The present disclosure relates to a refrigeration cycle apparatus.
Japanese Patent Laying-Open No. 2009-222348 (PTL 1) discloses a refrigeration apparatus that can reduce the possibility that liquid compression may occur in a compressor. The refrigeration apparatus includes an internal heat exchanger as a mechanism for heating refrigerant fed from an evaporator to the compressor.
Within a compressor of a refrigeration cycle apparatus, there is a refrigerating machine oil in order to secure the lubricating property of the compressor. When the operation of the compressor is started, gas refrigerant is outputted from the compressor to a refrigerant circuit. With the flow of this gas refrigerant, a mixed liquid of liquid refrigerant and the refrigerating machine oil is taken out to the refrigerant circuit.
Japanese Patent Laying-Open No. 2009-222348 described above describes that an accumulator may be provided in a refrigerant circuit in order to prevent the refrigerant to be suctioned into the compressor from becoming wet, and reduce the possibility that liquid compression may occur in the compressor, in the refrigeration apparatus.
However, when an accumulator is provided, liquid compression is suppressed, but oil return property from the accumulator is deteriorated, and the reliability of the compressor is reduced. Further, since surplus refrigerant stays in the accumulator, the degree of suction dryness of the compressor is decreased, and the performance of the compressor is deteriorated.
An object of the present disclosure is to provide a refrigeration cycle apparatus that can avoid liquid compression using an accumulator and eliminate a shortage of a refrigerating machine oil in a compressor.
The present disclosure relates to a refrigeration cycle apparatus. The refrigeration cycle apparatus includes: a refrigerant circuit including a compressor, a first heat exchanger, a first decompressing apparatus, a second heat exchanger, and an accumulator; and a heating unit. In the refrigerant circuit, refrigerant circulates in order of the compressor, the first heat exchanger, the first decompressing apparatus, the second heat exchanger, and the accumulator. The heating unit is configured to heat the refrigerant that returns from the accumulator to the compressor, using the refrigerant that has passed through the first heat exchanger.
According to the refrigeration cycle apparatus in the present disclosure, it is possible to avoid liquid compression in the compressor and eliminate a shortage of a refrigerating machine oil in the compressor.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. In the following, a plurality of embodiments will be described, and it is originally intended from the time of filing the present application to combine configurations described in the embodiments as appropriate. It should be noted that identical or corresponding parts in the drawings will be designated by the same reference characters, and the description thereof will not be repeated.
First heat exchanger 2 is configured to perform heat exchange between high-pressure refrigerant after having been compressed by compressor 1 and a heat medium such as the air. Second heat exchanger 4 is configured to perform heat exchange between low-pressure refrigerant decompressed by the first decompressing apparatus and the heat medium such as the air. Third heat exchanger 6 has a first flow path 6a and a second flow path 6b, and is configured to perform heat exchange between the refrigerant passing through first flow path 6a and the refrigerant passing through second flow path 6b.
Compressor 1 is configured to change its operating frequency, in accordance with a control signal received from a controller not shown. Specifically, compressor 1 includes therein a drive motor variable in rotational speed under inverter control and, when the operating frequency is changed, the rotational speed of the drive motor is changed. By changing the operating frequency of compressor 1, an output of compressor 1 is adjusted. Compressor 1 of any of various types such as rotary type, reciprocating type, scroll type, and screw type, for example, may be employed.
Accumulator 5 is connected between compressor 1 and second heat exchanger 4 by pipes. First flow path 6a, which is a low-pressure side flow path of third heat exchanger 6, is connected between compressor 1 and accumulator 5 by pipes. Second flow path 6b, which is a high-pressure side flow path of third heat exchanger 6, is connected between first heat exchanger 2 and first decompressing apparatus 3 by pipes.
The refrigeration cycle apparatus in the first embodiment is characterized in that heat is exchanged between the refrigerant passing through low-pressure side first flow path 6a and the refrigerant passing through high-pressure side second flow path 6b. In refrigerant circuit C1, the refrigerant circulates in order of compressor 1, first heat exchanger 2, first decompressing apparatus 3, second heat exchanger 4, and accumulator 5. Heating unit H1 is configured to heat the refrigerant that returns from accumulator 5 to compressor 1, using the refrigerant that has passed through first heat exchanger 2. Heating unit H1 includes third heat exchanger 6 configured to perform heat exchange between the refrigerant running toward first decompressing apparatus 3 after having passed through first heat exchanger 2 and the refrigerant running toward compressor 1 after having passed through accumulator 5.
Here, before describing operation of refrigeration cycle apparatus 100 in the first embodiment, definitions of several terms will be provided.
An “oil return ratio” refers to a ratio of the flow rate of an oil flowing from accumulator 5 to compressor 1, to the flow rate of the entire refrigerant. The lower the pressure loss in an oil return path due to an oil return hole in accumulator 5 or the like is, the higher the oil return ratio is, and reliability can be improved.
The “degree of dryness” refers to a ratio of the flow rate of gas refrigerant flowing from the accumulator to the compressor, to the flow rate of the entire refrigerant flowing from the accumulator to the compressor (gas/(gas+liquid)). The lower the pressure loss in the oil return path due to the oil return hole or the like is, the lower the degree of dryness is, and liquid compression in compressor 1 can be suppressed and reliability can be improved.
Then, the refrigerant thereafter passes through second heat exchanger 4 (point e), passes through accumulator 5 (point f), and then passes through low-pressure side first flow path 6a of third heat exchanger 6 (point g), and returns to compressor 1. Heat exchange is performed in low-pressure side first flow path 6a (points b to c) and high-pressure side second flow path 6b (points f to g) of third heat exchanger 6.
As described above, in the refrigeration cycle apparatus in the first embodiment, third heat exchanger 6 is installed, which is configured to perform heat exchange between the high-temperature, high-pressure refrigerant and the low-temperature, low-pressure refrigerant between accumulator 5 and compressor 1.
Thereby, the following effects are obtained. That is, even when the pressure loss in the oil return path due to the oil return hole in accumulator 5 or the like is reduced to increase the oil return ratio and decrease the degree of dryness, only liquid compression can be suppressed by third heat exchanger 6, and thus the reliability of compressor 1 can be improved while maintaining the performance of the refrigeration cycle apparatus. Further, heat transfer performance can be improved by decreasing the degree of dryness at an inlet and an outlet of second heat exchanger 4.
In a second embodiment, a branch flow path F1 configured to branch a part of the refrigerant having flowed out of high-pressure side first heat exchanger 2 and cause it to bypass first decompressing apparatus 3 is provided, and the third heat exchanger is arranged in branch flow path F1.
Refrigeration cycle apparatus 200 further includes branch flow path F1 configured to branch from a branch portion 7 in a flow path running toward first decompressing apparatus 3 after having passed through first heat exchanger 2, and merge into refrigerant circuit C1 at a merge portion 8 downstream of branch portion 7 of refrigerant circuit C1, in refrigerant circuit C1. Heating unit H2 includes a second decompressing apparatus 9 configured to decompress the refrigerant flowing through branch flow path F1, and third heat exchanger 6 configured to perform heat exchange between the refrigerant flowing through branch flow path F1 and running from branch portion 7 toward second decompressing apparatus 9 and the refrigerant running toward compressor 1 after having passed through accumulator 5 in refrigerant circuit C1.
Since first heat exchanger 2, second heat exchanger 4, first decompressing apparatus 3, and accumulator 5 are the same as those in the first embodiment, the description will not be repeated herein.
Branch portion 7 is installed between first heat exchanger 2 and first decompressing apparatus 3 in refrigerant circuit C1. Merge portion 8 is arranged in a flow path running from second heat exchanger 4 toward accumulator 5 in refrigerant circuit C1. Second decompressing apparatus 9 is connected between branch portion 7 and merge portion 8 in branch flow path F1 by pipes.
Low-pressure side first flow path 6a of third heat exchanger 6 is connected between accumulator 5 and compressor 1 in refrigerant circuit C1 by pipes. High-pressure side second flow path 6b of third heat exchanger 6 is connected between branch portion 7 and second decompressing apparatus 9 in branch flow path F1 by pipes.
In the second embodiment, the refrigeration cycle apparatus is characterized in that heat is exchanged between the refrigerants in low-pressure side first flow path 6a and high-pressure side second flow path 6b.
The refrigerant discharged from compressor 1 (point a) flows in order of first heat exchanger 2 (point b) and branch portion 7. Of the refrigerant having flowed out of branch portion 7, one branched part passes through first decompressing apparatus 3 (point d), and the other branched part flows into high-pressure side second flow path 6b of third heat exchanger 6 and is subjected to heat exchange (points i to j). The refrigerant having flowed out of first decompressing apparatus 3 (point d) flows in order of second heat exchanger 4 (point e) and merge portion 8, and the refrigerant having flowed out of high-pressure side second flow path 6b of third heat exchanger 6 (point j) passes through second decompressing apparatus 9 (point k). These refrigerants are merged at merge portion 8 (point f). Thereafter, the merged refrigerant passes through accumulator 5 (point g), and further passes through low-pressure side first flow path 6a of third heat exchanger 6 (point h).
On this occasion, heat is exchanged between the refrigerant passing through low-pressure side first flow path 6a (points g to h) and the refrigerant passing through high-pressure side second flow path 6b (points i to j) of third heat exchanger 6.
As described above, in the second embodiment, third heat exchanger 6 and second decompressing apparatus 9 are provided, third heat exchanger 6 being configured to perform heat exchange between the refrigerant flowing between accumulator 5 and compressor 1, and the refrigerant that is partially branched from the refrigerant having flowed out of high-pressure side first heat exchanger 2 and flows into branch flow path F1. The refrigerant in second flow path 6b subjected to heat exchange in third heat exchanger 6 is merged at merge portion 8 at an inlet of accumulator 5.
With such a configuration, the following effects are obtained. First, under a condition where the temperature of the refrigerant discharged from compressor 1 increases, the temperature of the discharged refrigerant can be suppressed. Next, by reducing the flow rate of the refrigerant in low-pressure side second heat exchanger 4, the pressure loss in refrigerant circuit C1 can be reduced, and the performance of the refrigeration cycle apparatus can be improved.
Although a branch flow path is also provided in a third embodiment, the position of merge portion 8 at which the refrigerant is merged is changed. In the third embodiment, the refrigerant having passed through the branch flow path is merged at an inlet part of low-pressure side second heat exchanger 4.
Refrigeration cycle apparatus 300 further includes a branch flow path F2 configured to branch from branch portion 7 in the flow path running toward first decompressing apparatus 3 after having passed through first heat exchanger 2, and merge into refrigerant circuit C1 at a merge portion 82 downstream of branch portion 7 of refrigerant circuit C1, in refrigerant circuit C1. Merge portion 82 is arranged in a flow path running from first decompressing apparatus 3 toward second heat exchanger 4 in refrigerant circuit C1. Heating unit H3 includes second decompressing apparatus 9 configured to decompress the refrigerant flowing through branch flow path F2, and third heat exchanger 6. Third heat exchanger 6 is configured to perform heat exchange between the refrigerant flowing through branch flow path F2 and running from branch portion 7 toward second decompressing apparatus 9 and the refrigerant running toward compressor 1 after having passed through accumulator 5 in refrigerant circuit C1.
Since first heat exchanger 2, second heat exchanger 4, first decompressing apparatus 3, and accumulator 5 are the same as those in the first embodiment, the description will not be repeated herein.
Branch portion 7 is installed between first heat exchanger 2 and first decompressing apparatus 3 in refrigerant circuit C1. Merge portion 82 is installed between first decompressing apparatus 3 and second heat exchanger 4 in refrigerant circuit C1. Second decompressing apparatus 9 is connected between branch portion 7 and merge portion 82 in branch flow path F2 by pipes.
Low-pressure side first flow path 6a of third heat exchanger 6 is connected between accumulator 5 and compressor 1 in refrigerant circuit C1 by pipes. High-pressure side second flow path 6b of third heat exchanger 6 is connected between branch portion 7 and second decompressing apparatus 9 in branch flow path F2 by pipes.
In the third embodiment, the refrigeration cycle apparatus is characterized in that heat is exchanged between the refrigerants in low-pressure side first flow path 6a and high-pressure side second flow path 6b, as in the second embodiment.
The refrigerant discharged from compressor 1 (point a) flows in order of first heat exchanger 2 (point b) and branch portion 7. Of the refrigerant having flowed out of branch portion 7, one branched part passes through first decompressing apparatus 3 (point d), and the other branched part flows into high-pressure side second flow path 6b of third heat exchanger 6 and is subjected to heat exchange (points i to j). The refrigerant having flowed out of first decompressing apparatus 3 (point d) reaches merge portion 82. Further, the refrigerant having flowed out of high-pressure side second flow path 6b of third heat exchanger 6 passes through second decompressing apparatus 9 (point k) and reaches merge portion 82. The refrigerant merged at merge portion 82 (point e) passes through second heat exchanger 4 and accumulator 5 (points f, g), is subjected to heat exchange in low-pressure side first flow path 6a of third heat exchanger 6 (points g to h), and returns to compressor 1.
On this occasion, heat is exchanged between the refrigerant passing through low-pressure side first flow path 6a (points g to h) and the refrigerant passing through high-pressure side second flow path 6b (points i to j) of third heat exchanger 6.
As described above, also in the third embodiment, third heat exchanger 6 is provided as in the second embodiment. However, in the third embodiment, the refrigerant having passed through the branch flow path subjected to heat exchange is merged at the inlet of second heat exchanger 4.
With such a configuration, the following effects are obtained in addition to the effects in the second embodiment. That is, by decreasing the degree of dryness at the inlet of low-pressure side second heat exchanger 4, distribution performance can be improved, and the heat transfer performance of the refrigerant passing through second heat exchanger 4 can be improved.
In a fourth embodiment, a controller configured to control second decompressing apparatus 9 to have an appropriate opening degree is provided.
Sensor 50 is a temperature sensor configured to sense the temperature of the refrigerant discharged from compressor 1, for example. It should be noted that sensor 50 may be any other sensor that can predict a suction state of compressor 1. Sensor 50 may be arranged on a suction side of compressor 1.
Controller 60 has a configuration including a CPU (Central Processing Unit) 61, a memory 62 (a ROM (Read Only Memory) and a RAM (Random Access Memory)), input/output buffers (not shown), and the like. CPU 61 expands programs stored in the ROM onto the RAM or the like and executes the programs. The programs stored in the ROM are programs describing processing procedures of controller 60. In accordance with these programs, controller 60 performs control of devices in refrigeration cycle apparatus 400. This control can be processed not only by software but also by dedicated hardware (electronic circuitry). In particular, controller 60 is configured to control second decompressing apparatus 9 in accordance with a value sensed by sensor 50.
On the other hand, when the refrigeration cycle apparatus is operating (YES in S1), in step S2, controller 60 obtains a sensed value from sensor 50. The sensed value is the temperature of the refrigerant discharged from compressor 1, for example. Then, in step S3, controller 60 compares the sensed value obtained from sensor 50 with a reference value.
In the case of the reference value <the sensed value (YES in S3), controller 60 decreases the opening degree of second decompressing apparatus 9 in step S4. On the other hand, in the case of the reference value ≥the sensed value (NO in S3), controller 60 increases the opening degree of second decompressing apparatus 9 in step S5.
After the processing in step S4 or step S5, the processing from step S1 is performed again.
As described above, in the fourth embodiment, second decompressing apparatus 9 is controlled to have an appropriate opening degree. Since the amount of heat exchange of third heat exchanger 6 is thereby controlled to an appropriate amount of heat exchange, the refrigeration cycle apparatus can be operated at a point excellent in performance, while suppressing an increase in the temperature of the refrigerant discharged from compressor 1.
In a fifth embodiment, the refrigerant decompressed in a branch flow path is caused to exchange heat with the refrigerant running from an outlet of first heat exchanger 2 toward first decompressing apparatus 3, and merge into the refrigerant flowing through the refrigerant circuit at a merge point between compressor 1 and accumulator 5.
Since first heat exchanger 2, second heat exchanger 4, first decompressing apparatus 3, and accumulator 5 are the same as those in the first to fourth embodiments, the description will not be repeated herein.
Refrigeration cycle apparatus 500 further includes a branch flow path F3 configured to branch from branch portion 7 on the flow path running toward first decompressing apparatus 3 after having passed through first heat exchanger 2, and merge into refrigerant circuit C1 at a merge portion 83 on a flow path running toward compressor 1 after having passed through accumulator 5, in refrigerant circuit C1. Branch portion 7 is installed between first heat exchanger 2 and first decompressing apparatus 3 in refrigerant circuit C1. Merge portion 83 is installed between accumulator 5 and compressor 1 in refrigerant circuit C1.
Heating unit H4 includes second decompressing apparatus 9 configured to decompress the refrigerant flowing through branch flow path F3, and third heat exchanger 6 configured to perform heat exchange between the refrigerant flowing through branch flow path F3 and running from second decompressing apparatus 9 toward merge portion 83 and the refrigerant running from branch portion 7 toward first decompressing apparatus 3 in refrigerant circuit C1. Second decompressing apparatus 9 is connected between branch portion 7 and merge portion 83 in branch flow path F3 by pipes. In this case, heating unit H4 heats the refrigerant to be suctioned by compressor 1, by causing the heated refrigerant to merge at the merge portion.
Low-pressure side first flow path 6a of third heat exchanger 6 is connected between second decompressing apparatus 9 and merge portion 83 in branch flow path F3 by pipes. High-pressure side second flow path 6b of third heat exchanger 6 is connected between branch portion 7 and first decompressing apparatus 3 in refrigerant circuit C1 by pipes.
In the fifth embodiment, the refrigeration cycle apparatus is characterized in that heat is exchanged between the refrigerants in low-pressure side first flow path 6a and high-pressure side second flow path 6b.
In
The refrigerant flows as described above, and heat exchange is performed between the refrigerant flowing through low-pressure side first flow path 6a and the refrigerant flowing through high-pressure side second flow path 6b of third heat exchanger 6.
Thus, in the fifth embodiment, the refrigerant decompressed after having been branched into branch flow path F3 is caused to exchange heat with the refrigerant running from an outlet part of first heat exchanger 2 toward first decompressing apparatus 3, and then merge between compressor 1 and accumulator 5. Thereby, the following effects are obtained.
Finally, the present embodiment will be summarized with reference to the drawings again.
As shown in
Preferably, heating unit H1 includes third heat exchanger 6 configured to perform heat exchange between the refrigerant running toward first decompressing apparatus 3 after having passed through first heat exchanger 2 and the refrigerant running toward compressor 1 after having passed through accumulator 5.
Preferably, as shown in
More preferably, as shown in
More preferably, as shown in
More preferably, as shown in
Preferably, as shown in
It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present disclosure is defined by the scope of the claims, rather than the description of the embodiments described above, and is intended to include any modifications within the scope and meaning equivalent to the scope of the claims.
This application is a U.S. National Stage Application of International Application No. PCT/JP2021/047569 filed Dec. 22, 2021, the contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/047569 | 12/22/2021 | WO |