The present invention relates to a refrigeration cycle apparatus which performs a low-outdoor-temperature cooling operation.
A cooling operation by a refrigeration cycle apparatus may be continued for a certain period regardless of an outdoor air temperature. In an example of a server room where a server computer is operating substantially throughout a year, if increase in temperature in the server room due to heat generation from the server computer is left unaddressed, processing capability of the server computer may be lowered and the server computer may fail and be shut down. In order to prevent such a situation, a cooling operation by a refrigeration cycle apparatus is normally performed throughout a year in the server room.
In a cooling operation performed when an outdoor air temperature is lower than a reference temperature (for example, 7° C.) (a low-outdoor-temperature cooling operation), an indoor temperature is normally higher than an outdoor temperature. Therefore, liquid refrigerant can evaporate in an evaporator in a room by making use of a difference between an indoor temperature and an outdoor temperature. In such a case, as in an air-conditioner disclosed in Japanese Patent Laying-Open No. 2000-193327 (PTL 1), a refrigeration cycle (a liquid pump cycle) with the use of a pump (a liquid pump) which compresses liquid refrigerant from an outdoor condenser and outputs the liquid refrigerant to an indoor evaporator may be performed instead of a refrigeration cycle by a compressor (a vapor compression cycle). The liquid pump cycle can achieve more suppressed power consumption than the vapor compression cycle.
PTL 1: Japanese Patent Laying-Open No. 2000-193327
An amount of liquid refrigerant necessary in a liquid pump cycle is greater than an amount of liquid refrigerant necessary in a vapor compression cycle by an amount of compression of liquid refrigerant by the liquid pump. When an amount of liquid refrigerant is insufficient, refrigerant suctioned by the liquid pump becomes wet vapor in a gas-liquid two-phase state and cavitation is highly likely occur in the liquid pump.
Cavitation is a phenomenon of generation of gas refrigerant in refrigerant. When cavitation occurs in the liquid pump, the liquid pump may fail and it may be difficult to continue a low-outdoor-temperature cooling operation.
The present invention was made to solve the problem as described above and an object thereof is to improve stability of a low-outdoor-temperature cooling operation.
A refrigeration cycle apparatus according to the present invention performs cooling by circulation of refrigerant. The refrigeration cycle apparatus includes an evaporator, a condenser, a pump, a compressor, and a control device. The evaporator is arranged in a first space. The condenser is arranged in a second space. The pump is configured to compress the refrigerant from the condenser and output the refrigerant to the evaporator. The compressor is configured to compress the refrigerant from the evaporator and output the refrigerant to the condenser. The control device is configured to control the pump and the compressor to cool the first space. The control device is configured to turn on the pump after turn-on of the compressor while a temperature of the first space is higher than a temperature of the second space.
In a refrigeration cycle apparatus according to the present invention, while a temperature of a first space is higher than a temperature of a second space, a pump which performs a liquid pump cycle is turned on after turn-on of a compressor. As a vapor compression cycle is performed by the compressor before turn-on of the pump, a rate of generation of liquid refrigerant in a condenser increases and an amount of liquid refrigerant from the condenser increases. Consequently, occurrence of cavitation in the pump is suppressed and stability in a low-outdoor-temperature cooling operation can be improved.
An embodiment of the present invention will be described in detail below with reference to the drawings. The same or corresponding elements in the drawings have the same reference characters allotted and description thereof will not be repeated in principle.
Indoor unit 10 includes a compressor 1, an evaporator 3, an indoor fan 5, and a bypass flow path 11. Outdoor unit 20 includes a condenser 2, an outdoor fan 4, a liquid pump 6, a control device 30, and a temperature sensor 40. Control device 30 may be included in indoor unit 10 or may be included in neither of indoor unit 10 and outdoor unit 20.
Liquid pump 6 compresses liquid refrigerant (liquid refrigerant) from condenser 2 and outputs the refrigerant to evaporator 3. Control device 30 controls a drive frequency of liquid pump 6 and controls an amount of refrigerant discharged per unit time.
Evaporator 3 evaporates liquid refrigerant from liquid pump 6. In evaporator 3, liquid refrigerant evaporates by removing heat (heat of vaporization) from indoor air and becomes gaseous refrigerant (gas refrigerant), and gas refrigerant flows out of evaporator 3.
Compressor 1 compresses gas refrigerant from evaporator 3 and outputs the refrigerant to condenser 2. Control device 30 controls a drive frequency of compressor 1 and controls an amount of refrigerant discharged per unit time.
Bypass flow path 11 connects a flow path between evaporator 3 and compressor 1 and a flow path between compressor 1 and condenser 2 to each other. Bypass flow path 11 is connected in parallel to compressor 1 between evaporator 3 and condenser 2. Bypass flow path 11 includes a check valve 7. Check valve 7 allows refrigerant to pass when a pressure of refrigerant in the flow path between evaporator 3 and compressor 1 is higher than a pressure of refrigerant in the flow path between compressor 1 and condenser 2.
Outdoor fan 4 sends air to condenser 2 for promoting heat exchange between refrigerant and air in condenser 2. Control device 30 controls a rotation speed of outdoor fan 4 and controls an amount of air sent per unit time.
Indoor fan 5 sends air to evaporator 3 for promoting heat exchange between refrigerant and air in evaporator 3. Control device 30 controls a rotation speed of indoor fan 5 and controls an amount of air sent per unit time.
Temperature sensor 40 measures a temperature of refrigerant between condenser 2 and liquid pump 6. Temperature sensor 40 is implemented, for example, by a thermistor.
Control device 30 controls compressor 1, liquid pump 6, outdoor fan 4, and indoor fan 5. Control device 30 calculates a degree of supercooling of refrigerant from condenser 2 upon receiving a signal from temperature sensor 40.
When an amount of liquid refrigerant necessary in a liquid pump cycle is insufficient, refrigerant suctioned by liquid pump 6 becomes wet vapor in a gas-liquid two-phase state and cavitation is highly likely to occur in liquid pump 6. When cavitation occurs in liquid pump 6, liquid pump 6 may fail and it may be difficult to continue a low-outdoor-temperature cooling operation.
In the first embodiment, a vapor compression cycle is performed by compressor 1 for a certain period of time and thereafter liquid pump 6 is turned on. As compressor 1 performs the vapor compression cycle before turn-on of liquid pump 6, a rate of generation of liquid refrigerant is increased and an amount of liquid refrigerant from condenser 2 is increased. Consequently, occurrence of cavitation in liquid pump 6 is suppressed and stability of a low-outdoor-temperature cooling operation can be improved.
A cycle C11 in which circulation in the order of a point R11 to a point R14 is performed represents circulation of refrigerant during period S1 in
A process of change in state from point R11 to a point R12 represents a process of compression of refrigerant by compressor 1. A pressure and enthalpy of refrigerant in a state at point R12 are higher than a pressure and enthalpy of refrigerant in a state at point R11 owing to compression by compressor 1.
A process of change in state from point R12 to a point R13 represents a process of condensation of refrigerant by condenser 2. A difference in temperature between refrigerant in a state at an intersection R15 between a process of condensation and saturated liquid line LC and refrigerant in a state at end point R13 of the process of condensation expresses a degree of supercooling SC of refrigerant at point R13.
Degree of supercooling SC is represented as a value of by how many degrees refrigerant has further lowered since liquefaction of refrigerant. Refrigerant in a state at point R13 is suctioned by liquid pump 6 when the liquid pump is turned on.
A process of change in state from point R13 to point R14 represents a process for refrigerant to pass from condenser 2 through liquid pump 6 which remains off and reach evaporator 3. Since pressure loss occurs during passage of refrigerant through a pipe and liquid pump 6 which remains off, a pressure lowers in the process from point R13 to point R14. A process of change in state from point R14 to point R11 represents a process of evaporation of refrigerant by evaporator 3.
Through the vapor compression cycle by compressor 1 during period S1, a rate of generation of liquid refrigerant in condenser 2 increases, an amount of gas refrigerant in condenser 2 decreases, and an amount of liquid refrigerant increases.
Consequently, a quantity of heat absorbed from liquid refrigerant to outdoor air increases and degree of supercooling SC of refrigerant which flows out of condenser 2 increases. As degree of supercooling SC of refrigerant suctioned by liquid pump 6 is higher, a state of refrigerant is more distant from a region in a gas-liquid two-phase state and hence cavitation is less likely in liquid pump 6. In the first embodiment, when degree of supercooling SC of refrigerant in the state at point R13 is higher than a reference value, liquid pump 6 is turned on based on the determination that refrigerant suctioned by liquid pump 6 is no longer in the gas-liquid two-phase state and refrigerant has sufficiently been liquefied. The reference value can be calculated as appropriate through experiments with actual machines or simulation.
A process of change in state from point R22 to a point R23 represents a process of evaporation of refrigerant by evaporator 3. A process of change in state from point R23 to point R24 represents a process of compression of refrigerant by compressor 1.
A process of change in state from point R24 to point R21 represents a process of condensation of refrigerant by condenser 2.
When a frequency of liquid pump 6 is abruptly increased, an amount of refrigerant suctioned by liquid pump 6 abruptly increases. Therefore, the amount of refrigerant suctioned by liquid pump 6 may become greater than an amount of liquid refrigerant generated in condenser 2. In that case, cavitation is more likely to occur in liquid pump 6. Then, control device 30 gradually increases an amount of refrigerant suctioned by liquid pump 6 by increasing over time a frequency of liquid pump 6.
When a frequency of compressor 1 is abruptly lowered, an amount of liquid refrigerant generated in condenser 2 abruptly decreases. Therefore, an amount of liquid refrigerant generated in condenser 2 may become smaller than an amount of refrigerant suctioned by liquid pump 6. In that case as well, cavitation is more likely to occur in liquid pump 6. Then, control device 30 gradually decreases an amount of liquid refrigerant generated in condenser 2 by lowering over time a frequency of compressor 1.
During period S2, a pressure of refrigerant in a state at end point R22 of the process of compression by liquid pump 6 (a starting point of the process of evaporation) and a pressure at end point R23 of the process of evaporation increase over time.
A process of change in state from point R33 to point R34 represents a process for refrigerant to pass from evaporator 3 through check valve 7 and reach condenser 2. During period S3, compressor 1 is off and hence a pressure of refrigerant in the flow path between evaporator 3 and compressor 1 is higher than a pressure of refrigerant in the flow path between compressor 1 and condenser 2. Most of refrigerant enters bypass flow path 11 low in pressure resistance, passes through check valve 7, and bypasses compressor 1. Most of refrigerant passes through bypass flow path 11 while the compressor is off so that refrigerant can be prevented from staying in compressor 1 which remains off. In a process of change in state from point R33 to point R34, a pressure of refrigerant in a state at point R34 is lower than a pressure of refrigerant in a state at point R33 due to pressure loss caused during passage of refrigerant through a pipe and the check valve. A process of change in state from point R34 to point R31 represents a process of condensation of refrigerant by condenser 2.
A condition for turn-on of liquid pump 6 in the first embodiment is that degree of supercooling SC exceeds a reference value. A condition for turn-on of liquid pump 6 may be any condition so long as it can be determined that refrigerant suctioned by liquid pump 6 is no longer in the gas-liquid two-phase state and refrigerant has sufficiently been liquefied, and for example, it may be a condition that an operation by compressor 1 continues for a reference period of time.
In the first embodiment, bypass flow path 11 includes a check valve. Bypass flow path 11 does not necessarily have to include a check valve, and it may be configured in any manner so long as refrigerant is allowed to pass when a pressure of refrigerant in the flow path between evaporator 3 and compressor 1 is higher than a pressure of refrigerant in the flow path between compressor 1 and condenser 2. For example, it may be configured such that bypass flow path 11 includes an on-off valve and control device 30 controls the on-off valve to open when a pressure of refrigerant in the flow path between evaporator 3 and compressor 1 is higher than a pressure of refrigerant in the flow path between compressor 1 and condenser 2.
In the refrigeration cycle apparatus according to the first embodiment, the liquid pump which performs the liquid pump cycle is turned on after turn-on of the compressor. As the compressor performs the vapor compression cycle before turn-on of the liquid pump, a rate of generation of liquid refrigerant in the condenser increases and an amount of liquid refrigerant from the condenser increases. Consequently, occurrence of cavitation in the liquid pump is suppressed and stability of a low-outdoor-temperature cooling operation can be improved.
According to the first embodiment, since refrigerant bypasses the compressor by passing through the bypass flow path while the compressor remains off, refrigerant can be prevented from staying in the compressor which remains off.
According to the first embodiment, when a degree of supercooling of refrigerant suctioned by the liquid pump is higher than a reference value, the control device turns on the liquid pump so that occurrence of cavitation in the liquid pump can further be suppressed.
According to the first embodiment, the control device increases over time an amount of refrigerant discharged per unit time by the liquid pump after turn-on of the liquid pump and decreases over time an amount of refrigerant discharged per unit time by the compressor after turn-on of the liquid pump, so that occurrence of cavitation in the liquid pump can further be suppressed.
According to the first embodiment, the indoor fan promotes heat exchange in the evaporator and the outdoor fan promotes heat exchange in the condenser.
Therefore, a rate of generation of liquid refrigerant in the condenser in the vapor compression cycle is increased. Consequently, start of the liquid pump cycle can be earlier.
An example in which refrigerant from the liquid pump flows into the evaporator through a pressure regulation valve will be described in a second embodiment. The second embodiment is different from the first embodiment in that the pressure regulation valve is connected between the liquid pump and the evaporator. Since the second embodiment is otherwise similar, description will not be repeated.
A degree of opening of expansion valve 8 may be adjusted, for example, such that a degree of superheating of refrigerant suctioned into compressor 1, a degree of superheating of refrigerant discharged from compressor 1, or a temperature of refrigerant discharged from compressor 1 attains to a reference value. A degree of opening of expansion valve 8 may be adjusted such that a difference in pressure between refrigerant discharged by liquid pump 6 and suctioned refrigerant attains to a reference value. A degree of opening of expansion valve 8 may be adjusted such that a degree of supercooling of refrigerant which flows out of condenser 2 attains to a reference value.
Cycle C21 shown in
Liquid pump 6 is turned on when degree of supercooling SC of refrigerant in a state at point R213 is higher than a reference value also in the second embodiment.
During period S22, control device 32 increases over time a frequency of liquid pump 6 and increases an amount of refrigerant suctioned by liquid pump 6 with increase in liquid refrigerant in condenser 2. A pressure of refrigerant in a state at end point R222 of the process of compression by liquid pump 6 (a starting point of the process of decompression) increases over time. In the second embodiment, control device 32 increases over time a degree of opening of expansion valve 8 to lower a decompression function of expansion valve 8. A pressure of refrigerant in a state at end point R223 of the process of decompression (a starting point of the process of evaporation) and a pressure of refrigerant in a state at end point R224 of the process of evaporation both increase.
A process of change in state from point R233 to a point R234 represents a process of evaporation of refrigerant by evaporator 3. A process of change in state from point R234 to point R235 represents a process for refrigerant from evaporator 3 to pass through check valve 7 and reach condenser 2. A process of change in state from point R235 to point R231 represents a process of condensation of refrigerant by condenser 2.
According to the refrigeration cycle apparatus according to the second embodiment above, an effect the same as in the first embodiment can be obtained. Furthermore, in the second embodiment, refrigerant from the condenser flows into the evaporator as being decompressed in the vapor compression cycle (see
An example in which refrigerant from the compressor or the check valve flows into the condenser through a pressure regulation valve will be described in a third embodiment. The third embodiment is different from the first embodiment in that a pressure regulation valve is connected between the compressor and the condenser. Since the third embodiment is otherwise similar, description will not be repeated.
A degree of opening of expansion valve 9 may be adjusted, for example, such that a degree of superheating of refrigerant suctioned into compressor 1, a degree of superheating of refrigerant discharged from compressor 1, or a temperature of refrigerant discharged from compressor 1 attains to a reference value. A degree of opening of expansion valve 9 may be adjusted such that a difference in pressure between refrigerant discharged by liquid pump 6 and suctioned refrigerant attains to a reference value. A degree of opening of expansion valve 9 may be adjusted such that a degree of supercooling of refrigerant which flows out of condenser 2 attains to a reference value.
Liquid pump 6 is turned on when degree of supercooling SC of refrigerant in a state at point R314 is higher than a reference value also in the third embodiment.
The refrigeration cycle apparatus according to the third embodiment above can achieve an effect the same as in the first embodiment. Furthermore, in the third embodiment, in transition from a state that the vapor compression cycle and the liquid pump cycle are simultaneously performed (see
In the refrigeration cycle apparatus according to the third embodiment, refrigerant from the compressor or the check valve flows into the condenser as being decompressed by the pressure regulation valve. Therefore, a pressure in the process of condensation (a pressure of refrigerant suctioned by the liquid pump) is lower than in the first and second embodiments. Consequently, load imposed on the liquid pump by receiving a pressure of refrigerant can be lessened.
Combination of embodiments disclosed herein as appropriate is also intended unless combination is inconsistent. It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims rather than the description above and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
1 compressor; 2 condenser; 3 evaporator; 4 outdoor fan; 5 indoor fan; 6 liquid pump; 7 check valve; 8, 9 expansion valve; 10, 12 indoor unit; 11 bypass flow path; 20, 23 outdoor unit; 30, 32, 33, 33A control device; 40 temperature sensor; 100, 200, 300, 300A refrigeration cycle apparatus
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/087366 | 12/15/2016 | WO | 00 |