The present application relates generally to refrigerated vending machines and, more specifically, to a refrigeration deck for a vending machine.
A vending machine may be used for providing various products, such as soft drinks or snacks. Some vending machines provide refrigeration within the vending machine to refrigerate the products that are available for purchase. Such vending machines employ multiple refrigeration components for this purpose. The refrigeration components may be mounted individually inside the vending machine. In such vending machines, these refrigeration components can be difficult to repair or replace due to difficulties in accessing a broken component. Working components may need to be disconnected and removed in order to remove broken components. Vending machine components unrelated to the refrigeration system may need to be removed in order to gain access to refrigeration system components.
In one embodiment, a self-contained refrigeration system includes a housing having a first chamber and a second chamber. The first chamber includes first and second openings. The second chamber includes third and fourth openings. An evaporator coil and an evaporator fan are mounted in the first chamber. The evaporator fan is adapted to move air from the first opening, through the evaporator coil, and to the second opening. A condensing coil, a compressor, and a compressor fan are mounted in the second chamber. The compressor fan is adapted to move air from the third opening, through the condensing coil, over a surface of the compressor, and to the fourth opening. The housing is adapted to thermally insulate the first chamber from both the second chamber and an exterior of the housing. The housing is further adapted to seal the first chamber, such that substantially all air in the first chamber enters the first chamber through the first opening and exits the first chamber through the second opening. The housing is further adapted to automatically couple the first opening and the second opening to a product compartment of a vending machine when the housing is inserted into the vending machine.
In another embodiment a vending machine includes a product compartment, a duct opening into the product compartment, and a self-contained refrigeration system. The self-contained refrigeration system includes a housing having a first chamber and a second chamber. The first chamber includes first and second openings. The second chamber includes third and fourth openings. An evaporator coil and an evaporator fan are mounted in the first chamber. The evaporator fan is adapted to move air from the first opening, through the evaporator coil, and to the second opening. A condensing coil, a compressor, and a compressor fan are mounted in the second chamber. The compressor fan is adapted to move air from the third opening, through the condensing coil, over a surface of the compressor, and to the fourth opening. The housing is adapted to thermally insulate the first chamber from both the second chamber and an exterior of the housing. The housing is further adapted to seal the first chamber, such that substantially all air enters the first chamber through the first opening and exits the first chamber through the second opening. The housing is further adapted to automatically couple the first opening to the product storage compartment and the second opening to the duct when the housing is inserted into the vending machine.
In still another embodiment a vending machine includes a product compartment and a self-contained refrigeration system adapted for insertion into the vending machine. The self-contained refrigeration system includes a molded housing having a first chamber and a second chamber, first thermal insulation between the first chamber and the second chamber, and second thermal insulation between the first chamber and an exterior of the housing. The self-contained refrigeration system is adapted to pull air from the product compartment into the first chamber through a first opening in the molded housing, cool the air, and return the cooled air to the product compartment through a second opening in the molded housing. Substantially all air in the first chamber enters and exits the first chamber through the first opening and the second opening, respectively. The self-contained refrigeration system is further adapted to pull air from outside the vending machine through a third opening in the molded housing into the second chamber, transfer heat into the air, and return the heated air outside the vending machine through a fourth opening in the molded housing. The self-contained refrigeration system is also adapted to automatically couple the first opening and the second opening to the product storage compartment when the housing is inserted into the vending machine.
Before undertaking the DETAILED DESCRIPTION OF THE INVENTION below, it may be advantageous to set forth definitions of certain words and phrases used throughout this patent document: the terms “include” and “comprise,” as well as derivatives thereof, mean inclusion without limitation; the term “or,” is inclusive, meaning and/or; the phrases “associated with” and “associated therewith,” as well as derivatives thereof, may mean to include, be included within, interconnect with, contain, be contained within, connect to or with, couple to or with, be communicable with, cooperate with, interleave, juxtapose, be proximate to, be bound to or with, have, have a property of, or the like; and the term “controller” means any device, system or part thereof that controls at least one operation, such a device may be implemented in hardware, firmware or software, or some combination of at least two of the same. It should be noted that the functionality associated with any particular controller may be centralized or distributed, whether locally or remotely. Definitions for certain words and phrases are provided throughout this patent document, those of ordinary skill in the art should understand that in many, if not most instances, such definitions apply to prior, as well as future uses of such defined words and phrases.
For a more complete understanding of the present disclosure and its advantages, reference is now made to the following description taken in conjunction with the accompanying drawings, in which like reference numerals represent like parts:
a illustrates a first oblique view of a refrigeration deck system according to an embodiment of the present disclosure;
b illustrates a refrigeration deck system in a vending machine according to an embodiment of the present disclosure;
a-2c illustrate a oblique views of a refrigeration deck system according to an embodiment of the present disclosure;
d illustrates a refrigeration deck system according to an embodiment of the present disclosure;
e illustrates a refrigeration deck system with a modified condenser access panel according to an embodiment of the present disclosure;
f illustrates a refrigeration deck system interlocking mechanism according to an embodiment of the present disclosure;
a and 3b illustrate a top views of a refrigeration deck system according to an embodiment of the present disclosure;
a, 4c and 4e illustrate top oblique views of a refrigeration deck system according to an embodiment of the present disclosure;
b illustrates a front view of a refrigeration deck system according to an embodiment of the present disclosure;
d illustrates a front oblique view of a refrigeration deck system according to an embodiment of the present disclosure; and
a through 4e, discussed below, and the various embodiments used to describe the principles of the present disclosure in this patent document are by way of illustration only and should not be construed in any way to limit the scope of the disclosure. Those skilled in the art will understand that the principles of the present disclosure may be implemented in any suitably arranged vending machine.
a and 1b illustrates a self-contained refrigeration deck system 100 for use in a vending machine according to an embodiment of the present disclosure. The refrigeration deck system 100 is configured to be installed as a single unit into a vending machine 10. The refrigeration deck system 100 is dimensioned to fit a smallest of a plurality of vending machine models, so that it may also be used in larger models in the plurality of vending machine models.
Further, the refrigeration deck system 100 is configured to couple to one or more openings to a refrigerated product compartment 15 of a vending machine 10 such that at least a portion of the refrigeration deck system 100 forms a portion of at least one surface of the refrigerated product compartment 15. Accordingly, the refrigeration deck system 100 provides a universal refrigeration system for use in multiple different types of vending machines requiring refrigeration.
The refrigeration deck system 100 includes a molded housing 105. The molded housing 105 can be manufactured from injection-molding techniques, rotational molding techniques, blow molding, vacuum forming or any molding/forming technique as is known in the art. The molded housing 105 provides an insulated barrier between an evaporator side and a venting side (or compressor/condenser side) of the refrigeration deck system 100. The molded housing 105 further provides an insulated barrier between some components (e.g. components within the venting side) of the refrigeration deck system 100 and the refrigerated compartment 15 of the vending machine 10.
The molded housing 105 includes a top side 110, a bottom side 115, a right wall panel 120 and a left wall panel 125. The molded housing 105 further includes a front face wall 130 and a rear face wall 135 (illustrated on
In such embodiment, the molded housing 105 includes exposed handles 140. The exposed handles 140 are positioned on a front of the refrigeration deck system 100 (e.g., on the front face wall 130 of the molded housing 105). The exposed handles 140 are positioned to assist installation and removal of the refrigeration deck system 100 from the vending machine 10. Additionally, the handles 140 provide a handling mechanism for an operator to transport the refrigeration deck system 100. In other embodiments, the refrigeration deck system 100 includes additional exposed handles to assist installation and removal of the refrigeration deck system 100 from the vending machine 10.
The molded housing 105 further includes structural elements 145 to increase a strength of the housing 105. The structural elements are positioned on the top side 105, right wall panel 120 and left wall panel 125 of the refrigeration deck system 100. In some embodiments, the structural elements 145 are positioned on a bottom side 115 of the refrigeration deck system 100. In some embodiments, the structural elements 145 comprise a rigid member molded within the structural element 145 to assist in increasing the strength of the housing 105. In additional embodiments, the structural elements 145 comprise a different thickness of the molded material such that the structural elements 145 represent a more rigid portion of the housing 105.
The refrigeration deck system 100 includes a condenser coil access panel 150. The condenser coil access panel 150 is configured to be placed over a condenser coil access opening 220, or via, (illustrated in
As illustrated in
In one embodiment illustrated in
As illustrated in
The refrigeration deck system 100 includes circulation openings, 155 and 160. A first circulation opening 155 provides an intake path on a low-pressure side for a gas (e.g., air). The air is drawn (e.g., pulled or pushed) from an area internal to the cabinet (e.g., from within refrigerated product compartment area) of the vending machine 10 through an evaporator chamber (to be discussed in further detail with reference to
The front wall 130 is slanted from its bottom to its top toward the back of the vending machine 10. In some embodiments, when the refrigeration deck system 100 is inserted into the vending machine 10, the front wall 130 forms at least a portion of a wall of the refrigerated product compartment area of the vending machine 10. In other embodiments, when the refrigeration deck system 100 is inserted into the vending machine 10, the first circulation opening 155 mates with a corresponding opening into the refrigerated product compartment area of the vending machine 10. In both embodiments, inserting the refrigeration deck system 100 into the vending machine 10 automatically couples the circulation openings 155 and 160 to the refrigerated product compartment area of the vending machine 10.
Additionally, the refrigeration deck system 100 includes one or more cabinet positioned gaskets 165 to assist in the prevention of gas (e.g., air) from transiting in a direction other than through the refrigeration deck system 100 (e.g., to assist in preventing leakage of refrigerated air from the refrigerated compartment or the leakage of external gases into the refrigerated compartment). The gaskets 165 are positioned along the front wall 130, on the top side 110, along the edges of the second circulation opening 160 and along elements of the housing 105 where the refrigeration deck system 100 is adjacent to one or more openings within the refrigerated product compartment 15 of the vending machine 10.
The gaskets 165 inhibit a leakage of refrigerated air from the product compartment to an area external to the product compartment as well as inhibiting the leakage of gases (e.g., external air) into the refrigerated product compartment. In embodiments comprising the top portion 210 and the bottom portion 215, the housing 105 further includes one or more gaskets 165 along edges where the top portion 210 is adjacent to the bottom portion 215. In some embodiments, the gaskets 165 are attached to the refrigeration deck system 100 and engage a surface or edge of the vending machine 10. In other embodiments, the gaskets 165 are attached to the vending machine 10 and engage a surface or edge of the refrigeration deck system 100.
Because of the angle of the front wall 130, the gaskets 165 that seal the housing 100 to the vending machine 10 are engaged directly and compressed by insertion of the refrigeration deck system 100 into the vending machine 10. Such a configuration reduces sliding along the gaskets 165, which can increase the operating life of the gaskets 165 and improve the seal provided by the gaskets 165 against leakage of outside air.
The molded housing 105 includes a four point contact 170 adapted to provide an elevated interface between the refrigeration deck system 100 and the vending machine 10. The refrigeration deck system 100 further includes one or more interlocking mechanisms 280, shown on
Referring now to
The evaporator chamber 305 includes an evaporator coil 365 and a circulation (or evaporator) fan 340. The circulation fan 340 is operable to establish a flow of the air (or another suitable gas) such that the air is drawn from within the refrigerated compartment 15 of the vending machine 10 via the first circulation opening 155. Thereafter the air flows through the evaporator coil 365 where a temperature of the air is reduced. Then, the air is channeled into the refrigerated cabinet of the vending machine through the second opening 160. The evaporator chamber 305 is separated from the venting chamber 310 by an insulated barrier 345. The insulated barrier 345 includes an insulating foam 350. The evaporator chamber 305 further includes insulating walls 355. The insulating walls 355 include the insulating foam 350. In some embodiments, illustrated in
The venting chamber 310 includes a condensing coil 320, a circulation (or compressor) fan 325, and compressor 330. The compressor 330 is coupled to the evaporator coil 365 and condensing coil 320 as is known in the art. The circulation fan 325 is operable to create a flow of air such that air is drawn from an area external to the vending machine 10 via the third circulation opening 315. The external air flows through the condensing coil 320 where a heat exchange occurs. Thereafter, the circulating fan 325 draws the external air over and around the compressor 330 and expels the air via the fourth circulation opening 335 to an area external to the vending machine 10. In some embodiments, the venting chamber includes insulation walls 360. Insulation walls 360 include insulation foam 350.
In another embodiment illustrated in
The evaporator chamber 415 includes an evaporator coil 435 and a circulation (or evaporator) fan 440. The circulation fan 440 is operable to establish a flow of the air (or other suitable gas) such that the air is drawn from within the refrigerated compartment 15 of the vending machine 10 via a first circulation opening 475 illustrated on
The venting area 410 includes a condensing coil 420, a circulation (or compressor) fan 425, and compressor 430. The compressor 430 is coupled to the evaporator 435 and condensing coil 420 as is known in the art. The circulation fan 425 is operable to create a flow of air such that air is drawn from an area external to the vending machine 10 via the third circulation opening 415. The external air flows through the condensing coil 420 where a heat exchange occurs. The circulating fan 425 draws the external air over and around the compressor 430. Thereafter, the external air is expelled to an area external to the vending machine 10.
In yet another embodiment, illustrated in
Accordingly, embodiments of the refrigeration deck system 100 provide a self-contained refrigeration system for use in a vending machine 10. The refrigeration deck system 100 is operable to draw-in air from inside a compartment 15 of the vending machine 10, cool the air, and return the chilled air to the compartment 15 of the vending machine 10. Additionally, the refrigeration deck system 100 is operable to draw-in external air from an area external to the vending machine 10, transfer a heat energy and vent the external air back out to an area external to the vending machine 10.
The refrigeration deck system 100 is configured to fit within multiple different vending machine platforms. The refrigeration deck system 100 is adapted to couple to one or more openings in the refrigerated compartment 15 of the vending machine 10. The refrigeration deck system 100 is adapted to form a portion of at least one surface of the refrigerated compartment 15 of the vending machine 10. The refrigeration deck system 100 includes an electrical connector (not illustrated) adapted to couple to connectors within the vending machine 10. The electrical connector is coupled to the various components of the refrigeration deck system 100 (e.g., the evaporator fans 340, 440, the compressor fans 325, 425, and the compressor 330, 430, 530). In some embodiments, the refrigeration deck system 100 includes a plurality of electrical connectors electrically coupled to each of the components of the refrigeration deck system 100 (e.g., the circulation fans 340, 440, 325, 425 and the compressor 330, 430). In such embodiment, a first electrical connector is electrically coupled to a first component of the refrigeration deck system 100.
Further, the refrigeration deck system 100 is dimensioned to be readily installed and removed from either a front side or a back side of the vending machine 10. For example, an operator can remove the refrigeration deck system 100 by opening a front door of the vending machine 10, detaching an interlocking mechanism and sliding the refrigeration deck system 100 out from the vending machine 10 using the handles 140. Additionally or alternatively, the operator can remove the refrigeration deck system 100 by opening a rear panel of the vending machine 10, detaching an interlocking mechanism and sliding the refrigeration deck system 100 out from the vending machine 10. Accordingly, the refrigeration deck system 100 provides for an improved method for repair and replacement of refrigeration components for a vending machine 10.
Component selection and arrangement within the refrigeration deck system 100 result in a more compact size, which permits the refrigeration deck system 100 to be used in a range of vending machine models. Typical refrigeration systems are designed with an evaporator coil that is larger than the condensing coil, increasing pressures on the ‘high side’ of the condensing coil. Such increased pressures may cause problems and shorten the operational life of such systems.
In contrast, the refrigeration deck system 100 employs a condensing coil 320 that is larger than the evaporator coil 365. This permits the condensing coil 320 to more efficiently dissipate the heat removed from the refrigerated compartment of the vending machine 10, as well as the heat produced by the compressor 330. Because of this balance between the sizes of the condensing coil 320 and the evaporator coil 365, both coils may be made smaller in some embodiments than in typical vending machine refrigeration systems.
Similarly, because the refrigeration deck system 100 has a smaller size than typical vending machine refrigeration systems, a smaller charge of refrigerant may be used. In some embodiments, 6.5 to 7 ounces of refrigerant are used.
As such, the refrigeration deck system 100 employs a balanced condensing and evaporating system composed of appropriately sized: capillary tube, compressor, condenser coil, condenser fan motor, condenser fan blade, evaporator coil, evaporator fan motor, evaporator fan blades, shrouds, and refrigerant charge. The components are selected and optimized for optimal airflow, condenser heat of rejection, and evaporator cooling. This permits the systems to more efficiently dissipate the heat removed from the refrigerated compartment of the vending machine 10, as well as the heat produced by the compressor 330 and other motor and lighting loads. Because of this system balance, all system components may be scaled up and scaled down in other embodiments for smaller and larger capacity vending applications.
Due to the balance of the system components and the optimum component sizing and airflow, lower condensing pressures may be used. Lower condensing pressures may result in less generated waste heat of the compressor, which may provide for a longer operating lifetime as well as more efficient use of electrical power by the refrigeration deck system 100. Also as a result of the lower condenser operating pressures, the system will still function within its design parameter even if the condenser experiences 50% blockage due to lack of cleaning and servicing.
Although the present disclosure has been described with exemplary embodiments, various changes and modifications may be suggested to one skilled in the art. It is intended that the present disclosure encompass such changes and modifications as fall within the scope of the appended claims.
The present application is related to U.S. Provisional Patent Application No. 61/195,574, filed Oct. 8, 2008, entitled “REFRIGERATION DECK SYSTEM FOR VENDING MACHINE”. Provisional Patent Application No. 61/195,574 is assigned to the assignee of the present application and is hereby incorporated by reference into the present application as if fully set forth herein. The present application hereby claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application No. 61/195,574.
Number | Date | Country | |
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61195574 | Oct 2008 | US |