The present invention relates to a refrigeration cycle apparatus including a heat exchanger.
PTL 1 (Japanese Unexamined Patent Application Publication No. 2002-89980) discloses a refrigeration cycle apparatus that adjusts the opening degree of a valve disposed in each of a plurality of refrigerant flow paths passing through a heat exchanger in accordance with measurement results of the temperature near the outlets of the refrigerant flow paths.
A refrigeration cycle apparatus according to a first aspect includes a refrigerant circuit in which a compressor, a heat-source-side heat exchanger, an expansion mechanism, and a use-side heat exchanger are connected in sequence. The refrigeration cycle apparatus includes a temperature detection unit that detects temperatures at a plurality of points in a contactless manner, and a control unit. At least one of the heat-source-side heat exchanger and the use-side heat exchanger includes a plurality of refrigerant pipes through which refrigerant to be heat-exchanged flows, and a flow rate adjustment unit. The flow rate adjustment unit adjusts a flow rate of the refrigerant flowing through each of the plurality of refrigerant pipes. The temperature detection unit detects respective temperatures of the plurality of refrigerant pipes. The control unit controls the flow rate adjustment unit on the basis of the temperatures detected by the temperature detection unit.
(1) Overall Configuration
As illustrated in
The refrigeration cycle apparatus 100 includes a refrigerant circuit 102 through which refrigerant circulates. In the refrigerant circuit 102, a compressor 11, a heat-source-side heat exchanger 13, an expansion mechanism 15, and a use-side heat exchanger 22 are connected in sequence.
(2) Detailed Configuration
(2-1) Heat-Source-Side Unit 10
The heat-source-side unit 10 is a heat pump unit that functions as a heat source. The heat-source-side unit 10 mainly includes the compressor 11, a four-way switching valve 12, the heat-source-side heat exchanger 13, a propeller fan 14, the expansion mechanism 15, an accumulator 16, and a heat-source-side control unit 19.
(2-1-1) Compressor 11
The compressor 11 sucks in and compresses low-pressure gas refrigerant and discharges high-pressure gas refrigerant. The compressor 11 include a compressor motor 11a. The compressor motor 11a supplies the power required for compressing the refrigerant to the compressor 11.
(2-1-2) Four-Way Switching Valve 12
The four-way switching valve 12 switches the connection state of an internal pipe of the heat-source-side unit 10. In the cooling operation of the refrigeration cycle apparatus 100, the four-way switching valve 12 achieves a connection state indicated by solid lines in
(2-1-3) Heat-Source-Side Heat Exchanger 13
The heat-source-side heat exchanger 13 has a heat-exchanger body 13a that performs heat exchange between the air and the refrigerant circulating through the refrigerant circuit 102.
In the cooling operation of the refrigeration cycle apparatus 100, the heat-exchanger body 13a of the heat-source-side heat exchanger 13 functions as a radiator (a condenser). In the heating operation of the refrigeration cycle apparatus 100, the heat-exchanger body 13a of the heat-source-side heat exchanger 13 functions as a heat absorber (an evaporator). The details of the heat-source-side heat exchanger 13 will be described below.
(2-1-4) Propeller Fan 14
The propeller fan 14 forms an air flow that promotes heat exchange by the heat-source-side heat exchanger 13. The heat-source-side heat exchanger 13 performs heat exchange between the air in the air flow formed by the propeller fan 14 and the refrigerant. The propeller fan 14 is connected to a propeller fan motor 14a. The propeller fan motor 14a supplies the power required to operate the propeller fan 14 to the propeller fan 14.
(2-1-5) Expansion Mechanism 15
The expansion mechanism 15 is an electronic expansion valve whose opening degree is adjustable. The expansion mechanism 15 decompresses the refrigerant flowing through the internal pipe of the heat-source-side unit 10. The expansion mechanism 15 controls the flow rate of the refrigerant flowing through the internal pipe of the heat-source-side unit 10.
(2-1-6) Accumulator 16
The accumulator 16 is installed in a pipe on the suction side of the compressor 11. The accumulator 16 separates a gas-liquid refrigerant mixture flowing through the refrigerant circuit 102 into gas refrigerant and liquid refrigerant and stores the liquid refrigerant. The gas refrigerant separated by the accumulator 16 is delivered to a suction port of the compressor 11.
(2-1-7) Heat-Source-Side Control Unit 19
The heat-source-side control unit 19 is a microcomputer including a CPU, a memory, and so on. The heat-source-side control unit 19 controls the compressor motor 11a, the four-way switching valve 12, the propeller fan motor 14a, the expansion mechanism 15, and so on.
(2-2) Use-Side Unit 20
The use-side unit 20 provides cold heat or hot heat to a user of the refrigeration cycle apparatus 100. The use-side unit 20 mainly includes the use-side heat exchanger 22, a use-side fan 23, a liquid shutoff valve 24, a gas shutoff valve 25, and a use-side control unit 29.
(2-2-1) Use-Side Heat Exchanger 22
The use-side heat exchanger 22 has a heat-exchanger body (not illustrated) that performs heat exchange between the air and the refrigerant circulating through the refrigerant circuit 102.
In the cooling operation of the refrigeration cycle apparatus 100, the heat-exchanger body of the use-side heat exchanger 22 functions as a heat absorber (an evaporator). In the heating operation of the refrigeration cycle apparatus 100, the heat-exchanger body of the use-side heat exchanger 22 functions as a radiator (a condenser).
(2-2-2) Use-Side Fan 23
The use-side fan 23 forms an air flow that promotes heat exchange by the use-side heat exchanger 22. The use-side heat exchanger 22 performs heat exchange between the air in the air flow formed by the use-side fan 23 and the refrigerant. The use-side fan 23 is connected to a use-side fan motor 23a. The use-side fan motor 23a supplies the power required to operate the use-side fan 23 to the use-side fan 23.
(2-2-3) Liquid Shutoff Valve 24
The liquid shutoff valve 24 is a valve capable of shutting off the refrigerant flow path. The liquid shutoff valve 24 is installed between the use-side heat exchanger 22 and the expansion mechanism 15. The liquid shutoff valve 24 is opened and closed by an operator, for example, at the time of installation or the like of the refrigeration cycle apparatus 100.
(2-2-4) Gas Shutoff Valve 25
The gas shutoff valve 25 is a valve capable of shutting off the refrigerant flow path. The gas shutoff valve 25 is installed between the use-side heat exchanger 22 and the four-way switching valve 12. The gas shutoff valve 25 is opened and closed by an operator, for example, at the time of installation or the like of the refrigeration cycle apparatus 100.
(2-2-5) Use-Side Control Unit 29
The use-side control unit 29 is a microcomputer including a CPU, a memory, and so on. The use-side control unit 29 controls the use-side fan motor 23a and so on.
The use-side control unit 29 transmits and receives data and commands to and from the heat-source-side control unit 19 via a communication line CL.
(2-3) Connection Pipe 30
The connection pipe 30 guides the refrigerant moving between the heat-source-side unit 10 and the use-side unit 20. The connection pipe 30 includes a liquid connection pipe 31 and a gas connection pipe 32.
(2-3-1) Liquid Connection Pipe 31
The liquid connection pipe 31 mainly guides liquid refrigerant or gas-liquid two-phase refrigerant. The liquid connection pipe 31 connects the liquid shutoff valve 24 and the heat-source-side unit 10 to each other.
(2-3-2) Gas Connection Pipe 32
The gas connection pipe 32 mainly guides gas refrigerant. The gas connection pipe 32 connects the gas shutoff valve 25 and the heat-source-side unit 10 to each other.
(3) Overall Operation
The refrigerant used in the refrigeration cycle apparatus 100 undergoes a change accompanied by a phase transition, such as condensation or evaporation, in the heat-source-side heat exchanger 13 and the use-side heat exchanger 22. However, the refrigerant may not necessarily undergo a change accompanied by phase transition in the heat-source-side heat exchanger 13 and the use-side heat exchanger 22.
(3-1) Cooling Operation
In the cooling operation of the refrigeration cycle apparatus 100, the refrigerant circulates in a first direction indicated by an arrow C in
The high-pressure gas refrigerant discharged from the compressor 11 passes through the four-way switching valve 12 and reaches the heat-source-side heat exchanger 13. In the heat-source-side heat exchanger 13, the high-pressure gas refrigerant exchanges heat with the air, condenses, and changes to high-pressure liquid refrigerant. Thereafter, the high-pressure liquid refrigerant reaches the expansion mechanism 15. In the expansion mechanism 15, the high-pressure liquid refrigerant is decompressed into low-pressure gas-liquid two-phase refrigerant. Thereafter, the low-pressure gas-liquid two-phase refrigerant passes through the liquid connection pipe 31 and the liquid shutoff valve 24 and reaches the use-side heat exchanger 22. In the use-side heat exchanger 22, the low-pressure gas-liquid two-phase refrigerant exchanges heat with the air, evaporates, and changes to low-pressure gas refrigerant. In this process, the temperature of the air in the space where the user is located is decreased. Thereafter, the low-pressure gas refrigerant passes through the gas shutoff valve 25, the gas connection pipe 32, the four-way switching valve 12, and the accumulator 16 and reaches the compressor 11. Thereafter, the compressor 11 sucks in the low-pressure gas refrigerant.
(3-2) Heating Operation
In the heating operation of the refrigeration cycle apparatus 100, the refrigerant circulates in a second direction indicated by an arrow W in
The high-pressure gas refrigerant discharged from the compressor 11 passes through the four-way switching valve 12, the gas connection pipe 32, and the gas shutoff valve 25 and reaches the use-side heat exchanger 22. In the use-side heat exchanger 22, the high-pressure gas refrigerant exchanges heat with the air, condenses, and changes to high-pressure liquid refrigerant. In this process, the temperature of the air in the space where the user is located is increased. Thereafter, the high-pressure liquid refrigerant passes through the liquid shutoff valve 24 and the liquid connection pipe 31 and reaches the expansion mechanism 15. In the expansion mechanism 15, the high-pressure liquid refrigerant is decompressed into low-pressure gas-liquid two-phase refrigerant. Thereafter, the low-pressure gas-liquid two-phase refrigerant reaches the heat-source-side heat exchanger 13. In the heat-source-side heat exchanger 13, the low-pressure gas-liquid two-phase refrigerant exchanges heat with the air, evaporates, and changes to low-pressure gas refrigerant. Thereafter, the low-pressure gas refrigerant passes through the four-way switching valve 12 and the accumulator 16 and reaches the compressor 11. Thereafter, the compressor 11 sucks in the low-pressure gas refrigerant.
(4) Detailed Configuration of Heat-Source-Side Heat Exchanger 13
As illustrated in
The branch unit 13d branches the flow of the refrigerant in the refrigerant circuit 102, which is directed toward the heat-exchanger bodies 13a, into the plurality of refrigerant pipes 13b. In the heating operation of the refrigeration cycle apparatus 100, the refrigerant flows in a second direction indicated by an arrow W in
At least one of the plurality of refrigerant pipes 13b includes a flow rate adjustment unit 13c. As illustrated in
The flow rate adjustment units 13c are each a mechanism for adjusting the flow rate of the refrigerant flowing through the inside of the corresponding one of the refrigerant pipes 13b. Specifically, each of the flow rate adjustment units 13c includes an electromagnetic valve whose opening degree is adjustable. The flow rate adjustment units 13c are capable of increasing or decreasing the flow rates of the refrigerant flowing through the inside of the corresponding refrigerant pipes 13b in accordance with the opening degrees of the electromagnetic valves.
The temperature detection unit 17 detects temperatures at a plurality of points in a contactless manner. Specifically, the temperature detection unit 17 detects the respective surface temperatures of the plurality of refrigerant pipes 13b in a contactless manner. As illustrated in
As illustrated in
The heat-source-side control unit 19 controls the flow rate adjustment units 13c on the basis of the temperatures detected by the temperature detection unit 17. Specifically, the heat-source-side control unit 19 adjusts the opening degrees of the electromagnetic valves of the respective flow rate adjustment units 13c on the basis of the data illustrated in
(5) Features
The refrigeration cycle apparatus 100 includes the temperature detection unit 17 that performs a surface measurement of the temperature of the heat-source-side heat exchanger 13 in a contactless manner. The temperature detection unit 17 detects the surface temperatures near the outlets of the refrigerant pipes 13b of the heat-source-side heat exchanger 13. The heat-source-side control unit 19 predicts the flow rates of the refrigerant in the refrigerant pipes 13b on the basis of the detected temperatures and controls the opening degrees of the electromagnetic valves of the flow rate adjustment units 13c attached to the corresponding refrigerant pipes 13b.
The heat-source-side control unit 19 controls the opening degrees of the electromagnetic valves so that, for example, the surface temperatures near the outlets of the refrigerant pipes 13b become uniform. Specifically, the heat-source-side control unit 19 controls the opening degrees of the electromagnetic valves so that the temperatures detected by the temperature detection unit 17 in the detection region R are as uniform as possible. Accordingly, during the heating operation, the low-pressure gas-liquid two-phase refrigerant that has passed through the expansion mechanism 15 is likely to be equally divided into flows to the plurality of refrigerant pipes 13b by the branch unit 13d. In other words, the flow rates of the refrigerant in the refrigerant pipes 13b are equal. Accordingly, the heat-source-side control unit 19 can suppress the uneven flow of the refrigerant during the heating operation, and a reduction in the performance of the refrigeration cycle apparatus 100 is suppressed.
The measurement of the surface temperatures of the refrigerant pipes 13b using contact-type temperature sensors requires a temperature sensor that is attached to the surface of each of the refrigerant pipes 13b. When contact-type temperature sensors are used, an increase in the number of refrigerant pipes 13b increases the number of required temperature sensors, resulting in an increase in cost. However, the refrigeration cycle apparatus 100, which is configured to perform a surface measurement of the surface temperatures of the refrigerant pipes 13b in a contactless manner using the temperature detection unit 17, can reduce the number of temperature sensors and the number of input/output ports of an electric component, and can reduce cost.
In the refrigeration cycle apparatus 100, furthermore, the temperature detection unit 17 can be used to monitor the surface temperature of the heat-source-side heat exchanger 13 (the surface temperatures of the plurality of refrigerant pipes 13b) in a wide range. Accordingly, the heat-source-side control unit 19 can detect, based on detection data obtained by the temperature detection unit 17, a decrease in the surface temperature of any of the refrigerant pipes 13b due to the leakage of the refrigerant from the refrigerant pipe 13b. As described above, in the refrigeration cycle apparatus 100, the temperature detection unit 17 and the heat-source-side control unit 19 can be used to identify a failure caused in any of the refrigerant pipes 13b.
(6) Modifications
(6-1) Modification A
Like the heat-source-side heat exchanger 13 according to the embodiment, the use-side heat exchanger 22 may include a plurality of heat-exchanger bodies. In this case, like the heat-source-side heat exchanger 13 according to the embodiment, the use-side heat exchanger 22 may further include a plurality of refrigerant pipes that pass through the heat-exchanger bodies, a branch unit that divides the refrigerant into flows to the plurality of refrigerant pipes, flow rate adjustment units attached to the respective refrigerant pipes, and a temperature detection unit. In other words, the use-side heat exchanger 22 may have a configuration and functions similar to those of the heat-source-side heat exchanger 13 illustrated in
In this modification, only the use-side heat exchanger 22 may include a plurality of heat-exchanger bodies, or both the heat-source-side heat exchanger 13 and the use-side heat exchanger 22 may include a plurality of heat-exchanger bodies. In this case, a heat exchanger including a plurality of heat-exchanger bodies may have a configuration and functions similar to those of the heat-source-side heat exchanger 13 illustrated in
This modification is also applicable to other modifications.
(6-2) Modification B
The embodiment relates to control of the heat-source-side control unit 19 in a case where the heat-source-side heat exchanger 13 functions as a heat absorber. However, when the heat-source-side heat exchanger 13 functions as a radiator, the heat-source-side control unit 19 may perform control different from that in the embodiment. Specifically, the heat-source-side control unit 19 may control the flow rate adjustment units 13c so that the flow rate of the refrigerant flowing through a refrigerant pipe 13b having a relatively high temperature among the plurality of refrigerant pipes 13b decreases or the flow rate of the refrigerant flowing through a refrigerant pipe 13b having a relatively low temperature among the plurality of refrigerant pipes 13b increases.
(6-3) Modification C
The temperature detection unit 17 may detect the respective temperatures of the plurality of refrigerant pipes 13b by performing a line measurement while scanning with a single sensor. In this case, the temperature detection unit 17 scans a predetermined detection region of the heat-source-side heat exchanger 13 along a predetermined path using a contactless temperature sensor to detect the surface temperatures of the plurality of refrigerant pipes 13b.
(6-4) Modification D
In the heat-source-side heat exchanger 13, the number of flow rate adjustment units 13c may be smaller than the number of refrigerant pipes 13b by 1. In this case, the heat-source-side heat exchanger 13 includes one refrigerant pipe 13b that does not include a flow rate adjustment unit 13c. The flow resistance of the refrigerant pipe 13b that does not include a flow rate adjustment unit 13c can be adjusted by the design of the flow rate adjustment units 13c of the other refrigerant pipes 13b, for example.
(6-5) Modification E
The heat-source-side heat exchanger 13 may include a plurality of branch units 13d. In this case, the flow resistances, the flow rates, and the like of the refrigerant passing through the refrigerant pipes 13b can be adjusted to some extent in accordance with the state of connection between the branch units 13d and the pipes.
—Note—
While an embodiment of the present disclosure has been described, it will be understood that forms and details can be changed in various ways without departing from the spirit and scope of the present disclosure as recited in the claims.
Number | Date | Country | Kind |
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2020-058470 | Mar 2020 | JP | national |
This application is a Continuation of PCT International Application No. PCT/JP2021/013115, filed on Mar. 26, 2021, which claims priority under 35 U.S.C. 119(a) to Patent Application No. 2020-058470, filed in Japan on Mar. 27, 2020, all of which are hereby expressly incorporated by reference into the present application.
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Number | Date | Country | |
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20230020557 A1 | Jan 2023 | US |
Number | Date | Country | |
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Parent | PCT/JP2021/013115 | Mar 2021 | US |
Child | 17948410 | US |