The present invention relates to a refrigeration system, and particularly to a refrigeration system provided with a plurality of utilization units for one air conditioning target space.
As disclosed in Patent Literature 1 (JP 2013-40694 A), there is conventionally a refrigeration apparatus (refrigeration system) provided with a plurality of indoor units (utilization units) for one air conditioning target space such as a large refrigeration warehouse or freezer warehouse. Each utilization unit has an indoor heat exchanger (utilization-side heat exchanger) for exchanging heat between a refrigerant and air.
As disclosed in Patent Literature 2 (JP 4639451 B2), there is an air conditioner in which an indoor unit (utilization unit) is provided with a refrigerant leakage sensor in a case where a flammable refrigerant is used. In this air conditioner, when the refrigerant leakage sensor detects a leakage of the refrigerant, the use of the utilization unit is stopped.
The following may be considered also for the refrigeration system of Patent Literature 1 mentioned above. That is, in a case where the flammable refrigerant is used, a refrigerant leakage sensor similar to the one disclosed in Patent Literature 2 mentioned above is provided as a safety measure. When the refrigerant leakage sensor detects the refrigerant leakage, the use of the utilization unit is stopped. Here, in the refrigeration system of Patent Literature 1, the refrigerant leaked in the utilization unit tends to accumulate in a lower part of the air conditioning target space. For this reason, the refrigeration system of Patent Literature 1 needs to include the refrigerant leakage sensor at the lower part of the air conditioning target space.
However, the refrigeration system of Patent Literature 1 includes a plurality of utilization units for one air conditioning target space. Therefore, if the refrigerant leakage sensor provided at the lower part of the air conditioning target space detects the refrigerant leakage, it is impossible to determine in which utilization unit the refrigerant leakage has occurred. For this reason, in a case where the refrigerant leakage is detected, it is necessary to stop using all the utilization units. This makes it difficult to maintain the temperature of the air conditioning target space such as a refrigeration warehouse and a freezer warehouse, in a case where it is necessary to maintain the temperature of articles stored in the air conditioning target space.
An object of the present invention is to maintain the temperature of one air conditioning target space as much as possible while minimizing a refrigerant leakage in a refrigeration system provided with a plurality of utilization units for the air conditioning target space.
A refrigeration system according to a first aspect includes a plurality of utilization units provided for one air conditioning target space, a refrigerant leakage sensor, and a control unit. Each of the utilization units includes a utilization-side heat exchanger that exchanges heat between a refrigerant and air. The refrigerant leakage sensor detects a leakage of the refrigerant in a lower part of the air conditioning target space. In a case where the refrigerant leakage sensor detects the refrigerant leakage, the control unit performs detection standby control on the utilization units such that the supply of the refrigerant to the utilization-side heat exchangers is temporarily stopped. In a case where the refrigerant leakage is detected based on a state quantity of the refrigerant corresponding to the utilization units under the detection standby control, the control unit stops the use of the utilization unit in which the refrigerant leakage has been detected.
Here, when the refrigerant leakage sensor detects the refrigerant leakage in the air conditioning target space provided in common for the plurality of utilization units, the detection standby control mentioned above is performed first so that it becomes easy to notice a change in the state quantity of the refrigerant caused by the refrigerant leakage from the utilization unit. In the case where the refrigerant leakage is detected based on the state quantity of the refrigerant in the utilization units during the detection standby control, the use of the utilization unit in which the refrigerant leakage has been detected is stopped. This makes it possible to suppress the refrigerant leakage from the utilization unit, in which the refrigerant is leaking, to the air conditioning target space, and to continue the operation of the utilization unit in which the refrigerant is not leaking. The refrigerant leakage in the utilization unit is detected based on the state quantity of the refrigerant. Therefore, in a case where the refrigerant leakage is not detected in any of the utilization units during the detection standby control, it can be determined that the refrigerant leakage sensor has erroneously detected, for example, other flammable gas other than the refrigerant.
As a result, here, the refrigeration system provided with the plurality of utilization units for one air conditioning target space can reliably determine the utilization unit in which the refrigerant is leaking and stop the use of that utilization unit. This makes it possible to minimize the refrigerant leakage to the air conditioning target space and to continue the operation of the utilization unit in which the refrigerant is not leaking, thereby maintaining the temperature of the air conditioning target space as much as possible.
A refrigeration system according to a second aspect further includes a plurality of heat source units provided corresponding to the respective utilization units in the refrigeration system according to the first aspect. Each of the heat source units constitutes a corresponding refrigerant circuit through which the refrigerant circulates, by being connected to the corresponding utilization unit. In other words, here, each of the utilization units includes a refrigerant circuit.
Also in this case, as in the refrigeration system according to the first aspect, the refrigeration system can reliably determine the utilization unit in which the refrigerant is leaking and stop the use of that utilization unit. This makes it possible to minimize the refrigerant leakage to the air conditioning target space and to continue the operation of the utilization unit in which the refrigerant is not leaking, thereby maintaining the temperature of the air conditioning target space as much as possible.
A refrigeration system according to a third aspect is the refrigeration system according to the second aspect, wherein the control unit determines that the refrigerant leakage has been detected in a case where the state quantity of the refrigerant corresponding to the utilization units under the detection standby control indicates that any of the refrigerant circuits constituted by the corresponding utilization units has run out of gas.
The refrigerant circuit including the utilization unit in which the refrigerant is leaking runs out of gas due to the refrigerant leakage. Therefore, here, as described above, the refrigerant leakage is detected in a case where the state quantity of the refrigerant corresponding to the utilization units under the detection standby control indicates that any of the refrigerant circuits constituted by the corresponding utilization units has run out of gas. As a result, here, the utilization unit in which the refrigerant is leaking can be reliably determined based on the state quantity of the refrigerant corresponding to the utilization units under the detection standby control.
A refrigeration system according to a fourth aspect is the refrigeration system according to the second or third aspect, wherein when the control unit stops use of the utilization unit in which the refrigerant leakage has been detected, the control unit performs refrigerant recovery control for causing the heat source unit, which is connected to the utilization unit to be stopped, to recover the refrigerant.
Here, the refrigerant recovery control is performed at the time of stopping the use of the utilization unit in which the refrigerant leakage has been detected. It is thus possible to reduce the amount of refrigerant present in the utilization unit to be stopped. This makes it possible to further reduce the amount of refrigerant leaking from the utilization unit to be stopped to the air conditioning target space.
A refrigeration system according to a fifth aspect further includes a heat source unit provided in common for the plurality of utilization units in the refrigeration system according to the first aspect. The heat source unit is connected to the plurality of utilization units to thereby constitute a refrigerant circuit through which the refrigerant circulates. In other words, here, the refrigerant circuit is provided in common for the plurality of utilization units.
Also in this case, as in the refrigeration system according to the first aspect, the refrigeration system can reliably determine the utilization unit in which the refrigerant is leaking and stop the use of that utilization unit. This makes it possible to minimize the refrigerant leakage to the air conditioning target space and to continue the operation of the utilization unit in which the refrigerant is not leaking, thereby maintaining the temperature of the air conditioning target space as much as possible.
A refrigeration system according to a sixth aspect is the refrigeration system according to the fifth aspect, further including an inlet valve and an outlet valve on a refrigerant inlet side and a refrigerant outlet side, respectively, of each of the utilization-side heat exchangers. The control unit performs the detection standby control using the inlet valve and the outlet valve.
Here, as described above, the control unit performs the detection standby control using the inlet valve and the outlet valve provided on the refrigerant inlet side and the refrigerant outlet side, respectively, of the utilization-side heat exchanger. That is, the inlet valve and the outlet valve that are opened during the operation of the utilization unit are closed during the detection standby control, whereby the supply of the refrigerant to the utilization-side heat exchanger can temporarily be stopped. This surely makes it easy to notice a change in the state quantity of the refrigerant caused by the refrigerant leakage from the utilization unit.
A refrigeration system according to a seventh aspect is the refrigeration system according to the sixth aspect, wherein the control unit determines that the refrigerant leakage has been detected in a case where the state quantity of the refrigerant corresponding to the utilization units under the detection standby control indicates that a pressure of the refrigerant in the corresponding utilization-side heat exchanger is near an atmospheric pressure.
In the utilization unit in which the refrigerant is leaking, the pressure of the refrigerant in the utilization-side heat exchanger decreases to approach the atmospheric pressure due to the refrigerant leakage during the detection standby control. Therefore, here, as described above, the refrigerant leakage is detected in a case where the state quantity of the refrigerant corresponding to the utilization units under the detection standby control indicates that the pressure of the refrigerant in the corresponding utilization-side heat exchanger is near the atmospheric pressure. As a result, here, the utilization unit in which the refrigerant is leaking can be reliably determined based on the state quantity of the refrigerant corresponding to the utilization units under the detection standby control.
A refrigeration system according to an eighth aspect is the refrigeration system according to the sixth or seventh aspect, wherein when the control unit stops use of the utilization unit in which the refrigerant leakage has been detected, the control unit performs refrigerant shut-off control for shutting off flow of the refrigerant to the utilization-side heat exchanger of the utilization unit to be stopped, using the inlet valve and the outlet valve corresponding to that utilization-side heat exchanger.
Here, the refrigerant shut-off control is performed at the time of stopping the use of the utilization unit in which the refrigerant leakage has been detected. As a result, the section between the inlet valve and the outlet valve in the utilization unit to be stopped can be separated from the other section of the refrigerant circuit. This makes it possible to further reduce the amount of refrigerant leaking from the utilization unit to be stopped to the air conditioning target space.
Hereinafter, a refrigeration system according to an embodiment of the present invention will be described with reference to the drawings. A specific configuration of the refrigeration system according to the embodiment of the present invention is not limited to those in the following embodiments and modifications thereof, but can be modified within the scope not departing from the gist of the invention.
<Configuration>
Here, the refrigeration system 1 further includes a heat source unit 2 provided in common for the utilization units 3a, 3b, and 3c. As illustrated in
Next, the refrigerant circuit 10 and a peripheral configuration thereof will be described.
The refrigerant circuit 10 mainly includes a compressor 11, a heat source-side heat exchanger 12, inlet valves 16a, 16b, and 16c, utilization-side expansion valves 15a, 15b, and 15c, utilization-side heat exchangers 14a, 14b, and 14c, outlet valves 17a, 17b, and 17c, and refrigerant pipes (including the refrigerant connection pipes 4 and 5) that connect these devices. The inlet valves 16a, 16b, and 16c, the utilization-side expansion valves 15a, 15b, and 15c, the utilization-side heat exchangers 14a, 14b, and 14c, and the outlet valves 17a, 17b, and 17c are provided in the utilization units 3a, 3b, and 3c, respectively. In the following description, only the configurations provided in the utilization unit 3a will be described among the configurations in the utilization units 3a, 3b, and 3c. The description of the configurations provided in the utilization units 3b and 3c is omitted, since the suffix “a” just needs to be replaced with “b” or “c” for that matter.
The compressor 11 is a device that is provided in the heat source unit 2 and compresses low-pressure gas refrigerant until the gas refrigerant turns into high-pressure gas refrigerant. The compressor 11 is driven by a compressor motor 21.
The heat source-side heat exchanger 12 is a device that is provided in the heat source unit 2 and exchanges heat between the high-pressure gas refrigerant after being compressed in the compressor 11 and air outside the air conditioning target space S (outdoor air). That is, the heat source-side heat exchanger 12 functions as a refrigerant radiator that releases heat from the high-pressure gas refrigerant using outdoor air as a cooling source. A heat source-side fan 22 supplies the outdoor air to the heat source-side heat exchanger 12. The heat source-side fan 22 is provided in the heat source unit 2. The heat source-side fan 22 is driven by a heat source-side fan motor 23. Here, an air-cooled radiator using the outdoor air as a cooling source is adopted as the heat source-side heat exchanger 12, but the heat exchanger is not limited to such a radiator. Alternatively, a water-cooled radiator using water as a cooling source may be used.
As described above, the heat source unit 2 is mainly provided with the compressor 11 and the heat source-side heat exchanger 12. The heat source unit 2 functions as a condensing unit that converts low-pressure gas refrigerant into high-pressure liquid refrigerant.
The inlet valve 16a is a device that is provided in the utilization unit 3a and is capable of shutting off the flow of the high-pressure liquid refrigerant, from which heat has been released in the heat source-side heat exchanger 12, into the utilization unit 3a through the liquid-refrigerant connection pipe 4. The inlet valve 16a is provided on a refrigerant inlet side of the utilization-side heat exchanger 14a. In this case, an electromagnetic valve, opening and closing of which are controllable, is adopted as the inlet valve 16a, but the inlet valve is not limited to such a valve.
The utilization-side expansion valve 15a is a device that is provided in the utilization unit 3a and decompresses the high-pressure liquid refrigerant having passed through the inlet valve 16a until the liquid refrigerant turns into low-pressure liquid refrigerant. Here, a temperature-sensitive expansion valve including a temperature-sensitive part provided on the outlet side of the utilization-side heat exchanger 14a is adopted as the utilization-side expansion valve 15a, but the expansion valve is not limited to such a valve.
The utilization-side heat exchanger 14a is a device that is provided in the utilization unit 3a and exchanges heat between the low-pressure refrigerant after being decompressed in the utilization-side expansion valve 15a and air inside the air conditioning target space S (indoor air). That is, the utilization-side heat exchanger 14a functions as a refrigerant evaporator that evaporates the low-pressure refrigerant using the indoor air as a heating source. A utilization-side fan 31a supplies the indoor air to the utilization-side heat exchanger 14a. In other words, the utilization-side fan 31a is provided as a device that sends, to the air conditioning target space S, the indoor air with which heat has been exchanged in the utilization-side heat exchanger 14a. The utilization-side fan 31a is provided in the utilization unit 3a. The utilization-side fan 31a is driven by a utilization-side fan motor 32a.
The outlet valve 17a is a device that is provided in the utilization unit 3a and is capable of shutting off the flow of the refrigerant flowing backward from the gas-refrigerant connection pipe 5 to the utilization unit 3a. The outlet valve 17a is provided on a refrigerant outlet side of the utilization-side heat exchanger 14a. In this case, a check valve is adopted as the outlet valve 17a. The check valve here allows the refrigerant to flow from the outlet of the utilization-side heat exchanger 14a to the gas-refrigerant connection pipe 5 while shutting off the backflow of the refrigerant from the gas-refrigerant connection pipe 5 to the outlet of the utilization-side heat exchanger 14a. However, the outlet valve is not limited to such a valve.
A pressure sensor 33a is a device that is provided in the utilization unit 3a and detects a refrigerant pressure Px in the utilization-side heat exchanger 14a. The pressure sensor 33a is provided between the inlet valve 16a and the outlet valve 17a, more specifically between the utilization-side heat exchanger 14a and the outlet valve 17a.
In this manner, the utilization unit 3a is mainly provided with the inlet valve 16a, the utilization-side expansion valve 15a, the utilization-side heat exchanger 14a, the outlet valve 17a, the utilization-side fan 31a, and the pressure sensor 33a. The utilization unit 3a functions as a blower coil unit that cools the indoor air by evaporating the low-pressure refrigerant and sends the indoor air to the air conditioning target space S.
The refrigeration system 1 is also provided with a refrigerant leakage sensor 6 that detects a leakage of the refrigerant, as a safety measure against use of flammable refrigerant such as R32. The flammable refrigerant such as R32 is heavier than air. Therefore, when the refrigerant leaks in the utilization units 3a, 3b, and 3c, the leaked refrigerant tends to accumulate in a lower part of the air conditioning target space S below the utilization units 3a, 3b, and 3c. In consideration of this, the refrigerant leakage sensor 6 is provided in a lower part of the air conditioning target space S as illustrated in
As illustrated in
<Basic Operation>
Next, the basic operation of the refrigeration system 1 will be described with reference to
As the basic operation, the refrigeration system 1 performs a refrigeration cycle operation (cooling operation) by which the refrigerant charged into the refrigerant circuit 10 circulates through the refrigerant circuit 10.
Next, the cooling operation in the refrigerant circuit 10 will be described. The control unit 8 controls the operation of each component of the refrigeration system 1 during the cooling operation.
In the heat source unit 2, the compressor 11 compresses the low-pressure gas refrigerant until the gas refrigerant turns into high-pressure gas refrigerant. The high-pressure gas refrigerant after being compressed in the compressor 11 exchanges heat with outdoor air supplied by the heat source-side fan 22 in the heat source-side heat exchanger 12, and heat is released from the high-pressure gas refrigerant. The high-pressure liquid refrigerant, from which heat has been released in the heat source-side heat exchanger 12, is sent to the liquid-refrigerant connection pipe 4 and branched to the utilization units 3a, 3b, and 3c. The high-pressure liquid refrigerant sent to the utilization units 3a, 3b, and 3c flows into the utilization-side expansion valves 15a, 15b, and 15c through the inlet valves 16a, 16b, and 16c, respectively, and is decompressed until turning into low-pressure liquid refrigerant. The low-pressure refrigerant after being decompressed in the utilization-side expansion valves 15a, 15b, and 15c exchanges heat with the indoor air supplied by the utilization-side fans 31a, 31b, and 31c in the utilization-side heat exchangers 14a, 14b, and 14c, respectively, and evaporates. The low-pressure gas refrigerant after being evaporated in the utilization-side heat exchangers 14a, 14b, and 14c joins in the gas-refrigerant connection pipe 5 through the outlet valves 17a, 17b, and 17c, respectively, and is sent to the heat source unit 2. The indoor air cooled in the utilization-side heat exchangers 14a, 14b, and 14c is respectively sent from the utilization units 3a, 3b, and 3c to the air conditioning target space S to cool the air conditioning target space S. The low-pressure gas refrigerant sent to the heat source unit 2 is again compressed in the compressor 11 until turning into high-pressure gas refrigerant.
The cooling operation in the refrigeration system 1 is performed in this manner, and the air conditioning target space S is cooled.
<Operation Performed in Case Where Refrigerant Leakage is Detected>
In the refrigeration system 1, the refrigerant may leak in any of the utilization units 3a, 3b, and 3c due to, for example, the refrigerant pipe being broken during the cooling operation. When the refrigerant leaks in any of the utilization units 3a, 3b, and 3c, the leaked refrigerant accumulates in a lower part of the air conditioning target space S below the utilization units 3a, 3b, and 3c, and the refrigerant leakage sensor 6 detects the refrigerant leakage.
However, the refrigeration system 1 includes the plurality of (in this case, three) utilization units 3a, 3b, and 3c for one air conditioning target space S. Therefore, if the refrigerant leakage sensor 6 detects the refrigerant leakage, it is impossible to determine in which utilization unit the refrigerant leakage has occurred. Therefore, in a case where the refrigerant leakage sensor 6 detects the refrigerant leakage, it is necessary to stop using all the utilization units 3a, 3b, and 3c, that is, stop operating all the refrigerant circuit 10 corresponding to the utilization units 3a, 3b, and 3c, respectively. This makes it difficult to maintain the temperature of the air conditioning target space S such as a refrigeration warehouse and a freezer warehouse, in a case where it is necessary to maintain the temperature of articles stored in the air conditioning target space S.
To address this problem, here, in the case where the refrigerant leakage sensor 6 detects the refrigerant leakage, the control unit 8 performs detection standby control on the utilization units 3a, 3b, and 3c such that the supply of the refrigerant to the utilization-side heat exchangers 14a, 14b, and 14c are temporarily stopped. In a case where the refrigerant leakage is detected based on the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control, the control unit 8 stops the use of the utilization unit in which the refrigerant leakage has been detected.
Next, the operation of the refrigeration system 1 performed in a case where a refrigerant leakage is detected during the cooling operation will be described with reference to
When the refrigerant leakage sensor 6 detects a leakage of the refrigerant in the air conditioning target space S provided in common for the plurality of utilization units 3a, 3b, and 3c, the control unit 8 acquires, from the refrigerant leakage sensor 6, an electric signal indicating detection of the refrigerant leakage in step ST1. The control unit 8 then performs processing of steps ST2 and ST3 described below in order to determine the utilization unit in which the refrigerant leakage has occurred.
In step ST2, the control unit 8 performs detection standby control on the utilization units (here, the utilization units 3a, 3b, and 3c) under the cooling operation such that the supply of the refrigerant to the utilization-side heat exchangers 14a, 14b, and 14c is temporarily stopped. Such detection standby control makes it easy to notice a change in the state quantity of the refrigerant caused by the refrigerant leakage from the utilization units 3a, 3b, and 3c. Here, the compressor 11 is stopped, and the inlet valves 16a, 16b, and 16c and the outlet valves 17a, 17b, and 17c provided on the refrigerant inlet side and the refrigerant outlet side, respectively, of the utilization-side heat exchangers 14a, 14b, and 14c are used for the detection standby control. That is, the compressor 11 is stopped, and the inlet valves 16a, 16b, and 16c that are opened during the cooling operation of the utilization units 3a, 3b, and 3c are closed during the detection standby control, whereby the supply of the refrigerant to the utilization-side heat exchangers 14a, 14b, and 14c can temporarily be stopped. This makes it easy to notice a change in the state quantity of the refrigerant caused by the refrigerant leakage from the utilization units 3a, 3b, and 3c. At this time, in the utilization units 3a, 3b, and 3c, the refrigerant does not flow into the sections ranging from the inlet valves 16a, 16b, and 16c to the outlet valves 17a, 17b, and 17c and including the utilization-side heat exchangers 14a, 14b, and 14c from the other sections of the refrigerant circuit 10. Here, since the check valves are adopted as the outlet valves 17a, 17b, and 17c, only the inlet valves 16a, 16b, and 16c need to be closed. If electromagnetic valves are adopted as the outlet valves 17a, 17b, and 17c, however, it is necessary to close the opened outlet valves 17a, 17b, and 17c together with the inlet valves 16a, 16b, and 16c. Here, time for the detection standby control is set to the minimum possible time (for example, 2 minutes to 20 minutes) necessary for detecting the refrigerant leakage based on the state quantity of the refrigerant in step ST3.
Next, in step ST3, the control unit 8 detects the refrigerant leakage based on the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control. Here, the refrigerant leakage is detected in a case where the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control indicates that the pressure of the refrigerant in the utilization-side heat exchangers 14a, 14b, and 14c is near the atmospheric pressure. In this case, in the utilization unit in which the refrigerant is leaking, the pressure of the refrigerant in the utilization-side heat exchanger decreases to approach the atmospheric pressure during the detection standby control due to the refrigerant leakage. Therefore, here, the refrigerant pressure Px detected by the pressure sensors 33a, 33b, and 33c of the utilization units 3a, 3b, and 3c is set as the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control. It is assumed that the refrigerant leakage is detected when the refrigerant pressure Px as the state quantity of the refrigerant reaches a refrigerant leakage determination pressure Pxm or less that is set based on the atmospheric pressure. In this manner, here, the utilization unit in which the refrigerant is leaking is reliably determined based on the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control. Here, the refrigerant pressure Px detected by the pressure sensors 33a, 33b, and 33c is adopted as the state quantity of the refrigerant for detecting the refrigerant leakage, but the state quantity is not limited to the refrigerant pressure. The control unit 8 then performs the processing of step ST4 described below in order to stop the use of the utilization unit in which the refrigerant leakage has been detected. Meanwhile, the control unit 8 performs the processing of step ST5 described below in order to continue the operation of the utilization unit in which the refrigerant leakage has not been detected.
In step ST4, the control unit 8 stops the use of the utilization unit in which the refrigerant leakage has been detected. Here, “to stop the use of the utilization unit” means to stop the cooling operation by the utilization unit in which the refrigerant leakage has been detected. For example, in a case where the refrigerant leakage is detected in the utilization unit 3a, the inlet valve 16a and the outlet valve 17a of the utilization unit 3a to be stopped are closed (that is, the inlet valve 16a and the outlet valve 17a that have been closed under the detection standby control of step ST2 remain closed). As a result, the utilization-side heat exchanger 14a does not function as a refrigerant evaporator, and the cooling operation by the utilization unit 3a is stopped. In step ST5, the control unit 8 continues the operation of the utilization unit in which the refrigerant leakage has not been detected. Here, “to continue the operation of the utilization unit” means to continue the cooling operation by the utilization unit in which the refrigerant leakage has not been detected. For example, in a case where the refrigerant leakage is not detected in the utilization units 3b and 3c, the compressor 11 is operated, and the inlet valves 16b, 16c and the outlet valves 17b, 17c that have been temporarily closed under the detection standby control of step ST2 are opened, whereby the cooling operation by the utilization units 3b and 3c is continued. As described above, according to the processing of steps ST4 and ST5, in the case where the refrigerant leakage is detected based on the state quantity of the refrigerant in the utilization units 3a, 3b, and 3c during the detection standby control, the use of the utilization unit in which the refrigerant leakage has been detected is stopped. This makes it possible to suppress the refrigerant leakage from the utilization unit, in which the refrigerant is leaking, to the air conditioning target space S, and to continue the operation of the utilization unit in which the refrigerant is not leaking.
As a result, here, the refrigeration system 1 provided with the plurality of utilization units 3a, 3b, and 3c for one air conditioning target space S can reliably determine the utilization unit in which the refrigerant is leaking and stop the use of that utilization unit. This makes it possible to minimize the refrigerant leakage to the air conditioning target space S and to continue the operation of the utilization unit in which the refrigerant is not leaking, thereby maintaining the temperature of the air conditioning target space S as much as possible.
In addition, here, the inlet valve 16a of the utilization unit 3a to be stopped is closed in step ST4, making it possible to shut off the flow of the refrigerant from the liquid-refrigerant connection pipe 4 into the utilization-side heat exchanger 14a while at the same time shutting off, with the outlet valve 17a, the flow of the refrigerant from the gas-refrigerant connection pipe 5 into the utilization-side heat exchanger 14a. That is, here, when the use of the utilization unit 3a in which the refrigerant leakage has been detected is stopped in step ST4, refrigerant shut-off control is also performed in which the inlet valve 16a and the outlet valve 17a corresponding to the utilization-side heat exchanger 14a of the utilization unit 3a to be stopped are used to shut off the flow of the refrigerant into the utilization-side heat exchanger 14a.
Here, the refrigerant shut-off control is performed in this manner at the time of stopping the use of the utilization unit in which the refrigerant leakage has been detected. As a result, the section between the inlet valve and the outlet valve in the utilization unit to be stopped can be separated from the other section of the refrigerant circuit 10. This makes it possible to further reduce the amount of refrigerant leaking from the utilization unit to be stopped to the air conditioning target space S. Furthermore, in this case, the outlet valves 17a, 17b, and 17c are check valves. Therefore, in a case where the pressure of the refrigerant in the section between the inlet valve and the outlet valve in the utilization unit to be stopped is higher than the pressure of the refrigerant in the gas-refrigerant connection pipe 5, it is possible to return the former refrigerant to the section of the refrigerant circuit 10 that is under operation.
<First Modification>
The refrigerant leakage sensor 6 may erroneously detect flammable gas different from the refrigerant. For example, in a refrigeration warehouse or a freezer warehouse, foods are stored as articles in the air conditioning target space S, and thus ethylene gas or the like may be generated. The refrigerant leakage sensor 6 may erroneously detect such flammable gas.
Therefore, here, the processing of step ST6 illustrated in
As described above, here, in the case where the refrigerant leakage sensor 6 has detected the refrigerant leakage in the air conditioning target space S but has not detected the refrigerant leakage in any of the utilization units 3a to 3c during the detection standby control, it can be determined that the refrigerant leakage sensor 6 has erroneously detected, for example, other flammable gas other than the refrigerant.
<Second Modification>
For example, the above processing of steps ST2 to ST5, in the operation performed in the case where the refrigerant leakage has been detected, may be performed simultaneously for all the utilization units 3a, 3b, and 3c, or sequentially for the utilization units 3a, 3b, and 3c.
In the refrigeration system 1 according to the first embodiment, as illustrated in
<Configuration>
Here, the refrigeration system 1 includes a plurality of (in this case, three) heat source units 2a, 2b, and 2c provided corresponding to the utilization units 3a, 3b, and 3c, respectively. As illustrated in
Next, the refrigerant circuits 10a, 10b, and 10c and peripheral configurations thereof will be described. In the following description, the refrigerant circuit 10a and the peripheral configuration thereof will be described. The description of the refrigerant circuits 10b and 10c and the peripheral configurations thereof is omitted, since the suffix “a” just needs to be replaced with “b” or “c” for that matter.
The refrigerant circuit 10a mainly includes a compressor 11a, a heat source-side heat exchanger 12a, a heat source-side expansion valve 13a, a utilization-side heat exchanger 14a, and refrigerant pipes (including the refrigerant connection pipes 4a and 5a) that connect these devices.
The compressor 11a is a device that is provided in the heat source unit 2a and compresses low-pressure gas refrigerant until the gas refrigerant turns into high-pressure gas refrigerant. The compressor 11a is driven by a compressor motor 21a.
The heat source-side heat exchanger 12a is a device that is provided in the heat source unit 2a and exchanges heat between the high-pressure gas refrigerant after being compressed in the compressor 11a and air outside the air conditioning target space S (outdoor air). That is, the heat source-side heat exchanger 12a functions as a refrigerant radiator that releases heat from the high-pressure gas refrigerant using outdoor air as a cooling source. A heat source-side fan 22a supplies the outdoor air to the heat source-side heat exchanger 12a. The heat source-side fan 22a is provided in the heat source unit 2a. The heat source-side fan 22a is driven by a heat source-side fan motor 23a. Here, an air-cooled radiator using the outdoor air as a cooling source is adopted as the heat source-side heat exchanger 12a, but the heat exchanger is not limited to such a radiator. Alternatively, a water-cooled radiator using water as a cooling source may be used.
The heat source-side expansion valve 13a is a device that is provided in the heat source unit 2a and decompresses the high-pressure liquid refrigerant, from which heat has been released in the heat source-side heat exchanger 12a, until the liquid refrigerant turns into low-pressure liquid refrigerant. In this case, an electric expansion valve, the opening degree of which is controllable, is adopted as the heat source-side expansion valve 13a, but the expansion valve is not limited to such a valve.
A pressure sensor 33a is a device that is provided in the heat source unit 2a and detects a refrigerant pressure Ps on the intake side of the compressor 11a.
In this manner, the heat source unit 2a is mainly provided with the compressor 11a, the heat source-side heat exchanger 12a, the heat source-side expansion valve 13a, and the pressure sensor 33a. The heat source unit 2a functions as a condensing unit that converts low-pressure gas refrigerant into high-pressure liquid refrigerant.
The utilization-side heat exchanger 14a is a device that is provided in the utilization unit 3a and exchanges heat between the low-pressure refrigerant after being decompressed in the heat source-side expansion valve 13a and air inside the air conditioning target space S (indoor air). That is, the utilization-side heat exchanger 14a functions as a refrigerant evaporator that evaporates the low-pressure refrigerant using the indoor air as a heating source. A utilization-side fan 31a supplies the indoor air to the utilization-side heat exchanger 14a. In other words, the utilization-side fan 31a is provided as a device that sends, to the air conditioning target space S, the indoor air with which heat has been exchanged in the utilization-side heat exchanger 14a. The utilization-side fan 31a is provided in the utilization unit 3a. The utilization-side fan 31a is driven by a utilization-side fan motor 32a.
In this manner, the utilization unit 3a is mainly provided with the utilization-side heat exchanger 14a and the utilization-side fan 31a. The utilization unit 3a functions as a blower coil unit that cools the indoor air by evaporating the low-pressure refrigerant and sends the indoor air to the air conditioning target space S.
The refrigeration system 1 is also provided with a refrigerant leakage sensor 6 that detects a leakage of the refrigerant, as a safety measure against use of flammable refrigerant such as R32. The flammable refrigerant such as R32 is heavier than air. Therefore, when the refrigerant leaks in the utilization units 3a, 3b, and 3c, the leaked refrigerant tends to accumulate in a lower part of the air conditioning target space S below the utilization units 3a, 3b, and 3c. In consideration of this, the refrigerant leakage sensor 6 is provided in a lower part of the air conditioning target space S as illustrated in
As illustrated in
<Basic Operation>
Next, the basic operation of the refrigeration system 1 will be described with reference to
As the basic operation, the refrigeration system 1 performs a refrigeration cycle operation (cooling operation) by which the refrigerant charged into the refrigerant circuits 10a, 10b, and 10c circulates through the refrigerant circuits 10a, 10b, and 10c.
Next, the cooling operation in the refrigerant circuits 10a, 10b, and 10c will be described. In the following description, the cooling operation in the refrigerant circuit 10a will be described. The description of the cooling operations in the refrigerant circuits 10b and 10c is omitted, since the suffix “a” just needs to be replaced with “b” or “c” for that matter. The control unit 8 controls the operation of each component of the refrigeration system 1 during the cooling operation.
In the heat source unit 2a, the compressor 11a compresses the low-pressure gas refrigerant until the gas refrigerant turns into high-pressure gas refrigerant. The high-pressure gas refrigerant after being compressed in the compressor 11a exchanges heat with outdoor air supplied by the heat source-side fan 22a in the heat source-side heat exchanger 12a, and heat is released from the high-pressure gas refrigerant. The high-pressure liquid refrigerant, from which heat has been released in the heat source-side heat exchanger 12a, flows into the heat source-side expansion valve 13a and is decompressed until turning into low-pressure liquid refrigerant. The low-pressure refrigerant after being decompressed in the heat source-side expansion valve 13a is sent to the utilization unit 3a through the liquid-refrigerant connection pipe 4a. The low-pressure refrigerant sent to utilization unit 3a exchanges heat with the indoor air supplied by the utilization-side fan 31a in the utilization-side heat exchanger 14a, and evaporates. The low-pressure gas refrigerant after being evaporated in the utilization-side heat exchanger 14a is sent to the heat source unit 2a through the gas-refrigerant connection pipe 5a. The indoor air cooled in the utilization-side heat exchanger 14a is sent from the utilization unit 3a to the air conditioning target space S to cool the air conditioning target space S. The low-pressure gas refrigerant sent to the heat source unit 2a is again compressed in the compressor 11a until turning into high-pressure gas refrigerant.
The cooling operation in the refrigeration system 1 is performed in this manner, and the air conditioning target space S is cooled.
<Operation Performed in Case Where Refrigerant Leakage is Detected>
Also in the refrigeration system 1 of the present embodiment, similarly to the first embodiment, the refrigerant leakage sensor 6 detects a refrigerant leakage that occurs in any of the utilization units 3a, 3b, and 3c due to, for example, the refrigerant pipe being broken during the above-mentioned cooling operation.
However, the refrigeration system 1 of the present embodiment also includes the plurality of (in this case, three) utilization units 3a, 3b, and 3c for one air conditioning target space S. Therefore, the refrigerant leakage sensor 6 cannot determine in which utilization unit the refrigerant leakage has occurred, as in the first embodiment. This makes it difficult to maintain the temperature of the air conditioning target space S such as a refrigeration warehouse and a freezer warehouse, in a case where it is necessary to maintain the temperature of articles stored in the air conditioning target space S.
To address this problem, similarly to the first embodiment, in the case where the refrigerant leakage sensor 6 detects the refrigerant leakage, the control unit 8 performs detection standby control on the utilization units 3a, 3b, and 3c such that the supply of the refrigerant to the utilization-side heat exchangers 14a, 14b and 14c are temporarily stopped. In a case where the refrigerant leakage is detected based on the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control, the control unit 8 stops the use of the utilization unit in which the refrigerant leakage has been detected.
Next, the operation of the refrigeration system 1 performed in a case where a refrigerant leakage is detected during the cooling operation will be described with reference to
When the refrigerant leakage sensor 6 detects a leakage of the refrigerant in the air conditioning target space S provided in common for the plurality of utilization units 3a, 3b, and 3c, the control unit 8 acquires, from the refrigerant leakage sensor 6, an electric signal indicating detection of the refrigerant leakage in step ST1, as in the first embodiment. The control unit 8 then performs processing of steps ST2 and ST3 described below in order to determine the utilization unit in which the refrigerant leakage has occurred.
In step ST2, the control unit 8 performs detection standby control on the utilization units (here, the utilization units 3a, 3b, and 3c) under the cooling operation such that the supply of the refrigerant to the utilization-side heat exchangers 14a, 14b, and 14c is temporarily stopped. Such detection standby control makes it easy to notice a change in the state quantity of the refrigerant caused by the refrigerant leakage from the utilization units 3a, 3b, and 3c. In this case, the compressors 11a, 11b, and 11c are stopped, and the detection standby control is performed using the heat source-side expansion valves 13a, 13b, and 13c. That is, the compressors 11a, 11b, and 11c are stopped, and the heat source-side expansion valves 13a, 13b, and 13c that are opened during the cooling operation of the utilization units 3a, 3b, and 3c are closed during the detection standby control, whereby the supply of the refrigerant to the utilization-side heat exchangers 14a, 14b, and 14c can temporarily be stopped. This makes it easy to notice a change in the state quantity of the refrigerant caused by the refrigerant leakage from the utilization units 3a, 3b, and 3c. At this time, if the refrigerant leaks from the utilization units 3a, 3b, and 3c, the pressure of the refrigerant is lowered in low-pressure sections of the refrigerant circuits 10a, 10b, and 10c constituted by the utilization units 3a, 3b, and 3c (sections ranging from the heat source-side expansion valves 13a, 13b, and 13c to the compressors 11a, 11b, and 11c and including the utilization units 3a, 3b, and 3c in between). Here, time for the detection standby control is set to the minimum possible time (for example, 2 minutes to 20 minutes) necessary for detecting the refrigerant leakage based on the state quantity of the refrigerant in step ST3.
Next, in step ST3, the control unit 8 detects the refrigerant leakage based on the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control. Here, the refrigerant leakage is detected in a case where the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control indicates that the refrigerant circuits 10a, 10b, and 10c constituted by the utilization units 3a, 3b, and 3c have run out of gas. In this case, in the utilization unit in which the refrigerant is leaking, the pressure of the refrigerant in the low-pressure section of the refrigerant circuit decreases due to the refrigerant leakage during the detection standby control and the refrigerant circuit runs out of gas. Therefore, here, the refrigerant pressure Ps detected by the pressure sensors 33a, 33b, and 33c of the heat source units 2a, 2b, and 2c is set as the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control. It is assumed that the refrigerant leakage is detected when the refrigerant pressure Ps as the state quantity of the refrigerant reaches a refrigerant leakage determination pressure Psm or less that indicates that the refrigerant circuit has run out of gas. In this manner, here, the utilization unit in which the refrigerant is leaking is reliably determined based on the state quantity of the refrigerant corresponding to the utilization units 3a, 3b, and 3c under the detection standby control. Here, the refrigerant pressure Ps detected by the pressure sensors 33a, 33b, and 33c is adopted as the state quantity of the refrigerant for detecting the refrigerant leakage, but the state quantity is not limited to the refrigerant pressure. The control unit 8 then performs the processing of step ST14 described below in order to stop the use of the utilization unit in which the refrigerant leakage has been detected. Meanwhile, the control unit 8 performs the processing of step ST5 described below in order to continue the operation of the utilization unit in which the refrigerant leakage has not been detected.
In step ST14, the control unit 8 stops the use of the utilization unit in which the refrigerant leakage has been detected. Here, “to stop the use of the utilization unit” means to stop the cooling operation by the refrigerant circuit corresponding to the utilization unit in which the refrigerant leakage has been detected. For example, in a case where the refrigerant leakage is detected in the utilization unit 3a, the operation of the compressor 11a is stopped and the heat source-side expansion valve 13a is closed (that is, the compressor 11a that has been stopped under the detection standby control of step ST2 remains stopped, and the heat source-side expansion valve 13a that has been closed under the detection standby control of step ST2 remains closed). As a result, the cooling operation by the refrigerant circuit 10a corresponding to the utilization unit 3a is stopped. In step ST5, the control unit 8 continues the operation of the utilization unit in which the refrigerant leakage has not been detected. Here, “to continue the operation of the utilization unit” means to continue the cooling operation by the utilization unit in which the refrigerant leakage has not been detected. For example, in a case where the refrigerant leakage is not detected in the utilization units 3b and 3c, the operation of the compressors 11b and 11c that have been temporarily stopped under the detection standby control of step ST2 is restarted, and the heat source-side expansion valves 13b and 13c that have been temporarily closed under the detection standby control of step ST2 are opened. This enables the refrigerant circuits 10b and 10c corresponding to the utilization units 3b and 3c to continue the cooling operation. As described above, according to the processing of steps ST14 and ST5, in the case where the refrigerant leakage is detected based on the state quantity of the refrigerant in the utilization units 3a, 3b, and 3c during the detection standby control, the use of the utilization unit in which the refrigerant leakage has been detected is stopped. This makes it possible to suppress the refrigerant leakage from the utilization unit, in which the refrigerant is leaking, to the air conditioning target space S, and to continue the operation of the utilization unit in which the refrigerant is not leaking.
As a result, here, the refrigeration system 1 provided with the plurality of utilization units 3a, 3b, and 3c for one air conditioning target space S can reliably determine the utilization unit in which the refrigerant is leaking and stop the use of that utilization unit. This makes it possible to minimize the refrigerant leakage to the air conditioning target space S and to continue the operation of the utilization unit in which the refrigerant is not leaking, thereby maintaining the temperature of the air conditioning target space S as much as possible.
<First Modification>
Some refrigerant may remain in the utilization-side heat exchanger or the refrigerant pipe and the like of the utilization unit in which the refrigerant has leaked, even after the use of that utilization unit is stopped through the processing of step ST14 in the operation performed in the case where the refrigerant leakage has been detected. For this reason, the refrigerant may leak from the utilization unit, the use of which has been stopped through the processing of step ST14, to the air conditioning target space S.
Therefore, here, in the case where there is the utilization unit in which the refrigerant leakage has been detected through the processing of step ST3, the processing of step ST7 illustrated in
Here, the refrigerant recovery control is performed in this manner at the time of stopping the use of the utilization unit in which the refrigerant leakage has been detected. It is thus possible to reduce the amount of refrigerant present in the utilization unit to be stopped. This makes it possible to further reduce the amount of refrigerant leaking from the utilization unit to be stopped to the air conditioning target space S.
<Second Modification>
Also in this case, the refrigerant leakage sensor 6 may erroneously detect gas as in the configuration of the first embodiment. Therefore, also in this case, the processing similar to that of the first modification of the first embodiment (processing of step ST6 illustrated in
As described above, also in this case, if the refrigerant leakage sensor 6 has detected the refrigerant leakage in the air conditioning target space S but has not detected the refrigerant leakage in any of the utilization units 3a to 3c during the detection standby control, it can be determined that the refrigerant leakage sensor 6 has erroneously detected, for example, other flammable gas other than the refrigerant.
<Third Modification>
Furthermore, also in this case, the above processing of steps ST2, ST3, ST14, and ST5, in the operation performed in the case where the refrigerant leakage has been detected, may be performed simultaneously for all the utilization units 3a, 3b, and 3c, or sequentially for the utilization units 3a, 3b, and 3c as in the second modification of the first embodiment.
The present invention is widely applicable to a refrigeration system provided with a plurality of utilization units for one air conditioning target space.
Number | Date | Country | Kind |
---|---|---|---|
2016-140612 | Jul 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2017/025241 | 7/11/2017 | WO | 00 |