows through the plurality of heat transfer tubes 11 are equalized.
It should be noted that the following description regarding Embodiment 4 is made with respect to the case where the first temperature sensor 31 is provided at the first heat transfer tube 21, and the second temperature sensor 32 is provided at the second heat transfer tube 22; however, it suffices that a temperature sensor is provided at one of the above heat transfer tubes. For example, in the case where it can be determined which of the plurality of heat transfer tubes 11 is a heat transfer tube through which the flow rate of the refrigerant is relatively low, it suffices that a temperature sensor is provided at the heat transfer tube through which the flow rate of refrigerant is low. In this case, the valve control circuitry 43 adjusts the opening degree of the gas bypass valve 14 or the liquid bypass valve 15 such that a detection value obtained by the temperature sensor falls within a predetermined range.
An example of a hardware configuration of the controller 40 as illustrated in
In the case where the functions are fulfilled by hardware, the processing circuit 80 corresponds to, for example, a single-component circuit, a composite circuit, a programmed processor, a parallel programmed processor, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or a combination of these circuits. The functions of the determination circuitry 42 and the valve control circuitry 43 may be fulfilled by respective processing circuits 80 or may be fulfilled by a single processing circuit 80.
An example of another hardware configuration of the controller 40 as illustrated in
In the case where the functions are fulfilled by software, the functions of the determination circuitry 42 and the valve control circuitry 43 are fulfilled by software, firmware, or a combination of software and firmware. The software and firmware are written as programs and are stored in the memory 82. The processor 81 fulfills the functions of each of the above circuits by reading out and executing an associated program stored in the memory 82.
As the memory 82, for example, a nonvolatile semiconductor memory is used. As the nonvolatile semiconductor memory, a read only memory (ROM), a flash memory, an erasable and programmable ROM (EPROM), and an electrically erasable and programmable ROM (EEPROM) can be used. Furthermore, a volatile semiconductor memory such as a random access memory (RAM) may also be used as the memory 82. Furthermore, a removable recording medium may also be used as the memory 82. In addition, as the memory 82, a removable recording medium such as a magnetic disk, a flexible disk, an optical disk, a compact disc (CDs), a MiniDisc (MD), or a digital versatile disc (DVD) may be used.
Next, the operation of the refrigeration cycle apparatus 1c according to Embodiment 4 will be described.
The determination circuitry 42 acquires detection values obtained by the first temperature sensor 31 and the second temperature sensor 32 (step S101). The determination circuitry 42 calculates a temperature difference Td between the detection value obtained by the first temperature sensor 31 and the detection value obtained by the second temperature sensor 32. The determination circuitry 42 determines whether the temperature difference Td is greater than the threshold Tth or not (step S102). When it is determined in step S102 that the temperature difference Td is less than or equal to the threshold Tth, the controller 40 ends the processing.
In contrast, when it is determined in step S102 that the temperature difference Td is greater than the threshold Tth, the determination circuitry 42 transmits information regarding the above result of the determination to the valve control circuitry 43. When the valve control circuitry 43 receives, from the determination circuitry 42, information that the temperature difference Td is greater than the threshold Tth, the valve control circuitry 43 adjusts the opening degree of the gas bypass valve 14 or the liquid bypass valve 15 such that the temperature difference Td is less than or equal to the threshold Tth (step S103).
It should be noted that in the case where the first temperature sensor 31 is provided at the first heat transfer tube 21, but the second temperature sensor 32 is not provided at the second heat transfer tube 22, the controller 40 operates as follows in the flowchart of
Furthermore, in the case where the first temperature sensor 31 is not provided at the first heat transfer tube 21, but the second temperature sensor 32 is provided at the second heat transfer tube 22, the controller 40 operates as follows in the flowchart of
Furthermore, in Embodiment 4, in the case where the expansion valve 5 is an electronic expansion valve, and the compressor 2 is an inverter compressor whose capacity can be changed, the controller 40 may control the opening degree of the expansion valve 5 and the operation frequency of the compressor 2.
The refrigeration cycle apparatus 1c according to Embodiment 4 includes the controller 40 and the temperature sensor provided at at least one of the first heat transfer tube 21 and the second heat transfer tube 22. The controller 40 adjusts the opening degree of the gas bypass valve 14 or the liquid bypass valve 15 such that a detection value obtained by the temperature sensor falls within the predetermined range.
According to Embodiment 4, since the opening degree of the gas bypass valve 14 or the liquid bypass valve 15 is adjusted such that the detection value obtained by the temperature sensor provided at the first heat transfer tube 21 or the second heat transfer tube 22 falls within the predetermined range, the refrigerant is more evenly distributed through the plurality of heat transfer tubes 11. Thus, the efficiency of the heat exchange at the first heat exchanger 3 is improved.
Furthermore, in Embodiment 4, the first temperature sensor 31 may be provided at the first heat transfer tube 21, and the second temperature sensor 32 may be provided at the second heat transfer tube 22. In this case, the controller 40 may adjust the opening degree of the gas bypass valve 14 or the liquid bypass valve 15 such that the temperature difference Td between a detection value obtained by the first temperature sensor 31 and a detection value obtained by the second temperature sensor 32 is less than or equal to the threshold Tth. The flow rates of refrigerant distributed to the plurality of heat transfer tubes 11 of the first heat exchanger 3 can be estimated with high accuracy, thereby further improving the efficiency of the heat exchange at the first heat exchanger 3.
1, 1a to 1c: refrigeration cycle apparatus, 2: compressor, 3: first heat exchanger, 4: gas-liquid separator, 5: expansion valve, 6: second heat exchanger, 7: gas bypass circuit, 8: liquid bypass circuit, 9: four-way valve, 10: refrigerant circuit, 11: heat transfer tube, 12: first header, 13: second header, 14: gas bypass valve, 15: liquid bypass valve, 16: refrigerant pipe, 17: heat transfer fin, 21: first heat transfer tube, 22: second heat transfer tube, 31: first temperature sensor, 32: second temperature sensor, 40: controller, 42: determination circuitry, 43: valve control circuitry, 51: inlet port, 52: outlet port, 53: diaphragm chamber, 53a: diaphragm, 54: spring, 55: pressure chamber, 56: orifice, 57: needle, 58: shaft, 61: first pressure equalizing tube, 62: second pressure equalizing tube, 80: processing circuit, 81: processor, 82: memory, 83: bus
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/028789 | 8/3/2021 | WO |