Refrigerator airflow distribution system and method

Information

  • Patent Grant
  • 6539729
  • Patent Number
    6,539,729
  • Date Filed
    Friday, January 5, 2001
    23 years ago
  • Date Issued
    Tuesday, April 1, 2003
    21 years ago
Abstract
A refrigerator includes a vertically extending airflow distribution assembly for reducing vertical temperature gradients therein, and laterally extending air passages are in flow communication with the air distribution assembly for reducing horizontal temperature gradients therein. A single fan simultaneously directs freezer compartment air into the air distribution assembly, the laterally extending passages and into a storage drawer for temperature regulation therein. A damper is located in flow communication with a light assembly and is selectively positionable to cool the refrigeration compartment through the air distribution assembly and the laterally extending passages, as well as to remove heat from the light assembly that may damage a refrigeration compartment liner.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to refrigerators, and more specifically, to an apparatus for reducing temperature gradients in refrigerator fresh food compartments.




Known refrigerators typically regulate a temperature of a fresh food compartment by opening and closing a damper established in flow communication with a freezer compartment, and by operating a fan to draw cold freezer compartment air into the fresh food compartment as needed to maintain a desired temperature in the fresh food compartment.




In known refrigerators, however, achieving uniform temperatures in the fresh food compartment is challenging. For a variety of reasons, items placed in upper regions of the fresh food compartment tend to be undercooled, and items placed in lower regions of the fresh food compartment tend to be overcooled. In addition, items placed nearer to a back wall of the fresh food compartment may be chilled more than items placed farther away from the back wall. These vertical and horizontal temperature gradients in fresh food compartments are undesirable. While efforts have been made to control and improve airflow distribution in refrigerator fresh food compartments, see, for example U.S. Pat. No. 6,055,820, lower cost and simpler airflow distribution systems are desired.




In addition, known refrigerators typically include lamps to illuminate refrigeration compartments. Typically, the lamps are illuminated in response to switches or sensors that energize the lamp when the respective refrigerator door is opened. When the door is open for an extended period of time, however, heat generated in the lamp can rise to levels that may damage the refrigeration compartment liner. If the liner is damaged, refrigerator performance and reliability is compromised.




BRIEF SUMMARY OF THE INVENTION




In an exemplary embodiment, a refrigerator includes a freezer compartment and a fresh food compartment including a first side and a second side opposite the first side. An airflow distribution assembly is located in the fresh food compartment in flow communication with the freezer compartment, and extends vertically along the first side of the fresh food compartment for distributing freezer compartment air into the fresh food compartment. Lateral air passages also extend from the first side of the fresh food compartment to the second side of the fresh food compartment and are in flow communication with the air distribution assembly. The air distribution assembly reduces vertical temperature gradients by regulating airflow into the first side of the fresh food compartment, such as the back wall of the compartment, and the lateral air passages introduce freezer compartment air into the opposite side of the fresh food compartment, such as the front side, and therefore reduce horizontal temperature gradients in the fresh food compartment.




The air distribution assembly and the laterally extending passages are in flow communication with a single fan that simultaneously directs freezer compartment air into the air distribution assembly and also into the laterally extending passages. Still further, air is delivered from the air distribution assembly to a storage drawer for temperature regulation therein. Thus, freezer compartment air is distributed to front and rear sides of the fresh food compartment, as well as to a storage drawer, with a single fan.




A damper is located in flow communication with a light assembly in the fresh food compartment. The damper is selectively positionable between a closed position allowing the fan to cool the fresh food compartment, and an open position that creates a pressure drop in the light assembly and causes air to flow through the light assembly and remove heat that may damage a refrigeration compartment liner when the light assembly is energized for an extended time.




A single damper and a single fan are therefore employed to regulate temperature in a refrigerator fresh food compartment, reduce temperature gradients in the compartment, supply freezer compartment air to a storage drawer, and remove heat generated in a light assembly that could damage the refrigerator liner.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a refrigerator including an airflow distribution assembly;





FIG. 2

is a partial perspective cut away view of a portion of the refrigerator shown in

FIG. 1

;





FIG. 3

is a front elevational view of a portion of the refrigerator shown in

FIG. 1

;





FIG. 4

is a sectional view of the portion of the refrigerator shown in

FIG. 3

;





FIG. 5

is a perspective view of the airflow distribution assembly shown in

FIGS. 1-4

;





FIG. 6

is a front elevational view of a portion of a second embodiment of a refrigerator;





FIG. 7

is a sectional view of the portion of the refrigerator shown in

FIG. 6

; and





FIG. 8

is a functional schematic view of a portion of the refrigerator shown in FIGS.


6


and


7


.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates an exemplary side-by-side refrigerator


100


in which the invention may be practiced. It is contemplated, however, that the teaching of the description set forth below is applicable to other types of refrigeration appliances, including but not limited to top and bottom mount refrigerators wherein undesirable temperature gradients exist. The present invention is therefore not intended to be limited to be limited to any particular type or configuration of a refrigerator, such as refrigerator


100


.




Refrigerator


100


includes a fresh food storage compartment


102


and freezer storage compartment


104


, an outer case


106


and inner liners


108


and


110


. A space between case


106


and liners


108


and


110


, and between liners


108


and


110


, is filled with foamed-in-place insulation. Outer case


106


normally is formed by folding a sheet of a suitable material, such as pre-painted steel, into an inverted U-shape to form top and side walls of case


106


. A bottom wall of case


106


normally is formed separately and attached to the case side walls and to a bottom frame that provides support for refrigerator


100


. Inner liners


108


and


110


are molded from a suitable plastic material to form freezer compartment


104


and fresh food compartment


106


, respectively. Alternatively, liners


108


,


110


may be formed by bending and welding a sheet of a suitable metal, such as steel. The illustrative embodiment includes two separate liners


108


,


110


as it is a relatively large capacity unit and separate liners add strength and are easier to maintain within manufacturing tolerances. In smaller refrigerators, a single liner is formed and a mullion spans between opposite sides of the liner to divide it into a freezer compartment and a fresh food compartment.




A breaker strip


112


extends between a case front flange and outer front edges of liners. Breaker strip


112


is formed from a suitable resilient material, such as an extruded acrylo-butadiene-syrene based material (commonly referred to as ABS).




The insulation in the space between liners


108


,


110


is covered by another strip of suitable resilient material, which also commonly is referred to as a mullion


114


. Mullion


114


also preferably is formed of an extruded ABS material. It will be understood that in a refrigerator with separate mullion dividing an unitary liner into a freezer and a fresh food compartment, a front face member of mullion corresponds to mullion


114


. Breaker strip


112


and mullion


114


form a front face, and extend completely around inner peripheral edges of case


106


and vertically between liners


108


,


110


. Mullion


114


, insulation between compartments, and a spaced wall of liners separating compartments, sometimes are collectively referred to herein as a center mullion wall


116


.




Shelves


118


and slide-out drawers


120


,


121


normally are provided in fresh food compartment


102


to support items being stored therein. A bottom drawer or pan


122


partly forms a quick chill and thaw system (not shown in

FIG. 1

) selectively controlled, together with other refrigerator features, by a microprocessor (not shown) according to user preference via manipulation of a control interface


124


mounted in an upper region of fresh food storage compartment


102


and coupled to the microprocessor. Shelves


126


and wire baskets


128


are also provided in freezer compartment


104


. In addition, an ice maker


130


may be provided in freezer compartment


104


.




A freezer door


132


and a fresh food door


134


close access openings to fresh food and freezer compartments


102


,


104


, respectively. Each door


132


,


134


is mounted by a top hinge


136


and a bottom hinge (not shown) to rotate about its outer vertical edge between an open position, as shown in

FIG. 1

, and a closed position (not shown) closing the associated storage compartment. Freezer door


132


includes a plurality of storage shelves


138


and a sealing gasket


140


, and fresh food door


134


also includes a plurality of storage shelves


142


and a sealing gasket


144


.




For improved airflow and reduced temperature gradients within fresh food compartment


102


, an airflow distribution assembly


150


extends along a rear wall of fresh food compartment


102


. As explained below, airflow distribution assembly


150


provides metered distribution of cold air from freezer compartment


104


. In addition, airflow distribution assembly


150


supplies cold air to slide-out drawer


120


for temperature regulation of meat and/or vegetables stored therein.





FIG. 2

is a partial cutaway view of fresh food compartment


102


illustrating storage drawers


120


,


121


stacked upon one another and positioned, in one embodiment, above a quick chill and thaw system


160


. Quick chill and thaw system


160


includes an air handler


162


and pan


122


located adjacent a pentagonal-shaped machinery compartment


164


(shown in phantom in

FIG. 2

) to minimize fresh food compartment space utilized by quick chill and thaw system


160


. Storage drawers


120


includes a rear wall


152


having a cutout portion


153


therein for receiving regulated airflow from airflow distribution assembly


150


(shown in FIG.


1


). Slide-out drawer


121


is a conventional slide-out drawer without internal temperature control, and a temperature of storage drawer


121


is therefore substantially equal to an operating temperature of fresh food compartment


102


. In an alternative embodiment, drawer


121


also receives cold air from airflow distribution assembly


150


.




Quick chill and thaw pan


122


is positioned slightly forward of storage drawers


120


to accommodate machinery compartment


164


, and an air handler


162


selectively controls a temperature of air in pan


122


and circulates air within pan


122


to increase heat transfer to and from pan contents for timely thawing and rapid chilling, respectively. When quick thaw and chill system


160


is inactivated, pan


122


reaches a steady state at a temperature equal to the temperature of fresh food compartment


102


, and pan


122


functions as a third storage drawer. In alternative embodiments, greater or fewer numbers of storage drawers


120


,


121


and quick chill and thaw systems


160


, and other relative sizes of quick chill pans


122


and storage drawers


120


,


121


are employed.




It is recognized that the present invention operates independently of quick chill and thaw system


160


and quick chill and thaw pan


122


. Therefore, refrigerator


100


is for illustrative purposes only, and the invention is in no way intended to be limited to refrigerators including quick chill and thaw systems.




In accordance with known refrigerators, machinery compartment


164


at least partially contains components for executing a vapor compression cycle for cooling air. The components include a compressor (not shown), a condenser (not shown), an expansion device (not shown), and an evaporator (not shown) connected in series and charged with a refrigerant. The evaporator is a type of heat exchanger which transfers heat from air passing over the evaporator to a refrigerant flowing through the evaporator, thereby causing the refrigerant to vaporize.




The vapor cycle components are controlled by a microprocessor and deliver cooled air to freezer compartment


104


(shown in FIG.


1


). Temperature regulation of fresh food compartment


102


(shown in

FIG. 1

) is obtained by opening or closing a damper in flow communication with an opening through center mullion wall


116


(shown in

FIG. 1

) and drawing air into fresh food compartment


102


with a fan (not shown). Airflow distribution assembly


150


(shown in

FIG. 1

) provides even distribution of freezer compartment air throughout fresh food compartment


102


and into slide out drawer


120


for meat and vegetable temperature regulation.





FIG. 3

is a front elevational view of fresh food compartment


102


and including air distribution assembly


150


attached to a rear wall of liner


108


. Air distribution assembly


150


is in flow communication with freezer compartment


104


(shown in

FIG. 1

) through a duct


170


and a damper (not shown) in flow communication with an opening through center mullion wall


116


(shown in FIG.


1


). Duct


170


is located at the top of fresh food compartment


102


, and a fan (not shown) is used to draw freezer compartment air through the damper and duct


170


and downwardly into fresh food compartment


102


through vents


174


in a cover


176


of air distribution assembly


150


. Cover


176


extends substantially from a top of fresh food compartment


102


to a mid-section of fresh food compartment


102


and is substantially centered between side walls of fresh food liner


108


. A lower end of air distribution assembly includes a discharge


178


having vents for supplying freezer compartment air to storage drawer


120


(shown in

FIGS. 1 and 2

) and regulate temperature therein.




In alternative embodiments, other relative positions of duct


170


and air distribution assembly


150


are employed with respect to one another and with respect to fresh food compartment


102


. For example, in one alternative embodiment, air distribution assembly


150


is attached to a side wall of fresh food liner


108


. In a further alternative embodiment, duct


170


is located elsewhere than at the top of fresh food compartment


102


and air distribution assembly is used to direct air upwardly and/or downwardly from duct


170


to fresh food compartment


102


. In still another alternative embodiment, air distribution assembly


150


is off-centered on one of the vertical walls of liner


108


.





FIG. 4

is a sectional view of fresh food compartment


102


illustrating air distribution assembly extending along a top and rear wall of liner


108


. Air distribution assembly includes a hood portion


180


extending along the top of fresh food compartment


102


, discharge


178


positioned for engagement with cutout portion of storage drawer


120


(see FIG.


2


), and a vent portion


182


extending between hood portion


180


and discharge


178


. In one embodiment, a manually adjustable knob


184


is located proximally to discharge


178


for user adjustment of airflow through discharge


178


into storage drawer


120


. In an alternative embodiment, electronic controls are employed to select, deselect, and adjust airflow into storage drawer


120


.




Air distribution assembly


150


, as illustrated in

FIG. 4

, is compact in size to minimize impact on useable space in fresh food compartment


102


, while providing regulated airflow into lower portions of fresh food compartment


102


to reduce temperature gradients therein. Vents


174


(shown in

FIG. 3

) are strategically positioned at selected vertical elevations to optimize airflow conditions in fresh food compartment


102


over a range of shelf positions


186


with respect to liner


108


.





FIG. 5

is a perspective view of vent portion


182


of airflow distribution assembly


150


(shown in

FIGS. 1

,


3


and


4


). Vent portion


182


includes cover


176


including an inlet end


190


and an outlet end


192


, and a diverter


196


including an inlet end


198


and an outlet end


200


corresponding to ends


190


,


192


of cover


176


. Diverter


196


is coupled to cover


176


, and a gasket


202


extends between diverter


196


and cover


176


to form an airtight seal between cover


176


and diverter


196


. Diverter


196


is slightly recessed in rounded cover


176


, and when vent portion


182


is attached to fresh food compartment liner


108


(shown in FIGS.


1


-


4


), gaskets


202


seal vent portion


182


from fresh food compartment


102


and prevent mixing of fresh food compartment air with freezer compartment air inside of vent portion


182


. When attached to liner


108


, diverter


196


extends between liner


108


and cover


176


. Inlet ends


190


,


198


are placed in flow communication with hood portion


180


(shown in

FIG. 4

) and outlet ends


192


,


200


are placed in flow communication with discharge


178


(shown in FIGS.


3


and


4


).




Diverter


196


is closed at inlet end


198


so that freezer compartment air is forced into a primary flow path between diverter


196


and liner


108


. A secondary flow path is created between diverter


196


and cover


176


. Secondary flow path includes a longitudinal portion extending parallel to a longitudinal axis


206


of vent portion


182


, and a plurality of lateral portions


208


extending generally transverse to longitudinal portion


204


. In an exemplary embodiment, diverter


196


is fabricated from expanded polystyrene (EPS), and secondary flow path is integrally formed into diverter


196


. In alternative embodiments, diverter


196


is fabricated from other known materials and in further embodiments is of a multi-piece construction.




The secondary flow path of diverter


196


is enclosed by cover


176


. Cover vents


174


(shown in

FIGS. 1 and 3

) are positioned adjacent lateral portions


208


of secondary path so that freezer compartment air is distributed radially from curved cover


176


at a full width of lateral portions


208


of the secondary flow path. In an exemplary embodiment, cover


176


is fabricated from a known plastic material and contains a separately fabricated diverter


196


. It is contemplated, however, that in alternative embodiments, cover


176


and diverter


196


may be fabricated from the same material, and may even be integrally formed in, for example, a known molding operation.




Diverter


196


includes a plurality of diverter openings


210


positioned between inlet end


198


and outlet end


200


and establishing flow communication between the primary flow path and the secondary flow path. A size of openings


210


decreases from inlet end


198


to outlet end


200


, and each opening


210


is positioned within longitudinal portion


204


of the secondary flow path, i.e., away from lateral portions


208


of the secondary flow path. Therefore, as freezer compartment air travels from inlet end


198


to outlet end


200


, a portion of the air in the primary airflow path is diverted through each successive diverter opening


210


and into longitudinal portions


204


of the secondary flow path. Once in the secondary flow path, air flows downwardly to lateral portions


208


of the secondary flow path and a portion of the air in lateral portions


208


flows through vents


174


in cover


176


and into fresh food compartment


102


.




As diverter openings


210


are larger near inlet end


198


, more air is diverted from the primary flow path in upper regions of vent portion


182


than in lower regions of vent portion


182


, thereby metering air distribution to select locations in a manner to balance temperature gradients in fresh food compartment


102


. With properly dimensioned diverter openings


210


, secondary flow path portions, and cover vents


174


located at strategic vertical locations in fresh food compartment


102


, a substantially uniform temperature gradient in fresh food compartment


102


is realized. It is appreciated that appropriate dimensions will vary for particular refrigerator capacities, platforms and configurations.




Cover outlet end


192


extends beyond diverter outlet end


200


so that the primary and secondary flow paths converge as air is moved toward storage drawer discharge


178


(shown in FIGS.


3


and


4


).




A cost effective airflow distribution assembly is therefore provided that achieves desirable air temperature balance in a refrigerator fresh food compartment with minimal impact on usable fresh food compartment space and while providing freezer compartment air for temperature regulation of a fresh food drawer.





FIGS. 6-8

illustrate exemplary portions of a second embodiment of a refrigerator


220


in which common elements with refrigerator


100


(shown in

FIGS. 1-5

) are designated with like reference characters.





FIG. 6

is a front elevational view of fresh food compartment


102


of refrigerator


220


, including air distribution assembly


150


extending vertically along a rear wall


222


of fresh food compartment


102


and substantially centered between opposite fresh food compartment side walls


224


,


226


. A light assembly


228


is substantially centered with respect to a top


230


of fresh food compartment


102


for illuminating fresh food compartment


102


when fresh food compartment door


134


is opened. A known door switch or sensor is coupled to a refrigerator controller microprocessor (not shown) to energize light assembly


228


according to known methods when a door opening is detected.




Air passages


232


extend laterally on either side of light assembly


228


from rear wall


222


toward a front of fresh food compartment


102


and are supported by a bezel


234


at fresh food compartment top


230


. Air passages


232


are in flow communication with air distribution assembly so that freezer compartment air may be drawn through duct


170


with a single fan (not shown in

FIG. 6

) and simultaneously into passages


232


and air distribution assembly


150


, and further to storage drawer


120


(shown in

FIGS. 1 and 2

) through air distribution assembly discharge


178


. As explained above, air distribution assembly


150


reduces vertical temperature gradients by providing metered amounts of freezer compartment air through vents


174


. Laterally extending passages


232


reduce horizontal temperature gradients in fresh food compartment by introducing cold freezer air at a front of fresh food compartment. Thus, freezer compartment air is received in both the front and rear of fresh food compartment


102


through passages


232


and air distribution assembly


150


, respectively.




In an alternative embodiment, air distribution assembly


150


extends vertically along one of side walls


224


,


226


, and passages


232


extend to the opposite side wall, therefore providing balanced airflow between sides


224


and


226


of fresh food compartment


102


.





FIG. 7

is a sectional view of fresh food compartment


102


of refrigerator


220


illustrating air distribution assembly extending vertically along fresh food compartment rear wall


222


and air passages


232


extending laterally along fresh food compartment top


230


between rear wall


122


and a front


236


of fresh food compartment


102


. A fan (not shown in

FIG. 7

) is located in an upper rear corner


238


of fresh food compartment and is situated and angle, i.e., neither vertically nor horizontally, to direct air into both laterally extending passages


232


to deliver freezer compartment air to fresh food compartment front


236


and also downwardly into air distribution assembly


150


for producing regulated airflow at fresh food compartment rear wall


222


.




In one embodiment, passages


232


extend substantially horizontally along fresh food compartment top


230


. In an alternative embodiment, passages extend obliquely to fresh food compartment top


230


at a same or different angle than the fan to further adjust airflow through lateral passages


232


.




Bezel


234


is attached to, supported by, or otherwise affixed to fresh food compartment top


230


and includes a plurality of downwardly depending support members


238


that receive laterally extending air passages


232


. While in the illustrated embodiment air passages


232


are generally rectangular ducts, it is appreciated that differently shaped ducts may be used in alternative embodiments to deliver freezer compartment air to fresh food compartment front


236


. Also, in an alternative embodiment, air passages


232


extend between bezel


234


and liner


108


, and may be integrally formed into one or both of bezel


234


and liner


108


.





FIG. 8

is a functional schematic view of an upper portion of fresh food compartment


102


of refrigerator


220


(shown in FIGS.


6


and


7


). Duct


170


is in flow communication with freezer compartment air through an opening in center mullion wall


116


(shown in FIG.


1


). A known damper mechanism


250


is located in flow communication with duct


170


and is controlled by a controller microprocessor (not shown). Damper mechanism


250


includes a damper door that is selectively positionable between a first position wherein airflow through duct


170


is substantially unimpeded and a second position wherein airflow through duct


170


is substantially blocked. A fan


252


is located in flow communication with damper


250


and is situated at an angle within duct


170


. Thus, when damper


250


is in the first position and fan


252


is energized, freezer compartment air is drawn through duct


170


and is blown into air distribution assembly


150


extending downwardly along fresh food compartment rear wall


222


(shown in FIGS.


6


and


7


), and also into a flow separator


254


that diverts airflow from fan


252


around light assembly


228


and into laterally extending passages


232


(shown in phantom in

FIG. 8

) that extend below bezel


234


.




In an exemplary embodiment, flow separator


254


is fabricated from expanded polystyrene (EPS), and directs airflow from fan


252


from directly flowing into light assembly


238


through ventilation openings (not shown) in a light shield


256


that is snap-mounted to bezel


234


. Light shield


256


is fabricated from a translucent material to evenly distribute light from a lamp (not shown) located within light shield


256


when the lamp is energized. Flow separator


254


prevents fan


252


from blowing freezer compartment air directly into light shield


256


which may undesirably create moisture in light assembly


238


from cold freezer compartment air impinging upon much warmer surfaces of light assembly components. Rather, flow separator


254


directs freezer compartment air to laterally extending passages


232


adjacent light assembly


238


and discharges air near fresh food compartment front


236


. The relatively cold and dense air from passages


232


then falls in fresh food compartment


102


beneath passages


232


and away from light assembly


238


.




A flow path bridge


258


extends across flow separator


254


and places light assembly


238


in flow communication with damper


250


. In normal cooling operation, damper


250


is in the first position, a flow path through duct


170


is opened, and the flow path through bridge


258


is closed by the damper door. When fan


252


is energized, freezer compartment air is drawn through duct


170


and into air distribution assembly


150


and flow separator


254


, and direct airflow into light assembly


238


is avoided. However, when damper


250


is in the second position, airflow through duct


170


is blocked, the flow path through bridge


258


is opened, and a pressure drop is created in light assembly


238


. The pressure drop causes air to flow through the ventilation openings in light shield


256


, thereby removing heat from light assembly




In an exemplary embodiment, damper


250


is controlled to switch to the second position to prevent heat generated in light assembly


238


when the lamp is energized from damaging fresh food compartment liner


108


(shown in FIGS.


6


and


7


). Thus, a liner protection mode is facilitated to remove heat from light assembly when the lamp is energized for an extended period of time, such as those typically encountered on appliance showroom floors and occasionally during actual use of refrigerator


220


.




For example, in one embodiment, damper


250


is switched from the first position to the second position when the lamp has been energized for a predetermined time period, such as three minutes. When damper


250


is switched to the second position, freezer compartment air is blocked from fan


252


, and fresh food compartment air is circulated through light assembly through flow path bridge


258


and through flow separator


254


and passages


232


to fresh food compartment front


236


. Fresh food compartment airflow through light assembly


238


removes heat from light assembly


238


to prevent damage to liner


108


, while minimizing moisture accumulation in light assembly by circulating fresh food compartment air in light assembly


238


, as opposed to much colder freezer compartment air. Damper


250


remains in the second position and circulates fresh food compartment air through light assembly


238


until the lamp is de-energized, such as when fresh food door


134


is closed and an associated door switch or sensor is activated to break an electrical circuit through the lamp.




In an alternative embodiment, damper


254


is kept in the second position for a predetermined time to remove heat from light assembly


238


, and then is switched back to the first position. In yet another alternative embodiment, actual temperature sensing is employed with known thermistors to sense a temperature of liner


108


adjacent light assembly


238


, and damper


250


is switched between the first and second positions in response to a signal from the thermistor, thereby switching damper


250


position as needed to maintain desired temperature conditions of liner


108


adjacent light assembly


238


.




In a further alternative embodiment, damper is positionable at an intermediate position in between the first position and the second position such that a combination of freezer compartment air and fresh food compartment air is circulated by fan


252


. In a still further embodiment, an angle of fan


252


is adjustable to direct more or less air into air distribution assembly


150


and flow separator


254


, and further to vary a pressure drop in light assembly when damper


250


opens flow path bridge


258


and causes airflow through light assembly


256


. In addition, a variable speed fan could be employed to increase or decrease airflow through duct


170


and into fresh food compartment


102


.




Therefore, by positioning and repositioning damper


250


and by energizing fan


252


, temperature in a refrigerator fresh food compartment is regulated, temperature gradients in the compartment are reduced, freezer compartment air is supplied to a storage drawer, and heat is removed from a light assembly that could damage refrigerator liner


108


. Performance and reliability of the refrigerator is therefore improved with a single fan, a single damper, and relatively simple and low cost components.




While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.



Claims
  • 1. A refrigerator comprising:a freezer compartment; a fresh food compartment comprising a first side and a second side opposite said first side; an airflow distribution assembly located in said fresh food compartment and in flow communication with said freezer compartment, said airflow distribution assembly extending vertically along said first side and comprising a plurality of vents for distributing freezer compartment air into said fresh food compartment; and at least one air passage in flow communication with said air distribution assembly, said air passage extending laterally from said first side to said second side.
  • 2. A refrigerator in accordance with claim 1 further comprising a fan in flow communication with said air passage and in flow communication with said air distribution assembly.
  • 3. A refrigerator in accordance with claim 1 further comprising a light assembly, said at least one passage located adjacent said light assembly.
  • 4. A refrigerator in accordance with claim 3 further comprising a damper in flow communication with said light assembly.
  • 5. A refrigerator in accordance with claim 1 further comprising a bezel, said bezel supporting said at least one air passage.
  • 6. A refrigerator in accordance with claim 1, said air distribution assembly comprising a cover and a diverter within said cover for regulating flow through said vents.
  • 7. A refrigerator in accordance with claim 6, said diverter configured to direct airflow between a primary flow path and a secondary flow path, said secondary flow path extending between said cover and said diverter.
  • 8. A refrigerator in accordance with claim 1, said refrigerator further comprising a storage drawer, said air distribution assembly further comprising a discharge for delivering air into said storage drawer.
  • 9. A refrigerator comprising:a freezer compartment; a fresh food compartment comprising a first side and a second side opposite said first side; an airflow distribution assembly located in said fresh food compartment and in flow communication with said freezer compartment, said airflow distribution assembly extending vertically along said first side and comprising a plurality of vents; at least one air passage in flow communication with said air distribution assembly, said air passage extending laterally from said first side to said second side; and a fan in flow communication with said airflow distribution assembly and in flow communication with said at least one passage, said fan configured to direct air concurrently through said airflow distribution assembly and said at least one passage.
  • 10. A refrigerator in accordance with claim 9, said refrigerator further comprising a storage drawer, said air distribution assembly further comprising a discharge for delivering air into said storage drawer.
  • 11. A refrigerator in accordance with claim 9 further comprising a light assembly, said at least one passage located adjacent said light assembly.
  • 12. A refrigerator in accordance with claim 11 further comprising a damper in flow communication with said light assembly and in flow communication with said fan, said damper positionable to selectively create a pressure drop in said light assembly when said fan is energized.
  • 13. A refrigerator in accordance with claim 11, said at least one passage comprising a first passage and a second passage, said refrigerator further comprising a flow separator, said flow separator configured to direct air from said fan away from said light assembly and into said first passage and said second passage.
  • 14. A refrigerator in accordance with claim 9 further comprising a bezel, said bezel supporting said at least one air passage.
  • 15. A refrigerator in accordance with claim 9, said air distribution assembly comprising a cover and a diverter within said cover for regulating flow through said vents.
  • 16. A refrigerator in accordance with claim 15, said diverter configured to direct airflow between a primary flow path and a secondary flow path, said secondary flow path extending between said cover and said diverter.
  • 17. A method for controlling airflow distribution in a refrigerator, the refrigerator including a freezer compartment and a fresh food compartment having a light assembly therein, a duct establishing flow communication between the freezer compartment and the fresh food compartment, a fan for drawing air through the duct, a damper in flow communication the fan and in flow communication with the light assembly, a flow separator in flow communication the fan for directing air away from the light assembly, and a fresh food compartment door, said method comprising the steps of:positioning the damper to block airflow through the light assembly in a normal cooling operation; operating the fan to draw freezer compartment air into the duct and into the flow separator; energizing the light assembly when the fresh food compartment door is opened; and re-positioning the damper to place the light assembly in flow communication with the fan, thereby creating a pressure drop in the light assembly and causing airflow through the light assembly to remove heat from the light assembly.
  • 18. A method in accordance with claim 17, said step of re-positioning the damper comprising the step of re-positioning the damper after the fresh food compartment door is opened for a predetermined time period.
  • 19. A method in accordance with claim 17, the refrigerator further including a vertically extending air distribution assembly in the fresh food compartment, said step of operating the fan comprising the step of simultaneously directing air into the flow separator and into the air distribution assembly.
  • 20. A method in accordance with claim 17 further comprising the steps of:de-energizing the light assembly when the fresh food compartment door is closed; and returning the damper to block airflow through the light assembly after the light assembly is de-energized.
US Referenced Citations (14)
Number Name Date Kind
3070973 O'Connell Jan 1963 A
3405281 Wilson Oct 1968 A
3572049 Moorman Mar 1971 A
3702544 Grinups Nov 1972 A
3793847 Scarlett et al. Feb 1974 A
3992171 Jenewein Nov 1976 A
4671078 Pink Jun 1987 A
4920765 McCauley et al. May 1990 A
5778694 Jeong Jul 1998 A
5870900 Mohebbi et al. Feb 1999 A
5901562 Tunzi et al. May 1999 A
5970736 Gong et al. Oct 1999 A
6055820 Jeong et al. May 2000 A
6401482 Lee et al. Jun 2002 B1