This application is a U.S. National Phase of International Patent Application No. PCT/EP2011/064014, filed Aug. 15, 2011, which designates the U.S. and claims priority to German Patent Application No. DE 10 2010 040 076.9, filed Aug. 31, 2010, the entire contents of each of which are hereby incorporated by reference.
The present invention relates to a refrigeration appliance having a refrigerated goods container and a method for producing a refrigeration appliance.
In refrigeration appliances a refrigerant is generally conducted in a closed circuit. The refrigerant is first compressed by a compressor, condensed in a first heat exchanger as it emits heat, expanded by means of a throttle and evaporated at low temperature in a second heat exchanger as it absorbs heat. Second heat exchangers in the form of tube evaporators are known, which are wound round the outside of a refrigerated goods container fastened in an outer housing. A thermally insulating foam can be provided between the refrigerated goods container and the outer housing. During operation the tube evaporator absorbs heat through the refrigerated goods container, causing the space inside the refrigerated goods container to be cooled.
However an uneven temperature distribution can result in the refrigerated goods container during operation. Depending on the size of the refrigerated goods container this can result in temperature gradients of several degrees Celsius. However there is a requirement to maintain a defined maximum temperature depending on the refrigeration appliance. It may therefore be desirable in the case of frozen goods containers or freezer appliances for the temperature in the refrigeration appliance not to be higher than −18° C. The temperature gradient means that individual regions, e.g. the base region, are cooled to a lower temperature, e.g. −22° C. Such an uneven temperature distribution means that the energy consumption of the refrigeration appliance is higher than would be the case if the temperature distribution were even.
The object of the invention is therefore to provide a refrigeration appliance which has reduced energy consumption.
A refrigeration appliance refers in particular to a household refrigeration appliance, in other words a refrigeration appliance used for household management in households or possibly also in the field of gastronomy, which serves in particular to store food and/or beverages in normal domestic quantities at defined temperatures, for example a refrigerator, a freezer or a combined fridge/freezer.
The object is achieved by a refrigeration appliance as claimed by the invention. The refrigeration appliance comprises a refrigerated goods container having an interior, a first tube evaporator, which is disposed on the refrigerated goods container outside the interior, and a second tube evaporator, which is disposed on the refrigerated goods container inside the interior.
It is thus possible to achieve an even temperature distribution inside the refrigerated goods container. By providing a second temperature evaporator inside the refrigerated goods container it is possible to compensate for temperature differences in the refrigerated goods container, so that the interior of the refrigerated goods container can be cooled precisely to the specified maximum temperature. The standard energy consumption of the appliance is thus reduced.
The first tube evaporator can be wound round the refrigerated goods container. This results in relatively even cooling of the interior of the refrigerated goods container.
The second tube evaporator can be disposed in a top region of the refrigerated goods container, in particular on a top wall. The uneven temperature distribution that occurs without the second tube evaporator is due to the fact that cooler air moves downward so there is a lower temperature in the base region of the refrigerated goods container than in the top region. The provision of the second temperature evaporator in the top region therefore allows a more even temperature to be achieved in the interior. The top region here refers to the space in the refrigerated goods container close to the top wall, in other words for example the region at a distance of up to ⅕ or preferably 1/10 of the height of the refrigerated goods container from the top wall. The top wall here is the wall of the refrigerated goods container located at the top during use.
The second tube evaporator can be fastened to the refrigerated goods container by means of latching devices, in particular by means of clips. The second tube evaporator can thus be fastened in place with little outlay and material.
The second tube evaporator can be fastened to at least one strip, which is fastened to a top wall of the refrigerated goods container at a predefined distance from the top wall by means of latching devices, in particular clips. It is thus possible to ensure an advantageous cold circulation inside the refrigerated goods container.
The second tube evaporator can be fastened to the top wall by means of two strips at a distance from one another. This means that short strips can be used, allowing flexible fastening with little material outlay.
The at least one strip can have a lip, which rests against the top wall in a tensioned manner. This compensates for tolerances and prevents the strip flapping against the top wall.
Thermally insulating foam can be disposed between the refrigerated goods container and a wall of the refrigeration appliance. The refrigerated goods container can be closed at the front by means of a door supported on the appliance outer wall.
The first tube evaporator and the second tube evaporator can be connected to one another for flow purposes, in particular connected to one another in a serial manner for flow purposes. Both tube evaporators are thus operated by way of just one cooling circuit and no further compressors, valves or the like have to be provided for the additional evaporator.
The refrigerated goods container can be disposed for example in the interior of the refrigeration appliance.
A method for producing such a refrigeration appliance has the following steps:
disposing a first tube evaporator on the refrigerated goods container outside the interior; and
disposing a second tube evaporator on the refrigerated goods container inside the interior.
There is no restriction in respect of the sequence in which the method steps are performed. It is possible to achieve the advantages set out above by providing a second tube evaporator. The second tube evaporator can be fastened to a top wall of the refrigerated goods container by means of latching devices or clips.
The method can have the following further steps:
surrounding the refrigerated goods container with a thermally insulating foam material;
after applying the foam, detaching the second tube evaporator from the latching devices;
fastening the second tube evaporator to at least one strip; and
fastening the strip by means of the latching devices.
With this method the second tube evaporator is inserted before the foam application and all soldering operations on the second tube evaporator can be performed before the foam application. Also the second tube evaporator is first fastened to the top wall with clips and then the strip is fastened to the top wall with the same clips. There is therefore no need to provide separate fastening means for the second tube evaporator and the strip.
The second tube evaporator can rest against a top wall of the refrigerated goods container during the foam application. This prevents the pressure produced by the foam application deforming the top wall and causing it to bulge. During the foam application a foam core can be disposed in the refrigerated goods container, with the lower face of the second tube evaporator being supported on the foam core. The pressure produced by the foam application is thus deflected by the top wall onto the second tube evaporator and from this by way of the foam core to the base of the refrigerated goods container or a support disposed below it.
Further exemplary embodiments are described with reference to the accompanying drawings, in which:
Unless otherwise stated, identical reference characters designate identical elements or those of identical function in the figures.
Wound round the refrigerated goods container 110 is a first tube evaporator 130, which is disposed outside the refrigerated goods container 110. During operation the first tube evaporator 130 is supplied with a refrigerant, which evaporates as it absorbs heat. In this process the first tube evaporator 130 absorbs heat through the refrigerated goods container 110, causing the interior of the refrigerated goods container 110 to be cooled.
Provided inside the refrigerated goods container 110 and in the present example in the top region, in other words close to the top wall 120, is a second tube evaporator 200 in the form of a rack, shown in a perspective view in
The provision of the second tube evaporator 200 allows a more even temperature distribution to be achieved inside the refrigerated goods container 110, which reduces the standard energy consumption of the refrigeration appliance. The first tube evaporator 130 and the second tube evaporator 200 can be connected together in series here for flow purposes. Both tube evaporators 130, 200 are thus operated by way of just one cooling circuit and no further compressors, valves or the like have to be provided for the additional evaporator. On the input side the tube evaporators 130, 200 can be connected to a throttle valve (not shown) and on the output side they can be connected to a compressor, for example a linear compressor (not shown).
As shown in
The strip 400 comprises a strip rear wall 410, from which a base wall 420 and a center wall 430 project sideways at a distance from one another. The strip rear wall 410, the base wall 420 and the center wall 430 define a recess, in which the second evaporator tube 210 is held and fastened with latching lugs 440. The strip 400 is also provided with two clip holders 450, which are provided at a distance from one another along the strip rear wall 410. These clip holders 450 essentially have the form of a cuboid that is open at the top, its rear wall being formed by the strip rear wall 410 and its base by the center wall 430. A through hole is disposed in the front wall 460 disposed opposite the strip rear wall 410, with a latching lug 470 disposed above said through hole. Disposed opposite said latching lug 470 on the strip rear wall 410 is a further latching lug 470. These latching lugs 470 interact with the limbs of the clips 500 to fasten the strip 400 to the clips 500. A slightly curved, flexible lip 480 projects sideways at the upper end of the strip rear wall 410. When the strip 400 is fastened to the top wall 120, said lip 480 holds the strip against the top wall 120 in a slightly tensioned manner. This compensates for tolerances and prevents the strip flapping against the top wall 120.
Two further through holes 630 are also stamped on the rear wall 620 of the refrigerated goods container 110 in or close to the top region, it being possible for the ends 230 of the second tube evaporator 200 to pass through them.
In a first step of the production method the clips 500 are inserted into the depressions 600, the limbs 520 of the clips 500 being passed through the through holes 610, and the clips 500 are secured with adhesive tape 640, as shown in
In the next step the tube ends 230 of the second tube evaporator 200 are passed through through holes 630 in the rear wall 620 of the refrigerated goods container 110 and the second tube evaporator 200 is clipped to the top wall 120 with the clips 500 at two of its curves. Next the first tube evaporator 130 is wound round the refrigerated goods container 110. The first tube evaporator 130 and the second tube evaporator 200 can then be connected to one another by welding or the like. It should be noted that the first and second tube evaporators 130 and 200 can also be attached in reverse order.
The refrigerated goods container 110 is now pushed into an outer housing (not shown in detail) with an appliance outer wall and fixed there. A foam core made of aluminum or the like is also placed in the interior 160 of the refrigerated goods container 110. This foam core serves for stabilization purposes and is dimensioned so that the lower face of the second tube evaporator 200 rests on the upper face of the foam core. This pushes the central tube segments, which have been made rigid by the transverse ribs 220, upward and the upper end of the foam core is disposed between the outermost straight tube segments. In other words in this state the outermost straight tube segments run through a different plane from the central tube segments which, as shown in
It can also be seen why the transverse ribs 220 do not extend over all the straight tube segments. If they did, the central straight tube segments could not be pushed with the foam core against the upper wall 120.
In the next step the space between the refrigerated goods container 110 and the appliance outer wall is filled with a thermally insulating foam material. As the second tube evaporator 200 rests closely against the top wall 120, it stabilizes the top wall 120 and transmits the pressure produced by the foam application on the top wall 120 to the foam core, preventing the top wall 120 being deformed and bulging. Neither the appliance outer wall nor the thermally insulating foam is shown in the figures for diagrammatic reasons.
When the foam has been applied, the second tube evaporator 200 is detached from the clips 500 and its front face is lowered slightly, as shown in
In this state the tube evaporator 200 is fastened by way of the strip 400 at the front and the clips 500 are fastened to the top wall. In the ready to use state the refrigerated goods container 110 can be enclosed on five sides by the appliance outer wall and closed at the front by a door.
With the method described above the same clips 500 are used both for the temporary fixing of the second tube evaporator 200 during the foaming operation and also for the subsequent fastening of the strip 400, so that the refrigeration appliance 100 can be produced with little outlay and little material. Also during the foaming operation the second tube evaporator 200 rests closely against the top wall 120 and stabilizes it, thereby preventing it being deformed and bulging inward as a result of the foam pressure. If the second tube evaporator 200 were already fastened by way of the strip 400 and the clips 500 were already fastened to the top wall 120 during the foaming operation, this would not result in a stabilized space between the second tube evaporator 200 and the top wall 120, so there would be a risk of the top wall 120 being deformed.
All soldering operations can also be performed on the second tube evaporator 200 before the foam application. In particular the output end of the first tube evaporator 130 can be soldered to the input end of the second tube evaporator 200 and a leaktightness check can then be performed before the foam application. However if the second tube evaporator 200 is only inserted after the foam application, an additional step is required to check for leaktightness.
The strip 400 is not limited to the illustrated form described above. For example it is also possible to provide two short strips 700 instead of the strip 400.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 040 076 | Aug 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2011/064014 | 8/15/2011 | WO | 00 | 2/12/2013 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2012/028446 | 3/8/2012 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2073741 | Gibson | Mar 1937 | A |
2356068 | Larsson | Aug 1944 | A |
2516586 | Peltier | Jul 1950 | A |
2524465 | Morrison | Oct 1950 | A |
2725727 | Moore | Dec 1955 | A |
2932955 | Hargrave et al. | Apr 1960 | A |
6997011 | Gerstner et al. | Feb 2006 | B2 |
20030196783 | Reagen | Oct 2003 | A1 |
20070033962 | Kang et al. | Feb 2007 | A1 |
20080202141 | Lim et al. | Aug 2008 | A1 |
20100031684 | Spiller | Feb 2010 | A1 |
20110011120 | Pocajt et al. | Jan 2011 | A1 |
Number | Date | Country |
---|---|---|
101321998 | Dec 2008 | CN |
201166492 | Dec 2008 | CN |
101566415 | Oct 2009 | CN |
201463449 | May 2010 | CN |
737605 | Jul 1943 | DE |
10 2005 057 157 | May 2007 | DE |
0 534 107 | Mar 1993 | EP |
1 624 265 | Feb 2006 | EP |
847293 | Sep 1960 | GB |
982399 | Feb 1965 | GB |
2010133069 | Nov 2010 | WO |
Entry |
---|
Search Report dated Jun. 4, 2014 in Chinese Application No. 201180040981.7 (2 pages). |
International Search Report PCT/EP2011/064014 dated Nov. 22, 2012. |
Number | Date | Country | |
---|---|---|---|
20130139540 A1 | Jun 2013 | US |