The present invention relates to a refrigeration machine, particularly, control of a cooler fan and an expansion valve in the refrigeration machine when starting and stopping an operation of a compressor.
As a refrigeration machine including a storage compartment, Japanese Patent Laying-Open No. 2011-27325 (Patent Literature 1) describes a refrigerator configured to control a temperature of the storage compartment by rotating a cooler fan when the compressor is non-operational.
The refrigerator described in Japanese Patent Laying-Open No. 2011-27325 can cool the storage compartment without motive power of the compressor by using the cooler having a low temperature after the compressor becomes non-operational. Therefore, a time interval until the operation of the compressor is restarted due to an increased temperature of the storage compartment can be long, thereby providing an effect of reducing an average amount of consumption of power in both operational and non-operational states of the refrigerator.
PTL 1: Japanese Patent Laying-Open No. 2011-27325
In the refrigerator disclosed in Japanese Patent Laying-Open No. 2011-27325, high-pressure refrigerant and low-pressure refrigerant in a refrigeration cycle portion are readily mixed via an expansion device immediately after the compressor becomes non-operational. Hence, the temperature of the low-pressure refrigerant at the cooler side is increased abruptly. Accordingly, when a difference between the temperature of the cooler and the temperature of the storage compartment is small, the temperature of the cooler becomes more than or equal to the temperature of the storage compartment immediately after the compressor becomes non-operational. When the cooler fan is driven with the temperature of the cooler being higher than the temperature of the storage compartment, air having a temperature higher than the temperature of the storage compartment flows into the storage compartment, with the result that the temperature of the storage compartment is increased. Consequently, a time until restarting of the operation of the compressor becomes short, thus resulting in an increased average amount of consumption of power, disadvantageously.
The present invention has been made to solve the foregoing problem, and has an object to provide a refrigeration machine that can suppress increase in temperature of a storage compartment and can reduce an average amount of consumption of power even when a difference is small between a temperature of a cooler and the temperature of the storage compartment.
A refrigeration machine according to the present disclosure includes: a refrigerant circuit in which a compressor, a condenser, an expansion device, and a cooler are connected by a refrigerant pipe; a first storage compartment configured to store a cooling target; a fan configured to send air from the cooler to the first storage compartment; a first temperature sensor configured to detect a temperature of the first storage compartment; and a second temperature sensor configured to detect a temperature of the cooler. The expansion device is configured to have a degree of opening settable to a fully closed state, and the degree of opening corresponds to the fully closed state while the compressor is non-operational. The fan is configured to continue to be operational while the compressor is non-operational and when a temperature difference obtained by subtracting a detection temperature of the second temperature sensor from a detection temperature of the first temperature sensor is larger than a first criterion value. The fan is configured to become non-operational when transition is made, while the compressor is non-operational, from a state in which the temperature difference is larger than the first criterion value to a state in which the temperature difference is smaller than the first criterion value. The fan is configured to be non-operational while the compressor is operational and when the temperature difference is smaller than a second criterion value. The fan is configured to become operational when transition is made, while the compressor is operational, from a state in which the temperature difference is smaller than the second criterion value to a state in which the temperature difference is larger than the second criterion value.
According to the present invention, the temperature of the storage compartment can be suppressed from being increased while the compressor is non-operational. Hence, the non-operational period of the compressor can be long. As a result, there can be realized a refrigeration machine with a reduced average amount of consumption of power including power for turning on and off a compressor.
The following describes embodiments of the present invention with reference to figures in detail. It should be noted that the same or corresponding portions in the figures are given the same reference characters and are not described repeatedly.
The following describes an operation of the refrigeration cycle in the refrigeration machine according to the first embodiment with reference to
Next, the following describes a refrigeration machine including a storage compartment and a refrigeration cycle.
Based on a storage compartment temperature Tr and a cooler temperature Te respectively obtained from temperature sensors 7, 8 as shown in
Next, a control method will be described. In the present specification, a “normal operation mode” represents a state in which compressor 1 is driven, expansion device 3 is open and cooler fan 6 is driven to cool inside of storage compartment 13. A behavior in the normal operation mode will be described.
By stopping the operation of compressor 1 while maintaining pressures at high-pressure portion and low-pressure portion of the refrigeration cycle, loss can be reduced when restarting the operation of compressor 1. Moreover, by using cooler 4 having a low temperature, an amount of consumption of power can be reduced. Hence, control device 20 fully closes expansion device 3 (step S2), and stops the operation of compressor 1 (step S3).
When compressor 1 is non-operational, the low temperature provided by the refrigeration cycle cannot be produced, with the result that temperature Tr of storage compartment 13 is gradually increased due to transfer of heat from external air. In order to maintain temperature Tr of storage compartment 13 around the setting temperature, a criterion temperature Ton for restarting the operation of compressor 1 is set. When storage compartment temperature Tr becomes more than or equal to criterion temperature Ton (YES in step S4), cooling is required, with the result that control device 20 makes transition to an operation for restarting the operation of compressor 1 (step S8).
When storage compartment temperature Tr is less than or equal to Ton (NO in step S4), control device 20 continuously maintains compressor 1 to be non-operational with the inside of storage compartment 13 being maintained to be cool. When compressor 1 is continuously maintained to be non-operational, control device 20 determines whether to continuously operate cooler fan 6 (step S5).
When cooler temperature Te is lower than storage compartment temperature Tr (YES in step S5), it can be determined that cooler 4 can be used to cool storage compartment 13. Hence, control device 20 operates only cooler fan 6 (step S6). On the other hand, when cooler temperature Te is higher than storage compartment temperature Tr (NO in step S5), it can be determined that cooler 4 cannot be used for cooling. Hence, control device 20 stops the operation of cooler fan 6 (step S7). After the processes of step S6 or step S7 are ended and the process of steps S2 and S3 are performed again, control device 20 determines again in step S4 whether to restart the operation of compressor 1.
When Tr≥Ton is satisfied in step S4 (YES in S4), control device 20 drives compressor 1 (step S8) and opens expansion device 3 (step S9). Then, the pressure of the low-pressure portion is decreased gradually. Here, control device 20 determines whether or not cooler temperature Te is higher than storage compartment temperature Tr (step S10). When cooler temperature Te is higher than storage compartment temperature Tr (NO in S10), it can be determined that cooler 4 is not sufficiently cooled, so that the determination of step S10 is performed again after performing the processes of steps S8 and S9. When cooler temperature Te is less than or equal to storage compartment temperature Tr (YES in S10), it can be determined that cooler 4 is sufficiently cooled. Hence, control device 20 drives cooler fan 6 having been non-operational, so as to send cool air to storage compartment 13 again.
In the control of the first embodiment, when compressor 1 becomes non-operational, expansion device 3 is fully closed (time t11). By fully closing expansion device 3, the high-pressure refrigerant does not flow into the low-pressure side, whereby the low pressure can be maintained. Therefore, even when cooler fan 6 is maintained to be driven, air having a temperature more than or equal to the storage compartment temperature can be prevented from being supplied to storage compartment 13 for a while (times t11 to t12).
When expansion device 3 is fully closed, cooler temperature Te is not increased abruptly, and the state of Tr>Te is maintained during the period of times t11 to t12. During this period, cooler fan 6 can be driven to cool storage compartment 13. However, by rotating cooler fan 6, air in storage compartment 13 warmed by food brought into storage compartment 13 and external air around storage compartment 13 flows into cooler 4. Accordingly, the liquid refrigerant is evaporated to gradually increase cooler temperature Te (times t11 to t12). The increase of cooler temperature Te leads to increase of storage compartment temperature Tr.
When driving only cooler fan 6 with compressor 1 being non-operational, cooler temperature Te coincides with storage compartment temperature Tr after passage of a certain period of time (time t12). In this state, storage compartment 13 cannot be cooled even though cooler fan 6 is driven, thus resulting in a meaningless operation. Hence, when Tr<Te is satisfied, the operation of cooler fan 6 is stopped (times t12 to t13).
When compressor 1 and cooler fan 6 are non-operational, storage compartment temperature Tr is increased because the cooling source is lost. Moreover, the liquid refrigerant remaining in cooler 4 is evaporated gradually to increase pressure in the pipe, thus resulting in increase of cooler temperature Te. On this occasion, expansion device 3 is in the fully closed state (times t12 to t13). This is due to the following reason: by maintaining the high pressure and low pressure while avoiding mixing of the high-pressure refrigerant and the low-pressure refrigerant, on-off loss is reduced when restarting the operation of compressor 1.
After storage compartment temperature Tr becomes more than temperature Ton, control device 20 restarts the operation of compressor 1 in order to cool storage compartment 13. When the operation of compressor 1 is restarted, if cooler temperature Te is higher than storage compartment temperature Tr, cooler fan 6 is maintained to be non-operational (times t13 to t14). In this way, cooler temperature Te is decreased abruptly.
When cooler temperature Te is decreased abruptly to satisfy Te≥Tr, even if cooler fan 6 is driven, air in the cooler with a temperature less than or equal to storage compartment temperature Tr can be sent securely to the inside of storage compartment 13. Hence, cool air can be sent without increasing storage compartment temperature Tr.
Here, in some case, temperature sensors 7, 8 have variations and tolerances (margins) corresponding to the variations should be provided to the determination process. For example, the condition of the determination in the process of step S5 of
In step S5A, control device 20 compares temperature Tr of storage compartment 13 with cooler temperature Te to determine whether to make cooler fan 6 operational or non-operational. On this occasion, tolerance A is provided in consideration of the variations of the temperature sensors. In step S5A, when Tr-A≥Te is satisfied (YES in S5A), the process proceeds to step S6, whereas when Tr-A≥Te is not satisfied (NO in S5A), the process proceeds to step S7. By taking tolerance A into consideration, cooler fan 6 can become non-operational securely before storage compartment temperature Tr becomes higher than cooler temperature Te.
In step S10A, after restarting the operation of compressor 1, control device 20 compares storage compartment temperature Tr with cooler temperature Te to determine whether to drive cooler fan 6. On this occasion, tolerance B is provided in consideration of the variations of temperature sensors 7, 8. When Te≤Tr-B is not satisfied (NO in S10A), it is determined that the cooler is not sufficiently cooled. Hence, the process proceeds to step S8 and control device 20 maintains the non-operational state of cooler fan 6. When Te≤Tr-B is satisfied, it is determined that cooler 4 is sufficiently cooled. Hence, the process proceeds to step S11 and control device 20 drives cooler fan 6 to send cool air to storage compartment 13.
Thus, by taking tolerances A, B into consideration, cooler fan 6 can be securely prevented from being driven when cooler temperature Te is higher than storage compartment temperature Tr.
In a second embodiment, the following describes a case where two storage compartments are provided. A refrigeration cycle of the refrigeration machine according to the second embodiment is the same as that described in the first embodiment with reference to
The refrigeration machine according to the second embodiment has two or more storage compartments that can be set to different setting temperatures.
The temperature of storage compartment 13A is controlled by a damper 15 provided in an air path that connects between cooler 4 and storage compartment 13A. For example, control device 20 opens or closes damper 15 in accordance with an output value of temperature sensor 7A of storage compartment 13A. By opening damper 15, cooling air flows into storage compartment 13A, with the result that temperature TrA of storage compartment 13A is decreased. Moreover, by closing damper 15, the cooling air cannot flow into storage compartment 13A, with the result that temperature TrA of storage compartment 13A is increased due to transfer of heat from external air. Hence, control device 20 can adjust the temperature of storage compartment 13A by opening or closing damper 15 based on an output value of temperature sensor 7A.
No damper is provided in an air path from cooler 4 to storage compartment 13B. This is due to the following reason: since the setting temperature of storage compartment 13B is low, cooling air needs to always flow thereinto. For example, control device 20 adjusts the temperature of storage compartment 13B by controlling the frequency and ON-OFF of compressor 1 in accordance with an output value of temperature sensor 7B of storage compartment 13B.
Moreover, storage compartment temperature Tr described in the control flow diagram (each of
In such a configuration, the same control is applicable with storage compartment temperature Tr described in the control flow diagram (each of
Expansion device 3B includes a flow path switching valve 9 and capillary tubes 31, 32. Expansion device 3B employs capillary tubes 31, 32, which are pipes having small diameters to provide a pressure difference. An amount of contraction of each of capillary tubes 31, 32 is fixed. Flow path switching valve 9 has one inlet-side flow path P1 and two outlet-side flow paths P2, P3.
By rotating and moving the valve body in flow path switching valve 9 to connect the inlet-side and outlet-side flow paths, a manner of flow of the refrigerant can be switched.
In the case of the flow path switching valve shown in
The other configurations and control flow diagram of the third embodiment are the same as those of the first embodiment, and therefore are not described repeatedly.
It should be noted that as shown in
A feature of a fourth embodiment lies in that compressor 1 is driven with expansion device 3 closed in the operation after compressor 1 becomes non-operational. By controlling compressor 1 and expansion device 3 in this way, pressure at the low pressure portion can be decreased abruptly, whereby cooler fan 6 can be driven promptly.
Finally, with reference to representative figures again, the first to fifth embodiments will be summarized.
With reference to
Preferably, as shown in
Preferably, as shown in
Preferably, as shown in
Preferably, as shown in
Preferably, as shown in
According to the refrigeration machine according to each of the first to fifth embodiments, the storage compartment temperature can be suppressed from being increased while compressor 1 is non-operational. Hence, a non-operational period of the compressor can be long. As a result, an average amount of consumption of power including power for turning on and off compressor 1 can be reduced.
Moreover, in the refrigeration machine according to each of the first to fifth embodiments, the difference between the high pressure of the refrigerant and the low pressure of the refrigerant can be maintained during the non-operational period of compressor 1. As a result, when restarting the operation of compressor 1, it is not necessary to make the difference between the high pressure and the low pressure again, whereby energy loss in the refrigeration cycle when turning on/off compressor 1 can be reduced. Accordingly, the amount of consumption of power of the refrigeration machine can be reduced.
Further, in the refrigeration machine according to each of the first to fifth embodiments, air having a temperature more than or equal to storage compartment temperature Tr can be prevented from being sent to the storage compartment by driving cooler fan 6 with cooler 4 having not been cooled yet immediately after restarting the operation of compressor 1. As a result, temperature Tr of the storage compartment can be prevented from being increased, whereby the temperature of food placed on the storage compartment can be prevented from being increased. As a result, quality of the food can be secured.
Moreover, the refrigeration machine according to each of the first to fifth embodiments provides an energy saving effect by causing cooler fan 6, expansion device 3, and compressor 1 to perform the series of operations in the order described above. For example, when cooler fan 6 is not operated in period Pd2 of t11 to t12 of
Moreover, when expansion device 3 is not fully closed in period Pd2 of t11 to t12 of
The embodiments disclosed herein are illustrative and non-restrictive in any respect. The scope of the present invention is defined by the terms of the claims, rather than the embodiments described above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
This application is a U.S. national stage application of International Application PCT/JP2017/033894 filed on Sep. 20, 2017, the contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/033894 | 9/20/2017 | WO | 00 |