Patent Application
20240085081
The present disclosure relates to a refrigerator and a control method thereof.
In general, refrigerators are home appliances for storing food at a low temperature in a storage space that is covered by a door. The refrigerator may cool the inside of the storage space by using cold air to store the stored food in a refrigerated or frozen state. Generally, an ice maker for making ice is provided in the refrigerator. The ice maker makes ice by cooling water after accommodating the water supplied from a water supply source or a water tank into a tray. The ice maker separates the made ice from the ice tray in a heating manner or twisting manner.
As described above, the ice maker through which water is automatically supplied, and the ice automatically separated may be, for example, opened upward so that the mode ice is pumped up.
As described above, the ice made in the ice maker may have at least one flat surface such as crescent or cubic shape.
When the ice has a spherical shape, it is more convenient to use the ice, and also, it is possible to provide different feeling of use to a user. Also, even when the made ice is stored, a contact area between the ice cubes may be minimized to minimize a mat of the ice cubes.
An ice maker is disclosed in Korean Registration No. 10-1850918 (hereinafter, referred to as a “prior art document 1”) that is a prior art document.
The ice maker disclosed in the prior art document 1 includes an upper tray in which a plurality of upper cells, each of which has a hemispherical shape, are arranged, and which includes a pair of link guide parts extending upward from both side ends thereof, a lower tray in which a plurality of upper cells, each of which has a hemispherical shape and which is rotatably connected to the upper tray, a rotation shaft connected to rear ends of the lower tray and the upper tray to allow the lower tray to rotate with respect to the upper tray, a pair of links having one end connected to the lower tray and the other end connected to the link guide part, and an upper ejecting pin assembly connected to each of the pair of links in at state in which both ends thereof are inserted into the link guide part and elevated together with the upper ejecting pin assembly.
In the prior art document 1, although the spherical ice is made by the hemispherical upper cell and the hemispherical lower cell, since the ice is made at the same time in the upper and lower cells, bubbles containing water are not completely discharged but are dispersed in the water to make opaque ice.
An ice maker is disclosed in Japanese Patent Laid-Open No. 9-269172 (hereinafter, referred to as a “prior art document 2”) that is a prior art document.
The ice maker disclosed in the prior art document 2 includes an ice making plate and a heater for heating a lower portion of water supplied to the ice making plate.
In the case of the ice maker disclosed in the prior art document 2, water on one surface and a bottom surface of an ice making block is heated by the heater in an ice making process. Thus, when solidification proceeds on the surface of the water, and also, convection occurs in the water to make transparent ice.
When growth of the transparent ice proceeds to reduce a volume of the water within the ice making block, the solidification rate is gradually increased, and thus, sufficient convection suitable for the solidification rate may not occur.
Thus, in the case of the prior art document 2, when about ⅔ of water is solidified, a heating amount of heater increases to suppress an increase in the solidification rate.
However, according to the prior art document 2, when only the volume of water is reduced, the heating amount of heater may increase, and thus, it may be difficult to make ice having uniform transparency according to shapes of ice.
Embodiments provide a refrigerator which is capable of making ice having uniform transparency as a whole regardless of shapes of the ice and a method for manufacturing the same.
Embodiments also provide a refrigerator which is capable of making spherical ice and has uniform transparency of the spherical ice for unit height and a method for manufacturing the same.
Embodiments also provide a refrigerator in which a heating amount of transparent ice heater and/or cooling power of the cooler vary in response to the change in heat transfer amount between water in an ice making cell and cold air in a storage chamber, thereby making ice having uniform transparency as a whole and a method for manufacturing the same.
Embodiments also provide a refrigerator, in which a second tray accurately moves to a water supply position even if a water supply position and an ice making position of the second tray are set to different positions and even if the refrigerator is turned on after being turned off, and a method for controlling the same.
Embodiments also provide a refrigerator, in which a driver is prevented from being damaged while a second tray moves to a water supply position, and a method for controlling the same.
Embodiments also provide a refrigerator, in which ice within an ice making cell is prevented from dropping into an ice bin while the second tray moves to a water supply position when the refrigerator is turned again on after being turned off in a state in which ice exists in an ice making cell, and a method for controlling the same.
A refrigerator according to one aspect includes a first tray configured to form a portion of an ice making cell in which water is phase-changed into ice by the cold air, a second tray configured to form the other portion of the ice making cell, the second tray being in contact with the first tray in an ice making process and being connected to a driver so as to be spaced apart from the first tray, and a heater configured to supply heat the ice making cell.
In the refrigerator according to this embodiment, a heater disposed at a side of a first tray or a second tray is turned on in at least partial section while a cold air supply part supplies cold air to an ice making cell so that bubbles dissolved in water within ice making cell move from a portion at which ice is made toward liquid water to make transparent ice.
The second tray may move from the water supply position to the ice making position by the operation of the driver. Also, the second tray may move from the ice making position to the ice making position by the operation of the driver.
The water supply of the ice making cell may be performed while the second tray moves to the water supply position. After the water supply is completed, the second tray may move to the ice making position. After the second tray moves to the ice making position, the cold air supply part may supply cold air to the ice making cell.
When the ice making in the ice making cell is completed, the second tray may move to the ice separation position in a forward direction to take out the ice of the ice making cell. After the second tray moves to the iced position, the second tray may move to the water supply position in a reverse direction, and water supply may be started again.
The refrigerator may further include a sensor configured to determine a position of the second tray during the movement of the second tray.
When a second signal is output from the sensor at a time point at which an initialization operation of the second tray starts, the controller may control the second tray to move for A seconds in the reverse direction and then move for B seconds in the forward direction.
When a first signal is output from the sensor after the second tray moves for the B seconds in the forward direction, the controller may control the second tray to move in the forward direction until an output of the sensor is changed into the second signal.
The controller may recognize a position, at which the second tray is disposed, as a water supply position at a time point at which the output of the sensor is changed into the second signal.
A starting point of the initialization operation may include at least one of a time point, at which an abnormal mode, in which power applied to the refrigerator is cut off, is ended, a time point, at which the cut-off power is applied again, or a time point, at which a mode of the refrigerator is switched to a service mode.
When the first signal is output from the sensor at a time point, at which the initialization operation of the second tray starts, the controller may control the second tray to move in the reverse direction until the second signal is output from the sensor.
At a time point at which the refrigerator is turned on, the controller may turn on the heater, and when a temperature detected by the temperature sensor reaches a set temperature, the controller may turn off the heater, and based on a signal output from the sensor, the controller may control a position of the second tray so that the second tray moves to the water supply position.
The refrigerator may further include an ice separation heater configured to supply heat to the ice making cell.
At a time point at which the refrigerator is turned on, the controller may turn on the ice separation heater, and when a temperature detected by the temperature sensor reaches a set temperature, the controller may turn off the ice separation heater, and based on a signal output from the sensor, the controller may control a position of the second tray so that the second tray moves to the water supply position.
The B seconds may be less than the A seconds.
When the output of the sensor is changed into the second signal, the controller may control: the second tray to additionally moves for C seconds in the forward direction at a time point at which the output of the sensor is changed into the second signal, and the second tray to move in the reverse direction until the first signal is output from the sensor and then stop the second tray.
When the output of the sensor is changed into the second signal, the controller may stop the second tray.
The refrigerator may further include a cold air supply part configured to supply cold air to the storage chamber. The controller may control one or more of cooling power of the cold air supply part, a heating amount of the heater to vary according to a mass per unit height of water within the ice making cell.
In one embodiment, the controller may control the heating amount of the heater so that the heating amount of heater when the mass per unit height of the water is large is less than that of heater when the mass per unit height of the water is small while the cooling power of the cold air supply part is uniformly maintained.
For another example, the controller may control the cooling power of the cold air supply part so that the cooling power of the cold air supply part when the mass per unit height of the water is large is greater than that of the cold air supply part when the mass per unit height of the water is small while the heating amount of heater is uniformly maintained.
In this embodiment, the controller may control the heater so that when a heat transfer amount between the cold air within the storage chamber and the water of the ice making cell increases, the heating amount of heater increases, and when the heat transfer amount between the cold air within the storage chamber and the water of the ice making cell decreases, the heating amount of heater decreases so as to maintain an ice making rate of the water within the ice making cell within a predetermined range that is less than an ice making rate when the ice making is performed in a state in which the heater is turned off.
A method for controlling a refrigerator according to another aspect relates to a method for controlling a refrigerator, which includes a first tray accommodated in a storage chamber, a second tray configured to form an ice making cell together with the first tray, a driver configured to move the second tray, a heater configured to supply heat to one or more of the first tray and the second tray, and a sensor configured to confirm a position of the second tray.
The method for controlling the refrigerator includes: performing supplying of water to the ice making cell in a state in which the second tray moves to a water supply position; performing ice making after the second tray moves from the water supply position to the ice making position in a reverse direction after the water supply is completed; and moving the second tray from the ice making position to an ice separation position in a forward direction after the ice making is completed.
The heater may be turned on in at least partial section in the performing of the ice making so that bubbles dissolved in the water within the ice making cell moves from a portion, at which the ice is made, toward the water that is in a liquid state to make transparent ice.
A second signal may be output from the sensor at the ice making position of the second tray, a first signal may be output while the second tray moves from the ice making position to the water supply position.
A position of the second tray when a signal output from the sensor is changed from the first signal to the second signal may be set as the water supply position.
In this embodiment, when the refrigerator is turned on after being turned off, the controller may control the driver so that the second tray moves to the water supply position based on the signal output from the sensor.
For example, at a time point at which the refrigerator is turned on, when the second signal is output from the sensor, the controller may control the second tray to move in a set pattern.
The moving of the second tray in the set pattern may mean that the second tray moves for A seconds in the reverse direction and then moves for B seconds less than the A seconds in the forward direction.
When the first signal is output from the sensor after the second tray moves in the set pattern, the controller may control the second tray to move in the forward direction until the second signal is output from the sensor.
The controller may control the second tray to additionally move for C seconds at a time point, at which the second signal is output from the sensor, in the forward direction, and the second tray to move in the reverse direction until the first signal is output from the sensor and then stop the second tray.
When the first signal is output from the sensor after the second tray moves in the set pattern, the controller may control the second tray to move in the forward direction until the second signal is output from the sensor and then stop the second tray.
When the first signal is output from the sensor after the second tray moves in the set pattern, the controller may control the second tray to move in the reverse direction until the first signal is output from the sensor.
The controller may control the second tray to move in the reverse direction until the second signal is output from the sensor when the first signal is output from the sensor, and the second tray to move again in the set pattern when the second signal is output from the sensor.
In this embodiment, when the first signal is output from the sensor at a time point at which the refrigerator is turned on, the controller may control: the second tray to move in the reverse direction until the second signal is output from the sensor, and the second tray to move in the set pattern.
A method for controlling a refrigerator according to further another aspect includes: allowing the controller to control the second tray so as to move in a set pattern when a second signal is output from the sensor; moving the second tray in a reverse direction until the second signal is output from the sensor and then moving the second tray in the set pattern when the first signal is output from the sensor; and moving the second tray to a water supply position when the first signal is output from the sensor after the second tray moves in the set pattern.
In an embodiment, the water supply position of the second tray may be set to a position different from the ice making position, and the second tray may rotate in a forward direction at the water supply position to move the ice making position.
The moving of the second tray in the set pattern may include: moving the second tray for A seconds in the reverse direction; and moving the second tray for B seconds less than the A seconds in the forward direction.
The moving the second tray to the water supply position may include: moving the second tray in the forward direction until the second signal is output from the sensor; additionally moving the second tray for C seconds at a time point, at which the second signal is output from the sensor, in the forward direction; and moving the second tray in the reverse direction until the first signal is output from the sensor and then stopping the second tray.
In the moving of the second tray to the water supply position, the second tray may move in the forward direction until the second signal is output from the sensor and then is stopped.
A refrigerator according to further another aspect may include a first tray assembly forming one portion of an ice making cell and a second tray assembly forming the other portion of the ice making cell. The tray assembly may be defined as a tray. The tray assembly may be defined as a tray and a tray case surrounding the tray. The first tray assembly may include a first tray, and the second tray assembly may include a second tray.
The refrigerator may further include a heater disposed adjacent to at least one of the first tray assembly or the second tray assembly. Any one tray assembly of the first and second tray assemblies may be closer to the ice separation heater than the other tray assembly. The heater may be disposed on the one tray assembly.
The refrigerator may further include a driver connected to the second tray assembly. The second tray assembly may be in contact with the first tray assembly in an ice making process and be spaced apart from at least a portion of the first tray assembly in an ice separation process by the driver. The refrigerator may further include a controller configured to control the heater and the driver.
The controller may control a cooler so that the cold air is supplied to the ice making cell after the second tray assembly moves to an ice making position when the water is completely supplied to the ice making cell. The cooler may include at least one of a cold air supply part including an evaporator or a thermoelectric element so as to be defined as a unit for cooling the storage chamber.
The controller may control the second tray assembly so that the second tray assembly moves in a reverse direction after moving to an ice separation position in a forward direction so as to take out the ice in the ice making cell when the ice is completely made in the ice making cell. The forward and reverse directions may alternatively be referred to as first and second directions.
The controller may control the second tray assembly so that the supply of the water starts after the second tray assembly moves to a water supply position in the reverse direction when the ice is completely separated. The controller may control the heater to be turned on so that ice is easily separated from the tray assemblies before the second tray assembly moves in the forward direction to an ice separation position. The ice making position, the water supply position, and the ice separation position may alternatively be referred to as first, second, and third positions.
An additional or secondary heater may be disposed on the other tray assembly. An amount of heat of the additional heater may be less than that of the heater in at least a section in which the cooler supplies cold.
The driver may further include a cam. The cam may have a path in which a lever moves therein. The cam may be directly or indirectly connected to the second tray assembly.
The controller may control the driver so that a position of the second tray is determined according to a movement position (linear/rotational movement) of the driver. The controller may control the driver so that a position of the cam is determined according to a movement position (linear/rotational movement) of the driver. A gear may be disposed on an outer circumferential surface of the cam. A rotation shaft may be disposed at a central portion of the cam.
After the ice making in the ice making cell is completed, the controller may control the cam to move in the first direction (or forward direction) until the second tray is moved to the ice making position.
The refrigerator may further include a pusher provided with a first edge, on which a surface configured to press the ice or the tray assembly is formed, a bar extending from the first edge, and a second edge disposed at an end of the bar so that the ice is easily separated from the tray assembles.
The controller may control at least one of the pusher or the second tray assembly to move so as to change a relative position between the pusher and the second tray assembly. In the ice separation process, the controller may control the cam to be stopped after additionally moving in the first direction after the second tray assembly moves to the ice separation position so that pressing force applied to the ice in the second tray (or the second tray assembly) increases.
In the ice separation process, the controller may control the cam to be stopped after additionally moving in the first direction after the second tray assembly moves to the ice separation position so that a decrease in pressing force applied by the pusher to the ice in the second tray (or the second tray assembly) due to deformation of the second tray (or the second tray assembly) is reduced.
The controller may control the second tray (or the second tray assembly) and the cam to rotatably move, and the ice separation position may be a position at which a rotation angle of the cam is greater than 90 degrees based on the ice making position. The rotation angle of the cam may be greater than 90 degrees and less than 180 degrees. The rotation angle of the cam may be greater than 90 degrees and less than 150 degrees. The rotation angle of the cam may be greater than 90 degrees and less than 140 degrees.
The controller may control the cam to move in a second direction (reverse direction) until the second tray (or the second tray assembly) moves to the water supply position after the ice completely separated. The controller may control the cam to be stopped after additionally moving in the second direction after the second tray (or the second tray assembly) moves to the water supply position. The second direction may be a direction opposite to a direction of gravity. In consideration of the inertia of the tray (tray assembly) and the motor, it may be preferable that the cam additionally rotates in the direction opposite to the direction of gravity.
The controller may control the second tray (or the second tray assembly) and the cam to rotatably move, and the water supply position may be a position before at least a portion of the ice making cell formed by the second tray assembly reaches a horizontal reference line passing through a center of a rotation shaft of the driver.
At the ice making position, the rotation angle of the cam may be set to zero.
The controller may control the second tray (or the second tray assembly) and the cam to rotatably move, and at the water supply position, the rotation angle of the cam may be greater than zero. The rotation angle of the cam may be greater than 0 degrees and less than 20 degrees. The rotation angle of the cam may be greater than 5 degrees and less than 15 degrees.
The controller may control the cam to move in the second direction (reverse direction) until the second tray (or the second tray assembly) moves to the ice making position after water is completely supplied to the ice making cell.
In the ice making process, the controller may control the cam to additionally move in the second direction after the second tray (or the second tray assembly) moves to the ice making position so that coupling force between the first and second trays increases. The controller may control the second tray (or the second tray assembly) and the cam to rotatably move, and the ice making position may be a position at which at least a portion of the ice making cell formed by the second tray assembly reaches a horizontal reference line passing through a center of a rotation shaft of the driver.
The controller may control the second tray (or the second tray assembly) and the cam to rotatably move, and at the ice making position, the position of the cam may be greater than negative (−) 30 degrees and less than 0 degree. The rotation angle of the cam may be greater than negative (−) 25 degrees and less than negative (−) 5 degrees. The rotation angle of the cam may be greater than negative (−) 20 degrees and less than negative (−) 10 degrees.
According to the embodiments, since the heater is turned on in at least a portion of the sections while the cold air supply part supplies cold air, the ice making rate may be delayed by the heat of the heater so that the bubbles dissolved in the water inside the ice making cell move toward the liquid water from the portion at which the ice is made, thereby making the transparent ice.
Particularly, according to the embodiments, one or more of the cooling power of the cold air supply part and the heating amount of heater may be controlled to vary according to the mass per unit height of water in the ice making cell to make the ice having the uniform transparency as a whole regardless of the shape of the ice making cell.
In addition, according to this embodiment, the heating amount of transparent ice heater and/or the cooling power of the cold air supply part may vary in response to the change in the heat transfer amount between the water in the ice making cell and the cold air in the storage chamber, thereby making the ice having the uniform transparency as a whole.
In addition, according to this embodiment, even if the water supply position and the ice making position of the second tray are set to different positions, the signal output from the sensor may be set to be different from the signals of the water supply position and the ice making position, and thus, the second tray may accurately move to the water supply position.
In addition, according to this embodiment, the damage to the driver may be prevented while the second tray moves to the water supply position.
In addition, in this embodiment, even if the refrigerator is turned on again after being turned off in the state in which the ice exists in the ice making cell, the ice in the ice making cell may be prevented from dropping into the ice bin while the second tray moves to the water supply position.
Hereinafter, some embodiments of the present invention will be described in detail with reference to the accompanying drawings. Exemplary embodiments of the present invention will be described below in more detail with reference to the accompanying drawings. It is noted that the same or similar components in the drawings are designated by the same reference numerals as far as possible even if they are shown in different drawings. Further, in description of embodiments of the present disclosure, when it is determined that detailed descriptions of well-known configurations or functions disturb understanding of the embodiments of the present disclosure, the detailed descriptions will be omitted.
Also, in the description of the embodiments of the present disclosure, the terms such as first, second, A, B, (a) and (b) may be used. Each of the terms is merely used to distinguish the corresponding component from other components, and does not delimit an essence, an order or a sequence of the corresponding component. It should be understood that when one component is “connected”, “coupled” or “joined” to another component, the former may be directly connected or jointed to the latter or may be “connected”, coupled” or “joined” to the latter with a third component interposed therebetween.
Referring to
The storage chamber may include a refrigerating compartment 18 and a freezing compartment 32. The refrigerating compartment 18 is disposed at an upper side, and the freezing compartment 32 is disposed at a lower side. Each of the storage chamber may be opened and closed individually by each door. For another example, the freezing compartment may be disposed at the upper side and the refrigerating compartment may be disposed at the lower side. Alternatively, the freezing compartment may be disposed at one side of left and right sides, and the refrigerating compartment may be disposed at the other side.
The freezing compartment 32 may be divided into an upper space and a lower space, and a drawer 40 capable of being withdrawn from and inserted into the lower space may be provided in the lower space.
The door may include a plurality of doors 10, 20, 30 for opening and closing the refrigerating compartment 18 and the freezing compartment 32. The plurality of doors 10, 20, and 30 may include some or all of the doors 10 and 20 for opening and closing the storage chamber in a rotatable manner and the door 30 for opening and closing the storage chamber in a sliding manner. The freezing compartment 32 may be provided to be separated into two spaces even though the freezing compartment 32 is opened and closed by one door 30.
In this embodiment, the freezing compartment 32 may be referred to as a first storage chamber, and the refrigerating compartment 18 may be referred to as a second storage chamber.
The freezing compartment 32 may be provided with an ice maker 200 capable of making ice. The ice maker 200 may be disposed, for example, in an upper space of the freezing compartment 32.
An ice bin 600 in which the ice made by the ice maker 200 drops to be stored may be disposed below the ice maker 200. A user may take out the ice bin 600 from the freezing compartment 32 to use the ice stored in the ice bin 600. The ice bin 600 may be mounted on an upper side of a horizontal wall that partitions an upper space and a lower space of the freezing compartment 32 from each other.
Although not shown, the cabinet 14 is provided with a duct supplying cold air to the ice maker 200. The duct guides the cold air heat-exchanged with a refrigerant flowing through the evaporator to the ice maker 200. For example, the duct may be disposed behind the cabinet 14 to discharge the cold air toward a front side of the cabinet 14. The ice maker 200 may be disposed at a front side of the duct. Although not limited, a discharge hole of the duct may be provided in one or more of a rear wall and an upper wall of the freezing compartment 32.
Although the above-described ice maker 200 is provided in the freezing compartment 32, a space in which the ice maker 200 is disposed is not limited to the freezing compartment 32. For example, the ice maker 200 may be disposed in various spaces as long as the ice maker 200 receives the cold air.
Referring to
The bracket 220 may be installed at, for example, the upper wall of the freezing compartment 32. The water supply part or liquid supply 240 may be installed on an upper side of an inner surface of the bracket 220. The water supply part 240 may be provided with an opening in each of an upper side and a lower side to guide water, which is supplied to an upper side of the water supply part 240, to a lower side of the water supply part 240. The upper opening of the water supply part 240 may be greater than the lower opening to limit a discharge range of water guided downward through the water supply part 240. A water supply pipe through which water is supplied may be installed to the upper side of the water supply part 240. The water supplied to the water supply part 240 may move downward. The water supply part 240 may prevent the water discharged from the water supply pipe from dropping from a high position, thereby preventing the water from splashing. Since the water supply part 240 is disposed below the water supply pipe, the water may be guided downward without splashing up to the water supply part 240, and an amount of splashing water may be reduced even if the water moves downward due to the lowered height.
The ice maker 200 may include an ice making cell 320a in which water is phase-changed into ice by the cold air. For example, the ice maker 200 may include a first tray 320 defining at least a portion of a wall providing the ice making cell 320a and a second tray 380 defining at least the other portion of a wall providing the ice making cell 320a. Although not limited, the ice making cell 320a may include a first cell 320b and a second cell 320c. The first tray 320 may define the first cell 320b, and the second tray 380 may define the second cell 320c.
The second tray 380 may be disposed to be relatively movable with respect to the first tray 320. The second tray 380 may linearly rotate or rotate. Hereinafter, the rotation of the second tray 380 will be described as an example.
For example, in an ice making process, the second tray 380 may move with respect to the first tray 320 so that the first tray 320 and the second tray 380 contact each other. When the first tray 320 and the second tray 380 are in contact with each other, the complete ice making cell see 320a may be defined. On the other hand, the second tray 380 may move with respect to the first tray 320 during the ice making process after the ice making is completed, and the second tray 380 may be spaced apart from the first tray 320.
In this embodiment, the first tray 320 and the second tray 380 may be arranged in a vertical direction in a state in which the ice making cell 320a is defined. Accordingly, the first tray 320 may be referred to as an upper tray, and the second tray 380 may be referred to as a lower tray.
A plurality of ice making cells 320a may be defined by the first tray 320 and the second tray 380. In the drawing, for example, three ice making cells 320a are provided.
When water is cooled by cold air while water is supplied to the ice making cell 320a, ice having the same or similar shape as that of the ice making cell 320a may be made. In this embodiment, for example, the ice making cell 320a may be provided in a spherical shape or a shape similar to a spherical shape. In this case, the first cell 320b may be provided in a hemisphere shape or a shape similar to the hemisphere. Also, the second cell 320c may be provided in a hemisphere shape or a shape similar to the hemisphere. The ice making cell 320a may have a rectangular parallelepiped shape or a polygonal shape.
The ice maker 200 may further include a first tray case 300 coupled to the first tray 320. For example, the first tray case 300 may be coupled to an upper side of the first tray 320. The first tray case 300 may be manufactured as a separate part from the bracket 220 and then may be coupled to the bracket 220 or integrally formed with the bracket 220.
The ice maker 200 may further include a first heater case 280. An ice separation heater 290 may be installed in the second heater case 280. The heater case 280 may be integrally formed with the first tray case 300 or may be separately formed. The ice separation heater 290 may be disposed at a position adjacent to the first tray 320. For example, the ice separation heater 290 may be a wire-type heater. For example, the ice separation heater 290 may be installed to contact the second tray 320 or may be disposed at a position spaced a predetermined distance from the second tray 320. In some cases, the ice separation heater 290 may supply heat to the first tray 320, and the heat supplied to the first tray 320 may be transferred to the ice making cell 320a.
The ice maker 200 may further include a first tray cover 340 disposed below the first tray 320. The first tray cover 340 also serves as a tray case.
Thus, the first tray case 340 and the first tray cover 340 may be collectively referred to as a first tray case. The first tray 320 and the first tray case may be collectively referred to as a first tray assembly.
The first tray cover 340 may be provided with an opening corresponding to a shape of the ice making cell 320a of the first tray 320 and may be coupled to a bottom surface of the first tray 320.
The first tray case 300 may be provided with a guide slot 302 which is inclined at an upper side and vertically extended at a lower side thereof. The guide slot 302 may be provided in a member extending upward from the first tray case 300. A guide protrusion 262 of the first pusher 260 to be described later may be inserted into the guide slot 302. Thus, the guide protrusion 262 may be guided along the guide slot 302.
The first pusher 260 may include at least one extension part 264. For example, the first pusher 260 may include an extension part 264 provided with the same number as the number of ice making cells 320a, but is not limited thereto. The extension part 264 may push out the ice disposed in the ice making cell 320a during the ice separation process. Accordingly, the extension part 264 may be inserted into the ice making cell 320a through the first tray case 300. Therefore, the first tray case 300 may be provided with a hole 304 through which a portion of the first pusher 260 passes.
The guide protrusion 262 of the first pusher 260 may be coupled to the pusher link 500. In this case, the guide protrusion 262 may be coupled to the pusher link 500 so as to be rotatable. Therefore, when the pusher link 500 moves, the first pusher 260 may also move along the guide slot 302.
The ice maker 200 may further include a second tray case 400 coupled to the second tray 380. The second tray case 400 may be disposed at a lower side of the second tray to support the second tray 380. For example, at least a portion of the wall defining a second cell 320c of the second tray 380 may be supported by the second tray case 400.
A spring 402 may be connected to one side of the second tray case 400. The spring 402 may provide elastic force to the second tray case 400 to maintain a state in which the second tray 380 contacts the first tray 320.
The ice maker 200 may further include a second tray case 360. The second tray cover 360 also serves as a tray case. Thus, the second tray case 400 and the second tray cover 360 may be collectively referred to as a second tray case. The second tray 380 and the second tray case may be collectively referred to as a second tray assembly.
The second tray 380 may include a circumferential wall 382 surrounding a portion of the first tray 320 in a state of contacting the first tray 320. The second tray cover 360 may cover the circumferential wall 382.
The ice maker 200 may further include a second heater case 420. A transparent ice heater 430 may be installed in the second heater case 420.
The transparent ice heater 430 will be described in detail.
The controller 800 according to this embodiment may control the transparent ice heater 430 so that heat is supplied to the ice making cell 320a in at least partial section while cold air is supplied to the ice making cell 320a to make the transparent ice.
An ice making rate may be delayed so that bubbles dissolved in water within the ice making cell 320a may move from a portion at which ice is made toward liquid water by the heat of the transparent ice heater 430, thereby making transparent ice in the ice maker 200. That is, the bubbles dissolved in water may be induced to escape to the outside of the ice making cell 320a or to be collected into a predetermined position in the ice making cell 320a.
When a cold air supply part 900 to be described later supplies cold air to the ice making cell 320a, if the ice making rate is high, the bubbles dissolved in the water inside the ice making cell 320a may be frozen without moving from the portion at which the ice is made to the liquid water, and thus, transparency of the ice may be reduced.
On the contrary, when the cold air supply part 900 supplies the cold air to the ice making cell 320a, if the ice making rate is low, the above limitation may be solved to increase in transparency of the ice. However, there is a limitation in which a making time increases.
Accordingly, the transparent ice heater 430 may be disposed at one side of the ice making cell 320a so that the heater locally supplies heat to the ice making cell 320a, thereby increasing in transparency of the made ice while reducing the ice making time.
When the transparent ice heater 430 is disposed on one side of the ice making cell 320a, the transparent ice heater 430 may be made of a material having thermal conductivity less than that of the metal to prevent heat of the transparent ice heater 430 from being easily transferred to the other side of the ice making cell 320a.
Alternatively, at least one of the first tray 320 and the second tray 380 may be made of a resin including plastic so that the ice attached to the trays 320 and 380 is separated in the ice making process.
At least one of the first tray 320 or the second tray 380 may be made of a flexible or soft material so that the tray deformed by the pushers 260 and 540 is easily restored to its original shape in the ice separation process.
The transparent ice heater 430 may be disposed at a position adjacent to the second tray 380. For example, the transparent ice heater 430 may be a wire-type heater. For example, the transparent ice heater 430 may be installed to contact the second tray 380 or may be disposed at a position spaced a predetermined distance from the second tray 380. For another example, the second heater case 420 may not be separately provided, but the transparent heater 430 may be installed on the second tray case 400. In some cases, the transparent ice heater 430 may supply heat to the second tray 380, and the heat supplied to the second tray 380 may be transferred to the ice making cell 320a.
The ice maker 200 may further include a driver 480 that provides driving force. The second tray 380 may relatively move with respect to the first tray 320 by receiving the driving force of the driver 480.
A through-hole 282 may be defined in an extension part 281 extending downward in one side of the first tray case 300. A through-hole 404 may be defined in the extension part 403 extending in one side of the second tray case 400. The ice maker 200 may further include a shaft 440 that passes through the through-holes 282 and 404 together.
A rotation arm 460 may be provided at each of both ends of the shaft 440. The shaft 440 may rotate by receiving rotational force from the driver 480.
One end of the rotation arm 460 may be connected to one end of the spring 402, and thus, a position of the rotation arm 460 may move to an initial value by restoring force when the spring 402 is tensioned.
A full ice detection lever 520 may be connected to the driver 480. The full ice detection lever 520 may also rotate by the rotational force provided by the driver 480.
The full ice detection lever 520 may be a swing type lever. The full ice detection lever 520 crosses the inside of the ice bin 600 in a rotation process.
The full ice detection lever 520 may have a ‘⊏’ shape as a whole. For example, the full ice detection lever 520 may include a first portion 521 and a pair of second portions 522 extending in a direction crossing the first portion 521 at both ends of the first portion 521. An extension direction of the first portion 521 may be parallel to an extension direction of a rotation center of the second tray 380. Alternatively, an extension direction of the rotation center of the full ice detection lever 520 may be parallel to the extension direction of the rotation center of the second tray 380. One of the pair of second portions 522 may be coupled to the driver 480, and the other may be coupled to the bracket 220 or the first tray case 300. The full ice detection lever 520 may rotate to detect ice stored in the ice bin 600.
The ice maker 200 may further include a second pusher 540. The second pusher 540 may be installed on the bracket 220. The second pusher 540 may include at least one extension part 544. For example, the second pusher 540 may include an extension part 544 provided with the same number as the number of ice making cells 320a, but is not limited thereto. The extension part 544 may push the ice disposed in the ice making cell 320a. For example, the extension part 544 may pass through the second tray case 400 to contact the second tray 380 defining the ice making cell and then press the contacting second tray 380. Therefore, the second tray case 400 may be provided with a hole 422 through which a portion of the second pusher 540 passes.
The first tray case 300 may be rotatably coupled to the second tray case 400 with respect to the second tray supporter 400 and then be disposed to change in angle about the shaft 440.
In this embodiment, the second tray 380 may be made of a non-metal material. For example, when the second tray 380 is pressed by the second pusher 540, the second tray 380 may be made of a soft material which is deformable. Although not limited, the second tray 380 may be made of a silicon material.
Therefore, while the second tray 380 is deformed while the second tray 380 is pressed by the second pusher 540, pressing force of the second pusher 540 may be transmitted to ice. The ice and the second tray 380 may be separated from each other by the pressing force of the second pusher 540.
When the second tray 380 is made of the non-metal material and the flexible or soft material, the coupling force or attaching force between the ice and the second tray 380 may be reduced, and thus, the ice may be easily separated from the second tray 380.
Also, if the second tray 380 is made of the non-metallic material and the flexible or soft material, after the shape of the second tray 380 is deformed by the second pusher 540, when the pressing force of the second pusher 540 is removed, the second tray 380 may be easily restored to its original shape.
The first tray 320 may be made of a metal material. In this case, since the coupling force or the attaching force between the first tray 320 and the ice is strong, the ice maker 200 according to this embodiment may include at least one of the ice separation heater 290 or the first pusher 260.
For another example, the first tray 320 may be made of a non-metallic material. When the first tray 320 is made of the non-metallic material, the ice maker 200 may include only one of the ice separation heater 290 and the first pusher 260. Alternatively, the ice maker 200 may not include the ice separation heater 290 and the first pusher 260. Although not limited, the first tray 320 may be made of a silicon material.
That is, the first tray 320 and the second tray 380 may be made of the same material. When the first tray 320 and the second tray 380 are made of the same material, the first tray 320 and the second tray 380 may have different hardness to maintain sealing performance at the contact portion between the first tray 320 and the second tray 380.
In this embodiment, since the second tray 380 is pressed by the second pusher 540 to be deformed, the second tray 380 may have hardness less than that of the first tray 320 to facilitate the deformation of the second tray 380.
Referring to
The second temperature sensor 700 may be disposed adjacent to the first tray 320 to sense the temperature of the first tray 320, thereby indirectly determining the water temperature or the ice temperature of the ice making cell 320a. In this embodiment, the water temperature or the ice temperature of the ice making cell 320a may be referred to as an internal temperature of the ice making cell 320a.
The second temperature sensor 700 may be installed in the first tray case 300. In this case, the second temperature sensor 700 may contact the first tray 320 or may be spaced a predetermined distance from the first tray 320. Alternatively, the second temperature sensor 700 may be installed in the first tray 320 to contact the first tray 320.
Alternatively, when the second temperature sensor 700 may be disposed to pass through the first tray 320, the temperature of the water or the temperature of the ice of the ice making cell 320a may be directly detected.
A portion of the ice separation heater 290 may be disposed higher than the second temperature sensor 700 and may be spaced apart from the second temperature sensor 700. The wire 701 connected to the second temperature sensor 700 may be guided to an upper side of the first tray case 300.
Referring to
For example, the second tray 380 may include a second cell wall 381 defining a second cell 320c of the ice making cell 320a and a circumferential wall 382 extending along an outer edge of the second cell wall 381.
The second cell wall 381 may include a top surface 381a. The top surface 381a of the second cell wall 381 may be referred to as a top surface 381a of the second tray 380. The top surface 381a of the second cell wall 381 may be disposed lower than an upper end of the circumferential wall 381.
The first tray 320 may include a first cell wall 321a defining a first cell 320b of the ice making cell 320a. The first cell wall 321a may include a straight portion 321b and a curved portion 321c. The curved portion 321c may have an arc shape having a radius of curvature at the center of the shaft 440. Accordingly, the circumferential wall 381 may also include a straight portion and a curved portion corresponding to the straight portion 321b and the curved portion 321c.
The first cell wall 321a may include a bottom surface 321d. The bottom surface 321b of the first cell wall 321a may be referred to herein as a bottom surface 321b of the first tray 320. The bottom surface 321d of the first cell wall 321a may contact the top surface 381a of the second cell wall 381a.
For example, at the water supply position as illustrated in
Although not limited, the bottom surface 321d of the first cell wall 321a may be substantially horizontal at the water supply position, and the top surface 381a of the second cell wall 381 may be disposed below the first cell wall 321a to be inclined with respect to the bottom surface 321d of the first cell wall 321a.
In the state of
At the ice making position (see
The angle formed between the top surface 381a of the second tray 380 and the bottom surface 321d of the first tray 320 at the ice making position is less than that between the top surface 382a of the second tray and the bottom surface 321d of the first tray at the water supply position.
At the ice making position, the top surface 381a of the second cell wall 381 may contact all of the bottom surface 321d of the first cell wall 321a. At the ice making position, the top surface 381a of the second cell wall 381 and the bottom surface 321d of the first cell wall 321a may be disposed to be substantially parallel to each other.
In this embodiment, the water supply position of the second tray 380 and the ice making position are different from each other. This is done for uniformly distributing the water to the plurality of ice making cells 320a without providing a water passage for the first tray 320 and/or the second tray 380 when the ice maker 200 includes the plurality of ice making cells 320a.
If the ice maker 200 includes the plurality of ice making cells 320a, when the water passage is provided in the first tray 320 and/or the second tray 380, the water supplied into the ice maker 200 may be distributed to the plurality of ice making cells 320a along the water passage.
However, when the water is distributed to the plurality of ice making cells 320a, the water also exists in the water passage, and when ice is made in this state, the ice made in the ice making cells 320a may be connected by the ice made in the water passage portion.
In this case, there is a possibility that the ice sticks to each other even after the completion of the ice, and even if the ice is separated from each other, some of the plurality of ice includes ice made in a portion of the water passage. Thus, the ice may have a shape different from that of the ice making cell.
However, like this embodiment, when the second tray 380 is spaced apart from the first tray 320 at the water supply position, water dropping to the second tray 380 may be uniformly distributed to the plurality of second cells 320c of the second tray 380.
For example, the first tray 320 may include a communication hole 321e. When the first tray 320 includes one first cell 320b, the first tray 320 may include one communication hole 321e. When the first tray 320 includes a plurality of first cells 320b, the first tray 320 may include a plurality of communication holes 321e. The water supply part 240 may supply water to one communication hole 321e of the plurality of communication holes 321e. In this case, the water supplied through the one communication hole 321e drops to the second tray 380 after passing through the first tray 320.
In the water supply process, water may drop into any one of the second cells 320c of the plurality of second cells 320c of the second tray 380. The water supplied to one of the second cells 320c may overflow from the one of the second cells 320c.
In this embodiment, since the top surface 381a of the second tray 380 is spaced apart from the bottom surface 321d of the first tray 320, the water overflowed from any one of the second cells 320c may move to the adjacent other second ell 320c along the top surface 381a of the second tray 380. Therefore, the plurality of second cells 320c of the second tray 380 may be filled with water.
Also, in the state in which water supply is completed, a portion of the water supplied may be filled in the second cell 320c, and the other portion of the water supplied may be filled in the space between the first tray 320 and the second tray 380.
At the water supply position, according to a volume of the ice making cell 320a, the water when the water supply is completed may be disposed only in the space between the first tray 320 and the second tray 380 or may also be disposed in the space between the second tray 380 and the first tray 320 (see
When the second tray 380 move from the water supply position to the ice making position, the water in the space between the first tray 320 and the second tray 380 may be uniformly distributed to the plurality of first cells 320b.
When water passages are provided in the first tray 320 and/or the second tray 380, ice made in the ice making cell 320a may also be made in a portion of the water passage.
In this case, when the controller of the refrigerator controls one or more of the cooling power of the cold air supply part 900 and the heating amount of the transparent ice heater to vary according to the mass per unit height of the water in the ice making cell 320a, one or more of the cooling power of the cold air supply part 900 and the heating amount of the transparent ice heater may be abruptly changed several times or more in the portion at which the water passage is provided.
This is because the mass per unit height of the water increases more than several times in the portion at which the water passage is provided. In this case, reliability problems of components may occur, and expensive components having large maximum output and minimum output ranges may be used, which may be disadvantageous in terms of power consumption and component costs. As a result, the present invention may require the technique related to the aforementioned ice making position to make the transparent ice.
Referring to
For example, the cold air supply part 900 may include a compressor compressing the refrigerant. A temperature of the cold air supplied to the freezing compartment 32 may vary according to the output (or frequency) of the compressor. Alternatively, the cold air supply part 900 may include a fan blowing air to an evaporator. An amount of cold air supplied to the freezing compartment 32 may vary according to the output (or rotation rate) of the fan. Alternatively, the cold air supply part 900 may include a refrigerant valve controlling an amount of refrigerant flowing through the refrigerant cycle. An amount of refrigerant flowing through the refrigerant cycle may vary by adjusting an opening degree by the refrigerant valve, and thus, the temperature of the cold air supplied to the freezing compartment 32 may vary. Therefore, in this embodiment, the cold air supply part 900 may include one or more of the compressor, the fan, and the refrigerant valve.
The refrigerator according to this embodiment may further include a controller 800 that controls the cold air supply part 900. Also, the refrigerator may further include a water supply valve 242 controlling an amount of water supplied through the water supply part 240.
The controller 800 may control a portion or all of the ice separation heater 290, the transparent ice heater 430, the driver 480, the cold air supply part 900, and the water supply valve 242.
In this embodiment, when the ice maker 200 includes both the ice separation heater 290 and the transparent ice heater 430, an output of the ice separation heater 290 and an output of the transparent ice heater 430 may be different from each other. When the outputs of the ice separation heater 290 and the transparent ice heater 430 are different from each other, an output terminal of the ice separation heater 290 and an output terminal of the transparent ice heater 430 may be provided in different shapes, incorrect connection of the two output terminals may be prevented.
Although not limited, the output of the ice separation heater 290 may be set larger than that of the transparent ice heater 430. Accordingly, ice may be quickly separated from the first tray 320 by the ice separation heater 290.
In this embodiment, when the ice separation heater 290 is not provided, the transparent ice heater 430 may be disposed at a position adjacent to the second tray 380 described above or be disposed at a position adjacent to the first tray 320.
The refrigerator may further include a first temperature sensor 33 (or a temperature sensor in the refrigerator) that detects a temperature of the freezing compartment 32. The controller 800 may control the cold air supply part 900 based on the temperature detected by the first temperature sensor 33.
The controller 800 may determine whether the ice making is completed based on the temperature detected by the second temperature sensor 700.
The refrigerator may further include a full ice detection part 950 for detecting full ice of the ice bin 600. The full ice detection part 950 may include, for example, the full ice detection lever 520, the magnet 4861 provided in the driver 480, and a sensor 4823 (see
The structure of the driver 480 will be described later.
The sensor may output first and second signals that are different outputs according to whether the sensor senses a magnet. One of the first signal and the second signal may be a high signal, and the other may be a low signal.
In the process in which the second tray 380 (or the full ice detection lever 520) moves from the ice making position to the water supply position, the sensor may be designed so that a first signal is output from the sensor 4823, and when the second tray 380 moves to the water supply position, a second signal is output from the sensor 4823.
In the process in which the second tray 380 moves from the water supply position to the ice making position, the sensor may be designed so that a second signal is output from the sensor 4823, and when the second tray 380 moves to the full ice detection position, a first signal is output from the sensor 4823.
In the process in which the second tray 380 moves from the full ice detection position to the ice separation position, the sensor may be designed so that a second signal is output from the sensor 4823, and when the second tray 380 moves to the ice separation position, a first signal is output from the sensor 4823.
Therefore, the controller 800 may determine that the ice bin is not full when the first signal is output for a predetermined time from the sensor 4823 after the second tray 380 passes through the water supply position in the ice separation process.
On the other hand, the controller 800 may determine that the ice bin is full when the first signal is not output from the sensor 4823 for a reference time, or the second signal is continuously output from the sensor 4823 for the reference time in the ice separation process.
As another example, the full ice detection part 950 may include a light emitting part and a light receiving part, which are provided in the ice bin 600. In this case, the full ice detection lever 520 may be omitted. When light irradiated from the light emitting part reaches the light receiving part, it may be determined as no full ice. If the light irradiated from the light emitting part does not reach the light receiving part, it may be determined as full ice.
In this case, the light emitting part and the light receiving part may be provided in the ice maker. In this case, the light emitting part and the light receiving part may be disposed in the ice bin.
As described above, since the type of signals and time, which are output from the sensor 4824 for each position of the second tray 380 are different from each other, the controller 800 may accurately determine the current position of the second tray 380.
When the full ice detection lever 520 is disposed at the full ice detection position, the second tray 380 may also be described as being disposed at the full ice detection position.
(a) of
(d)
Referring to
In this specification, a direction in which the second tray 380 moves from the ice making position in (a) of
When it is detected that the second tray 380 move to the water supply position, the controller 800 stops an operation of the driver 480.
In the state in which the second tray 380 moves to the water supply position, the water supply starts (S2).
For the water supply, the controller 800 turns on the water supply valve 242, and when it is determined that a first water supply amount is supplied, the controller 800 may turn off the water supply valve 242. For example, in the process of supplying water, when a pulse is outputted from a flow sensor (not shown), and the outputted pulse reaches a reference pulse, it may be determined that water as much as the water supply amount is supplied.
After the water supply is completed, the controller 800 controls the driver 480 to allow the second tray 380 to move to the ice making position (S3). For example, the controller 800 may control the driver 480 to allow the second tray 380 to move from the water supply position in the reverse direction.
When the second tray 380 move in the reverse direction, the top surface 381a of the second tray 380 comes close to the bottom surface 321e of the first tray 320. Then, water between the top surface 381a of the second tray 380 and the bottom surface 321e of the first tray 320 is divided into each of the plurality of second cells 320c and then is distributed. When the top surface 381a of the second tray 380 and the bottom surface 321e of the first tray 320 contact each other, water is filled in the first cell 320b.
The movement to the ice making position of the second tray 380 is detected by a sensor, and when it is detected that the second tray 380 moves to the ice making position, the controller 800 stops the driver 480.
In the state in which the second tray 380 moves to the ice making position, ice making is started (S4). For example, the ice making may be started when the second tray 380 reaches the ice making position. Alternatively, when the second tray 380 reaches the ice making position, and the water supply time elapses, the ice making may be started.
When ice making is started, the controller 800 may control the cold air supply part 900 to supply cold air to the ice making cell 320a.
After the ice making is started, the controller 800 may control the transparent ice heater 430 to be turned on in at least partial sections of the cold air supply part 900 supplying the cold air to the ice making cell 320a.
When the transparent ice heater 430 is turned on, since the heat of the transparent ice heater 430 is transferred to the ice making cell 320a, the ice making rate of the ice making cell 320a may be delayed.
According to this embodiment, the ice making rate may be delayed so that the bubbles dissolved in the water inside the ice making cell 320a move from the portion at which ice is made toward the liquid water by the heat of the transparent ice heater 430 to make the transparent ice in the ice maker 200.
In the ice making process, the controller 800 may determine whether the turn-on condition of the transparent ice heater 430 is satisfied (S5).
In this embodiment, the transparent ice heater 430 is not turned on immediately after the ice making is started, and the transparent ice heater 430 may be turned on only when the turn-on condition of the transparent ice heater 430 is satisfied (S6).
Generally, the water supplied to the ice making cell 320a may be water having normal temperature or water having a temperature lower than the normal temperature. The temperature of the water supplied is higher than a freezing point of water. Thus, after the water supply, the temperature of the water is lowered by the cold air, and when the temperature of the water reaches the freezing point of the water, the water is changed into ice.
In this embodiment, the transparent ice heater 430 may not be turned on until the water is phase-changed into ice. If the transparent ice heater 430 is turned on before the temperature of the water supplied to the ice making cell 320a reaches the freezing point, the speed at which the temperature of the water reaches the freezing point by the heat of the transparent ice heater 430 is slow. As a result, the starting of the ice making may be delayed.
The transparency of the ice may vary depending on the presence of the air bubbles in the portion at which ice is made after the ice making is started. If heat is supplied to the ice making cell 320a before the ice is made, the transparent ice heater 430 may operate regardless of the transparency of the ice.
Thus, according to this embodiment, after the turn-on condition of the transparent ice heater 430 is satisfied, when the transparent ice heater 430 is turned on, power consumption due to the unnecessary operation of the transparent ice heater 430 may be prevented.
Alternatively, even if the transparent ice heater 430 is turned on immediately after the start of ice making, since the transparency is not affected, it is also possible to turn on the transparent ice heater 430 after the start of the ice making.
In this embodiment, the controller 800 may determine that the turn-on condition of the transparent ice heater 430 is satisfied when a predetermined time elapses from the set specific time point. The specific time point may be set to at least one of the time points before the transparent ice heater 430 is turned on. For example, the specific time point may be set to a time point at which the cold air supply part 900 starts to supply cooling power for the ice making, a time point at which the second tray 380 reaches the ice making position, a time point at which the water supply is completed, and the like.
Alternatively, the controller 800 determines that the turn-on condition of the transparent ice heater 430 is satisfied when a temperature detected by the second temperature sensor 700 reaches a turn-on reference temperature. For example, the turn-on reference temperature may be a temperature for determining that water starts to freeze at the uppermost side (communication hole-side) of the ice making cell 320a.
When a portion of the water is frozen in the ice making cell 320a, the temperature of the ice in the ice making cell 320a is below zero. The temperature of the first tray 320 may be higher than the temperature of the ice in the ice making cell 320a.
Alternatively, although water exists in the ice making cell 320a, after the ice starts to be made in the ice making cell 320a, the temperature detected by the second temperature sensor 700 may be below zero.
Thus, to determine that making of ice is started in the ice making cell 320a on the basis of the temperature detected by the second temperature sensor 700, the turn-on reference temperature may be set to the below-zero temperature. That is, when the temperature detected by the second temperature sensor 700 reaches the turn-on reference temperature, since the turn-on reference temperature is below zero, the ice temperature of the ice making cell 320a is below zero, i.e., lower than the below reference temperature. Therefore, it may be indirectly determined that ice is made in the ice making cell 320a.
As described above, when the transparent ice heater 430 is not used, the heat of the transparent ice heater 430 is transferred into the ice making cell 320a.
In this embodiment, when the second tray 380 is disposed below the first tray 320, the transparent ice heater 430 is disposed to supply the heat to the second tray 380, the ice may be made from an upper side of the ice making cell 320a.
In this embodiment, since ice is made from the upper side in the ice making cell 320a, the bubbles move downward from the portion at which the ice is made in the ice making cell 320a toward the liquid water.
Since density of water is greater than that of ice, water or bubbles may be convex in the ice making cell 320a, and the bubbles may move to the transparent ice heater 430.
In this embodiment, the mass (or volume) per unit height of water in the ice making cell 320a may be the same or different according to the shape of the ice making cell 320a. For example, when the ice making cell 320a is a rectangular parallelepiped, the mass (or volume) per unit height of water in the ice making cell 320a is the same. On the other hand, when the ice making cell 320a has a shape such as a sphere, an inverted triangle, a crescent moon, etc., the mass (or volume) per unit height of water is different.
If the cooling power of the cold air supply part 900 is constant, if the heating amount of the transparent ice heater 430 is the same, since the mass per unit height of water in the ice making cell 320a is different, an ice making rate per unit height may be different.
For example, if the mass per unit height of water is small, the ice making rate is high, whereas if the mass per unit height of water is high, the ice making rate is slow.
As a result, the ice making rate per unit height of water is not constant, and thus, the transparency of the ice may vary according to the unit height. In particular, when ice is made at a high rate, the bubbles may not move from the ice to the water, and the ice may contain the bubbles to lower the transparency.
That is, the more the variation in ice making rate per unit height of water decreases, the more the variation in transparency per unit height of made ice may decrease.
Therefore, in this embodiment, the controller 800 may control the cooling power and/or the heating amount so that the cooling power of the cold air supply part 900 and/or the heating amount of the transparent ice heater 430 is variable according to the mass per unit height of the water of the ice making cell 320a.
In this specification, the variable of the cooling power of the cold air supply part 900 may include one or more of a variable output of the compressor, a variable output of the fan, and a variable opening degree of the refrigerant valve.
Also, in this specification, the variation in the heating amount of the transparent ice heater 430 may represent varying the output of the transparent ice heater 430 or varying the duty of the transparent ice heater 430.
In this case, the duty of the transparent ice heater 430 represents a ratio of the turn-on time and the turn-off time of the transparent ice heater 430 in one cycle, or a ratio of the turn-on time and the turn-off time of the transparent ice heater 430 in one cycle.
In this specification, a reference of the unit height of water in the ice making cell 320a may vary according to a relative position of the ice making cell 320a and the transparent ice heater 430. For example, as shown in
In this case, a line connecting the transparent ice heater 430 is a horizontal line, and a line extending in a direction perpendicular to the horizontal line serves as a reference for the unit height of the water of the ice making cell 320a.
In the case of
Accordingly, in
Hereinafter, an example of controlling an output of the transparent ice heater so that the ice making rate is constant for each unit height of water will be described.
Referring to
For example, the water (or the ice making cell itself) in the spherical ice making cell 320a having a diameter of about 50 mm is divided into nine sections (section A to section I) by 6 mm height (unit height). Here, it is noted that there is no limitation on the size of the unit height and the number of divided sections.
When the water in the ice making cell 320a is divided into unit heights, the height of each section to be divided is equal to the section A to the section H, and the section I is lower than the remaining sections. Alternatively, the unit heights of all divided sections may be the same depending on the diameter of the ice making cell 320a and the number of divided sections,
Among the many sections, the section E is a section in which the mass of unit height of water is maximum. For example, in the section in which the mass per unit height of water is maximum, when the ice making cell 320a has spherical shape, a diameter of the ice making cell 320a, a horizontal cross-sectional area of the ice making cell 320a, or a circumference of the ice are maximized.
As described above, when assuming that the cooling power of the cold air supply part 900 is constant, and the output of the transparent ice heater 430 is constant, the ice making rate in section E is the lowest, the ice making rate in the sections A and I is the fastest.
In this case, since the ice making rate varies for the height, the transparency of the ice may vary for the height. In a specific section, the ice making rate may be too fast to contain bubbles, thereby lowering the transparency.
Therefore, in this embodiment, the output of the transparent ice heater 430 may be controlled so that the ice making rate for each unit height is the same or similar while the bubbles move from the portion at which ice is made to the water in the ice making process.
Specifically, since the mass of the section E is the largest, the output W5 of the transparent ice heater 430 in the section E may be set to a minimum value. Since the volume of the section D is less than that of the section E, the volume of the ice may be reduced as the volume decreases, and thus it is necessary to delay the ice making rate. Thus, an output W6 of the transparent ice heater 430 in the section D may be set to a value greater than an output W5 of the transparent ice heater 430 in the section E.
Since the volume in the section C is less than that in the section D by the same reason, an output W3 of the transparent ice heater 430 in the section C may be set to a value greater than the output W4 of the transparent ice heater 430 in the section D. Also, since the volume in the section B is less than that in the section C, an output W2 of the transparent ice heater 430 in the section B may be set to a value greater than the output W3 of the transparent ice heater 430 in the section C. Also, since the volume in the section A is less than that in the section B, an output W1 of the transparent ice heater 430 in the section A may be set to a value greater than the output W2 of the transparent ice heater 430 in the section B. For the same reason, since the mass per unit height decreases toward the lower side in the section E, the output of the transparent ice heater 430 may increase as the lower side in the section E (see W6, W7, W8, and W9).
Thus, according to an output variation pattern of the transparent ice heater 430, the output of the transparent ice heater 430 is gradually reduced from the first section to the intermediate section after the transparent ice heater 430 is initially turned on. The output of the transparent ice heater 430 may be minimum in the intermediate section in which the mass of unit height of water is minimum. The output of the transparent ice heater 430 may again increase step by step from the next section of the intermediate section.
The transparency of the ice may be uniform for each unit height, and the bubbles may be collected in the lowermost section by the output control of the transparent ice heater 430. Thus, when viewed on the ice as a whole, the bubbles may be collected in the localized portion, and the remaining portion may become totally transparent.
As described above, even if the ice making cell 320a does not have the spherical shape, the transparent ice may be made when the output of the transparent ice heater 430 varies according to the mass for each unit height of water in the ice making cell 320a.
The heating amount of the transparent ice heater 430 when the mass for each unit height of water is large may be less than that of the transparent ice heater 430 when the mass for each unit height of water is small. For example, while maintaining the same cooling power of the cold air supply part 900, the heating amount of the transparent ice heater 430 may vary so as to be inversely proportional to the mass per unit height of water.
Also, it is possible to make the transparent ice by varying the cooling power of the cold air supply part 900 according to the mass per unit height of water.
For example, when the mass per unit height of water is large, the cold force of the cold air supply part 900 may increase, and when the mass per unit height is small, the cold force of the cold air supply part 900 may decrease.
For example, while maintaining a constant heating amount of the transparent ice heater 430, the cooling power of the cold air supply part 900 may vary to be proportional to the mass per unit height of water.
Referring to the variable cooling power pattern of the cold air supply part 900 in the case of making the spherical ice, the cooling power of the cold air supply part 900 from the initial section to the intermediate section during the ice making process may increase step by step.
The cooling power of the cold air supply part 900 may be maximized in the intermediate section in which the mass per unit height of water is maximized. The cooling power of the cold air supply part 900 may be reduced again step by step from the next section of the intermediate section.
Alternatively, the transparent ice may be made by varying the cooling power of the cold air supply part 900 and the heating amount of the transparent ice heater 430 according to the mass for each unit height of water.
For example, the heating power of the transparent ice heater 430 may vary so that the cooling power of the cold air supply part 900 is proportional to the mass per unit height of water. The heating power of the transparent ice heater 430 may be inversely proportional to the mass per unit height of water.
According to this embodiment, when one or more of the cooling power of the cold air supply part 900 and the heating amount of the transparent ice heater 430 are controlled according to the mass per unit height of water, the ice making rate per unit height of water may be substantially the same or may be maintained within a predetermined range.
The controller 800 may determine whether the ice making is completed based on the temperature detected by the second temperature sensor 700 (S8). When it is determined that the ice making is completed, the controller 800 may turn off the transparent ice heater 430 (S9).
For example, when the temperature detected by the second temperature sensor 700 reaches a first reference temperature, the controller 800 may determine that the ice making is completed to turn off the transparent ice heater 430.
In this case, since a distance between the second temperature sensor 700 and each ice making cell 320a is different, in order to determine that the ice making is completed in all the ice making cells 320a, the controller 800 may perform the ice separation after a certain amount of time, at which it is determined that ice making is completed, has passed or when the temperature detected by the second temperature sensor 700 reaches a second reference temperature lower than the first reference temperature.
Of course, when the transparent ice heater 430 is turned off, it is also possible to start the ice separation immediately.
When the ice making is completed, the controller 800 operates one or more of the ice maker heater 290 and the transparent ice heater 430 (S10).
When one or more of the ice separation heater 290 and the transparent ice heater 430 are turned on, heat of the heaters 290 and 430 is transferred to one or more of the first tray 320 and the second tray 380 so that the ice is separated from the surfaces (inner surfaces) of one or more of the first tray 320 and the second tray 380.
Also, the heat of the heaters 290 and 430 is transferred to the contact surface of the first tray 320 and the second tray 380, and thus, the bottom surface 321d of the first tray and the top surface 381a of the second tray 380 may be in a state capable of being separated from each other.
When one or more of the ice separation heater 290 and the transparent ice heater 430 operate for a predetermined time, or when the temperature detected by the second temperature sensor 700 is equal to or higher than a turn-off reference temperature, the controller 800 is turned off the heaters 290 and 430, which are turned on. Although not limited, the turn-off reference temperature may be set to above zero temperature.
For the ice separation, the controller 800 operates the driver 480 to allow the second tray 380 to move in the forward direction (S12). As illustrated in
The moving force of the second tray 380 is transmitted to the first pusher 260 by the pusher link 500. Then, the first pusher 260 descends along the guide slot 302, and the extension part 264 passes through the communication hole 321e to press the ice in the ice making cell 320a.
In this embodiment, ice may be separated from the first tray 320 before the extension part 264 presses the ice in the ice making process. That is, ice may be separated from the surface of the first tray 320 by the heater that is turned on. In this case, the ice may move together with the second tray 380 while the ice is supported by the second tray 380.
For another example, even when the heat of the heater is applied to the first tray 320, the ice may not be separated from the surface of the first tray 320.
Therefore, when the second tray 380 moves in the forward direction, there is possibility that the ice is separated from the second tray 380 in a state in which the ice contacts the first tray 320.
In this state, in the process of moving the second tray 380, the extension part 264 passing through the communication hole 320e may press the ice contacting the first tray 320, and thus, the ice may be separated from the tray 320. The ice separated from the first tray 320 may be supported again by the second tray 380.
When the ice moves together with the second tray 380 while the ice is supported by the second tray 380, the ice may be separated from the tray 250 by its own weight even if no external force is applied to the second tray 380.
While the second tray 380 moves, even if the ice does not drop from the second tray 380 by its own weight, when the second tray 380 is pressed by the second pusher 540 as illustrated in
Particularly, while the second tray 380 moves, the second tray 380 may contact the extension part 544 of the second pusher 540.
When the second tray 380 continuously moves in the forward direction, the extension part 544 may press the second tray 380 to deform the second tray 380 and the extension part 544. Thus, the pressing force of the extension part 544 may be transferred to the ice so that the ice is separated from the surface of the second tray 380. The ice separated from the surface of the second tray 380 may drop downward and be stored in the ice bin 600.
In this embodiment, in the state in which the second tray 380 move to the ice separation position, the second tray 380 may be pressed by the second pusher 540 and thus be changed in shape.
Whether the ice bin 600 is full may be detected while the second tray 380 moves from the ice making position to the ice separation position (S12).
As an example, while the full ice detection lever 520 rotates together with the second tray 380, when the full ice detection lever 520 moves to the full ice detection position, the first signal is output from the sensor as described above, and thus, it may be determined that the ice bin 600 is not full.
In the state in which the full ice detection lever 520 moves to the full ice detection position, the first body 521 of the full ice detection lever 520 is disposed in the ice bin 600. In this case, a maximum distance from an upper end of the ice bin 600 to the first body 521 may be set to be less than a radius of ice generated in the ice making cell 320a. This means that the first body 521 lifts the ice stored in the ice bin 600 while the full ice detection lever 520 moves to the full ice detection position so that the ice is discharged from the ice bin 600.
Also, the first body 521 may be disposed lower than the second tray 380 and be spaced apart from the second tray 380 in the process of rotating the full ice detection lever 520 so that an interference between the full ice detection lever 520 and the second tray 380 is prevented. On the other hand, in the process of rotating the full ice detection lever 520, before the full ice detection lever 520 moves to the full ice detection position, if the full ice detection lever 520 interferes with ice, the first signal is not output from the sensor.
Thus, the controller 800 may determine that the ice bin is full when the first signal is not output from the sensor for a reference time, or the second signal is continuously output from the sensor for the reference time in the ice separation process.
If it is determined that the ice bin 600 is not full with ice, the controller 800 controls the driver 480 to allow the second tray 380 to move to the ice separation position as illustrated in (c) of
As described above, when the second tray 380 moves to the ice separation position, ice may be separated from the second tray 380.
After the ice is separated from the second tray 380, the controller 800 controls the driver 480 to allow the second tray 380 to move in the reverse direction (S14). Then, the second tray 380 moves from the ice separation position to the water supply position (S1). When the second tray 380 moves to the water supply position, the controller 800 stops the driver 480.
When the second tray 380 is spaced apart from the extension part 544 while the second tray 380 moves in the reverse direction, the deformed second tray 380 may be restored to its original shape.
In the reverse movement of the second tray 380, the moving force of the second tray 380 is transmitted to the first pusher 260 by the pusher link 500, and thus, the first pusher 260 ascends, and the extension part 264 is removed from the ice making cell 320a.
As a result of the determination in operation S12, if it is determined that the ice bin 600 is full with ice, the controller 800 controls the driver 480 so that the second tray 380 moves to the ice separation position for separating ice (S15). That is, in this embodiment, even if the full ice is initially detected by the full ice detection part, the ice is separated from the second tray 380.
Then, the controller 800 controls the driver 480 so that the second tray 380 moves in the reverse direction to move to the water supply position (S16). The controller 800 may determine whether a set time elapses while the second tray 380 moves to the water supply position (S17). When the set time elapses in the state in which the second tray 380 moves to the water supply position, whether the ice bin is full may be detected again (S19).
For example, the controller 800 controls the driver 480 so that the second tray 380 moves from the water supply position to the full ice detection position. That is, in this embodiment, after the second tray 380 moves to the ice separation position for separating ice, the detection of the full ice may be repetitively performed at a predetermined period.
As a result of determination in operation S19, when the full ice is detected, the second tray 380 moves to the water supply position to stand by.
On the other hand, as a result of the determination in operation S19, if the full ice is not detected, the second tray 380 may move from the full ice detection position to the ice separation position and then to the water supply position. Alternatively, the second tray 380 may moves in the reverse direction from the full ice position and then move to the water supply position.
In this embodiment, even when the full ice is detected, the reason for the ice separation is as follows.
If, after completion of the ice making, the full ice is detected to stand by in a state in which ice exists in the ice making cell 320a, the ice in the ice making cell 320a may be melted due to an abnormal situation such as power outage. In this state, when the abnormal situation is released, the water melted in the ice making cell 320a may be changed to ice again. However, since the full ice has already been detected, the transparent ice heater does not operate and stands by at the water supply position. Thus, the ice generated in the ice making cell 320a is not transparent.
When opaque ice is separated because the full ice is not detected later, the user uses the opaque ice, which may cause emotional dissatisfaction of the user.
If, after completion of the ice making, the full ice is detected to stand by in a state in which ice exists in the ice making cell 320a, the ice in the ice making cell 320a may be melted due to an abnormal situation such as opening of the door for a long time.
As described above, in the state in which the second tray stands by at the water supply position, the full ice is detected again after a set time. Here, if melted water exists in the ice making cell 320a, the water may drop into the ice bin 600 in the movement process of the second tray 380. In this case, a problem occurs in that ice stored in the ice bin 600 sticks to each other by the dropping water. However, as in this embodiment, when ice does not exist in the ice making cell in the standby process after the full ice detection, the above problem may be fundamentally controlled.
On the other hand, in the case of this embodiment, when the second tray 380 stands by at the water supply position when detecting the full ice, the second tray 380 may be prevented from sticking to the first tray 320, and thus, when the full ice is detected later, the second tray 380 may move smoothly.
(a) of
Referring to
The driver 480 may further include a lever coupling part 4850 that rotates (swings) the full ice detection lever 520 in the left and right direction while rotating by the operation lever 4840.
The driver 480 may include a magnet lever 4860, which is organically interlocked along the cam surface for the magnet of the cam 4830, the motor 4822, the cam 4830, the operation lever 4840, and the lever coupling part 4850, and a case 4810 in which the magnet lever 4860 is embedded.
The case 4810 may include a first case 4811 in which the motor 4822, the cam 4830, the operation lever 4840, the lever coupling part 4850, and the magnet lever 4860 are embedded, and a second case 4815 that covers the first case 4811.
The motor 4822 generates power for rotating the cam 4830.
The driver 480 may further include a control panel 4821 coupled to an inner side of the first case 4811. The motor 4822 may be connected to the control panel 4821.
A sensor 4823 may be provided on the control panel 4821. The sensor 4824 may output a first signal and a second signal according to a position relative to the magnet lever 4860.
As illustrated in
The cam 4830 may include a gear 4832 to transmit power to the motor 4822. The gear 4832 may be formed on an outer circumferential surface of the cam 4830. The cam 4830 may include a cam surface 4833 for the detection lever and a cam surface 4834 for the magnet. That is, the cam 4830 forms a path through which the levers 4840 and 4860 move.
A cam groove 4833a for the detection lever, which rotates the full ice detection lever 520 by lowering the operation lever 4840 is formed in the cam surface 4833 for the detection lever. A cam groove 4834a for the magnet, which lowers the magnet lever 4860 so that the magnet lever 4860 and the sensor 4823 are separated from each other is formed in the cam surface 4834 for the magnet.
A reduction gear 4870 that reduces rotational force of the motor 4822 to transmit the rotational force to the cam 4830 may be provided between the cam 4830 and the motor 4822.
The reduction gear 4870 may include a first reduction gear 4871 connected to the motor 4822 to transmit power, a second reduction gear 4872 engaged with the first reduction gear 4871, and a third reduction gear 4873 connecting the second reduction gear 4872 to the cam 4830 to transmit the power.
One end of the operation lever 4840 is fitted and coupled to the rotation shaft of the third reduction gear 4873 so as to be freely rotatable, and a gear 4882 formed at the other end of the operation lever 4840 is connected to the lever coupling part 4850 so as to transmit the power. That is, when the operation lever 4840 move, the lever coupling part 4850 rotates.
The lever coupling part 4850 has one end rotatably connected to the operation lever 4840 inside the case 4810 and the other end protruding to the outside of the case 4810 so as to be coupled to the full ice detection lever 520.
The magnet lever 4860 may include a central portion rotatably provided on the case 4810, an end that is organically interlocked along the cam surface 4834 for the magnet of the cam 4830, and a magnet 4861 that is aligned with the sensor 4824 or spaced apart from the sensor 4823.
As illustrated in (a) of
A blocking member 4880 that selectively blocks the cam groove 4833a for the detection lever so that the operation lever 4840 moving along the cam surface 4833 for the detection lever is not inserted into the cam groove 4833a for the detection lever when the full ice detection lever 500 returns to its original position may be provided on the rotation shaft of the cam 4830.
That is, the blocking member 4880 may include a coupling part 4881 rotatably coupled to the rotation shaft of the cam 4830 and a hook groove 4882 formed in one side of the coupling part 4881 and coupled to the protrusion 4813 formed on the bottom surface of the case 4810 to restrict a rotation angle of the coupling part 4881.
Also, the blocking member 4880 may further include a support protrusion 4883 that is provided outside the coupling part 4881 to restrict an operation of the operation lever 4840 so that the operation lever 4840 is not inserted into the cam groove 4833a for the detection lever while being supported on or separated from the operation lever 4840 when the cam gear rotates in the forward or reverse direction.
Also, the driver 480 may further include an elastic member 4890 that provides elastic force so that the lever coupling part 4850 rotates in one direction. One end of the elastic member 4890 may be connected to the lever coupling part 4850, and the other end may be fixed to the case 4810.
A protrusion 4833b may be provided between the cam surface 4833 for the detection lever of the cam 4830 and the cam groove 4833a.
Since the rotation arm 460 is connected to the cam 4830, the rotation angle of the cam 4830 in the process of moving from the ice making position to the ice separation position or the process of moving from the ice separation position to the ice making position may be the same as that of the second tray 380.
However, as described above, due to the relatively rotatable structure of the rotation arm 460 and the second tray supporter 400, in the state in which the second tray 380 moves to the ice making position, the cam 4830 may additionally rotate in a state in which the second tray 380 is stopped.
The ice making position may be a position at which at least a portion of the ice making cell formed by the second tray 380 reaches a reference line passing through the rotation center (rotation center of the driver) of the shaft 440. The water supply position may be a position before at least a portion of the ice making cell formed by the second tray 380 reaches the reference line passing through the rotation center of the shaft 440.
It is assumed that the rotation angle of the cam 4830 is 0 at the ice making position. The cam 4830 may further rotate in the reverse direction due to a difference in length between the second protrusion 463 of the rotation arm 460 and the extension hole 404b of the extension part 403. That is, at the ice making position of the second tray 380, the cam 4830 may additionally rotate in the reverse direction.
At the ice making position, the rotation angle of the cam 4830 when the cam 4830 rotates in the reverse direction may be referred to as a negative (−) rotation angle.
At the ice making position, the rotation angle of the cam 4830 when the cam 4830 rotates in the forward direction toward the water supply position or the ice separation position may be referred to as a positive (+) rotation angle. Hereinafter, in the case of the positive (+) rotation angle, the positive (+) value will be omitted.
At the ice making position, the cam 4830 may rotate to the water supply position at a first rotation angle. The first rotation angle may be greater than 0 degrees and less than 20 degrees. Preferably, the first rotation angle may be greater than 5 degrees and less than 15 degrees.
Since the water dropping into the second tray 380 is evenly spread into the plurality of ice making cell 320a by the setting of the water supply position according to the present invention, the overflowing of the water dropping into the second tray 380 may be prevented.
At the ice making position, the cam 4830 may rotate to the ice making position at a second rotation angle. A rotation angle of the second may be greater than 90 degrees and less than 180 degrees. Preferably, the second rotation angle may be greater than 90 degrees and less than 150 degrees. More preferably, the second rotation angle may be greater than 90 degrees and less than 150 degrees.
At the ice separation position, the cam 4830 may additionally rotate at a third angle. The cam 4830 may additionally rotate in the forward direction at the third rotation angle in the state in which the second tray assembly moves to the ice separation position by an assembly tolerance of the cam 4830 and the rotation arm 460, a difference in rotation angle of the pair of rotation arms due to the cam 4830 being coupled to one of the pair of rotation arms 460, and the like. When the cam 4830 further rotates in the forward direction, pressing force applied by the second pusher 540 to press the second tray 380 may increase.
At the ice separation position, the cam 4830 may rotate in the reverse direction, and after the second tray 380 moves to the water supply position, the cam 4830 may further rotate in the reverse direction. The reverse direction may be a direction opposite to the direction of gravity. In consideration of the inertia of the tray assembly and the motor, if the cam further rotates in the direction opposite to the direction of gravity, it is advantageous in controlling the water supply position.
At the ice making position, the cam 4830 may rotate at a fourth rotation angle in the reverse direction. The fourth rotation angle may be set in a range of 0 degrees and negative (−) 30 degrees. Preferably, the fourth rotation angle may be set in a range of negative (−) 5 degrees and negative (−) 25 degrees. More preferably, the fourth rotation angle may be set in a range of negative (−) 10 degrees and negative (−) 20 degrees.
First, a signal output from the sensor 4824 for each position of the second tray 380 will be described.
In this specification, the ice making position may be referred to as a first position section P1, and a second signal may be output from the sensor 4824 in the first position section P1.
When the second tray 380 rotates in the forward direction in the first position section P1, a first signal may be output from the sensor 4824 for a first time.
After the first signal is output for the first time, a second signal may be output from the sensor 4824. In this embodiment, the position of the second tray 380 when the signal of the sensor 4824 is changed from the first signal to the second signal may be set as the water supply position.
Of course, the position of the second tray 380 when the signal of the sensor 4824 is changed from the second signal to the first signal while the second tray 380 rotates in the reverse direction is also the water supply position. As a result, the position of the second tray 380 at the time point at which the signal output from the sensor 4824 is changed may be set as the water supply position.
A section between the ice making position and the water supply position may be referred to as a second position section P2. A section between the water supply position and the full ice detection position may be referred to as a third position section P3.
In the third position section P3, the second signal may be output from the sensor 4824. In the third position section P3, the second signal may be output for a second time from the sensor 4824.
The first signal may be output from the sensor 4823 while the second signal is output from the sensor 4824 in the third position section P3.
The position of the second tray 380 (or the full ice detection lever 520) when the signal output from the sensor 4824 is changed from the second signal to the first signal is the full ice detection position.
At the full ice detection position, the first signal may be output from the sensor 4824, and the first signal may be output for a third time while the second tray 380 moves to the ice separation position. After the first signal is output for the third time, the second signal may be output again from the sensor 4824.
A section in which the first signal is output for the third time may be referred to as a fourth position section P4. After passing through the fourth position section P4, the first signal may be output while the second signal is output from the sensor 4824 in the process in which the second tray 380 rotates in the forward direction. After passing through the fourth position section P4, a time until the first signal is output from the sensor 4824 may be a fourth time.
In this case, the position of the second tray 380 when the first signal is output again from the sensor 4824 after the second signal is output for the fourth time is the ice separation position.
A section in which the second signal is output for the fourth time may be referred to as a fifth position section P5. The ice separation position may be referred to as a sixth position section P6.
When the second tray 380 moves from the ice-making position in the forward direction, the second tray 380 moves to the ice making position after passing through the water supply position and the full ice detection position. On the other hand, when the second tray 380 moves from the ice separation position in the reverse direction, the second tray 380 moves to the ice making position after passing through the full ice detection position and the water supply position.
In this specification, lengths of the position sections P1 to P6 may be set differently, and the controller 800 may determine the position of the second tray 380 according to patterns of the signals output from the sensor 4823 and the lengths of the sections and then the determined position in a memory. However, when the refrigerator is turned off such as a power outage, the position information of the second tray 380 stored in the memory is reset.
When the refrigerator is turned on again in this state, since the controller 800 does not recognize the current position of the second tray 380, an algorithm for moving the position of the second tray 380 to the initial position may be performed.
In this embodiment, the initial position of the second tray 380 is the water supply position.
First, when the refrigerator is turned on (S21), the controller 800 may turn on the ice separation heater 290 and/or the transparent ice heater 430 (S22). When the refrigerator is turned off in the state in which ice exists in the ice making cell 320a, the ice in the ice making cell 320a may be melted.
Unless the second tray 380 is in the ice making position when the refrigerator is turned off, water flows between the first tray 320 and the second tray 380 during the melting of the ice. When the ice is not completely melted, the ice exists in a state of sticking to the first tray 320 and the second tray 380. In this state, when the refrigerator is turned on, and the second tray 380 immediately moves, the second tray 380 may not move smoothly.
Thus, in this embodiment, when the refrigerator is turned on, the ice separator heater 290 and/or the transparent ice heater 430 are turned on so that the second tray 380 moves smoothly.
The controller 800 determines whether the ice separation heater 290 and/or the transparent ice heater 430 is turned on, and whether a temperature detected by the second temperature sensor 700 reaches a set temperature (S23).
The set temperature may be set as, for example, a temperature of an image. The set temperature may be the same as or different from the turn-off reference temperature described above.
As a result of the determination in operation S23, when it is determined that the temperature detected by the second temperature sensor 700 reaches the set temperature, the controller 800 may be turned off the turned-on heater (S24). Of course, in this embodiment, the operations S22 to S24 may be omitted, and in this case, when the refrigerator is turned on, operation S25 may be performed immediately.
The controller 800 may determine whether the second signal is output from the sensor 4824 (S25).
A case in which the second signal is output from the sensor 4823 is a case in which the second tray 380 is selected from one of the first position section P1, the third position section P3, and the fifth position section P5. On the other hand, a case in which the first signal is output from the sensor 4823 is a case in which the second tray 380 is selected from one of the second position section P2, the fourth position section P4, and the sixth position section P6.
When the second signal is not output from the sensor 4824, the controller 800 moves the second tray 380 in the reverse direction (S26).
In this embodiment, the reason for moving the second tray 380 in the reverse direction is to prevent water from dropping downward when the water exists in the ice making cell 320a.
While the second tray 380 moves in the reverse direction, the controller 800 determines whether the second signal is output from the sensor 4823 (S25).
When the first signal is output from the sensor 4823 in the total six position sections, if the second tray 380 rotates in the reverse direction until the second signal is output from the sensor 4824, the expected position sections of the second tray 380 may be reduced to three or less.
Thus, a time taken to move the second tray 380 to the initial position may be reduced, and the algorithm may be simplified.
As a result of determination in operation S25, when the second signal is output from the sensor 4824, the controller 800 may control the driver 480 so that the second tray 380 moves in a set or predetermined pattern (S27).
When the second tray 380 moves in the set pattern, it means that the second tray 380 moves in the reverse direction for A seconds or a first predetermined amount of seconds and then moves in the forward direction for B seconds or a second predetermined amount of seconds.
In this case, the B seconds may be set to be less than the A seconds. After the second tray 380 moves in the reverse direction for the A seconds, before moving in the forward direction, the second tray 380 may stop for D seconds or a fourth predetermined amount of seconds. The D seconds may be less than each of the A seconds and the B seconds. The A seconds, B seconds, C seconds, and D seconds may alternatively be referred to as a first, second, third, and fourth predetermined times, respectively.
If the A seconds is set less than the B seconds, the time taken to move the second tray 380 in the reverse direction is less than the time taken to move the second tray 380 in the forward direction.
As described above, when the A seconds is set less than the B seconds, even if water exists in the ice making cell 320a in the process of moving the second tray 380 in the set pattern, it is possible to prevent the water from dropping below the water.
In this embodiment, the A second may be set to be greater than the length of the second position section P2.
After the second tray 380 move in the set pattern, the controller 800 determines whether the first signal is output from the sensor 4823 (S28).
In operation S28, when the first signal is output from the sensor 4824, the second tray 380 is disposed in the first position section P1 at a time point at which the second tray moves in the set pattern.
On the other hand, when the first signal is not output from the sensor 4822, the second tray 380 is disposed in the third position section P3 or the fifth position section P5 at a time point at which the second tray 380 moves in the set pattern.
That is, even when the second tray 380 is disposed in the third position section P3 or the fifth position section P5, even if the second tray 380 moves in the set pattern, the second tray 380 is disposed in the third position section P3 or the fifth position section P5.
As a result of the determination in operation S28, if it is determined that the first signal is output from the sensor 4823, the controller 800 moves the second tray 380 in the forward direction until the second signal is output from the sensor 4824 (S31).
When the second signal is output from the sensor 4823 during the forward movement of the second tray 380, the controller 800 additionally moves the second tray 380 in the forward direction for the C seconds (S32) or a third predetermined amount of seconds (see
When the second tray 380 moves in the forward direction for the C seconds, the controller 800 rotates the second tray 380 in the reverse direction (S33), and when the first signal is detected in the sensor 4823, the second tray 380 is stopped (S35).
Of course, when the second signal is output from the sensor 4823 during the forward movement of the second tray 380, the controller 800 may control the second tray 380 to stop immediately. The position stopped in this way is the water supply position.
On the other hand, as a result of the determination in operation S28, if the first signal is not output from the sensor 4824, the controller 800 moves the second tray 380 in the reverse direction until the first signal is output from the sensor 4823 (S29).
Then, the second tray 380 disposed in the third position section P3 may move to the second position section P2. The second tray 380 disposed in the fifth position section P3 may move to the fourth position section P4.
After the first signal is output from the sensor 4823 in the process of moving the second tray 380 in the reverse direction, the controller 800 additionally moves the second tray 380 until the second signal is output from the sensor 4823 (S30).
Then, the second tray 380 disposed in the second position section P2 may move to the first position section P1. The second tray 380 disposed in the fourth position section P3 may move to the third position section P3.
When the second signal is output from the sensor 4823 by additionally moving the second tray 380 in the reverse direction, the controller 800 moves the second tray 380 in the set pattern (S27).
After performing the operations S29 and S30 and then performing the operation S28 again, if the first signal is output from the sensor 4824, the second tray 380 is disposed in the first position section P1 at a time point at which the second tray 380 moves in the set pattern. On the other hand, if the first signal is not output from the sensor 4824, the second tray 380 is disposed in the third position section P1 at a time point at which the second tray 380 moves in the set pattern.
Thus, as a result of determination in operation S28, when the first signal is output from the sensor 4823, operations S31 to S35 are performed so that the second tray 380 moves to the initial position.
In this embodiment, the operations S31 to S35 may be collectively referred to as an operation in which the second tray 380 moves to the initial position (or the water supply position).
On the other hand, as a result of determination in operation 28, if the first signal is not output from the sensor 4824, after the operations S29 and 28 are performed, the operation S28 may be performed, and then, the operations S31 or S35 may be performed.
As described above, when the second tray 380 is disposed in the first position section P1 at a time point at which the refrigerator is turned on, the second tray 380 moves in the set pattern.
When the second tray 380 moves in the forward direction in the state in which the second tray 380 is disposed in the first position section P1, moving force is transmitted to the second tray 380 in the state in which the second tray 380 and the first tray 320 are in contact with each other. However, in a state in which the second tray 380 and the first tray 320 are in contact with each other, the second tray 380 may no longer move.
Of course, when each of the first tray 320 and the second tray 380 is formed of an elastically deformable material, the second tray 380 may move as much as the elastically deformable material.
When the moving force is transmitted to the second tray 380 for a long time in the state in which the second tray 380 and the first tray 320 are in contact with each other, a motor for operating to move the second tray 380 may be overloaded, or gears for transmitting power may be damaged. Thus, in this embodiment, the A seconds may be determined based on specifications of the motor and/or the gears to prevent the driver 480 from being damaged while the second tray 380 moves in the set pattern. Although not limited, the A seconds may be set to 2 seconds.
When the second tray 380 moves to the water supply position through a series of operations, whether the ice making is completed in a state in which the additional water supply is not performed, and after the ice making is completed, the ice separation process is performed. Thereafter, the water supply may be performed after returning to the water supply position.
When the refrigerator is turned on after being turned off while ice exists in the ice making cell 320a, the second tray 320 may move to the water supply position. However, when the water supply starts in this state, water overflows from the ice making cell 320a, and the overflowed water drops into the ice bin 600. When water drops into the ice bin 600, there is a problem that the ices in the ice bin 600 are agglomerated with each other.
Thus, when the refrigerator is turned on, the second tray 380 moves to the ice making position without the water supply, and the ice making process is performed. Then, the water supply may start after the ice making is completed. As another example, while the second tray 380 is disposed to supply water through a series of operations, the position of the second tray 380 at the time at which the refrigerator is turned on may be determined.
When the second tray 380 is disposed in the sixth position section P6 at a time point at which the refrigerator is turned on, the water supply may start immediately after the second tray 380 returns to the water supply position.
When the second tray 380 is disposed in the sixth position section P6 at a time point at which the refrigerator is turned on, since the second tray 380 moves to the ice separation position, it is determined that ice is separated from the ice making cell 320a. Thus, the water supply may start immediately after the second tray 380 moves to the water supply position.
On the other hand, when the second tray 380 is disposed in any one of the first position section to the fifth position section P1 to P5 at a time point at which the refrigerator is turned on, the second tray 380 may return to the water supply position to perform the ice making and ice separation processes, thereby supplying water.
The refrigerator of the present invention is characterized in that the second tray 380 move to at least two or more of the ice making position, the water supply position, the full ice detection position, and the ice separation position so that ice is generated in and separated from the tray.
In this case, an abnormal mode in which power applied to the refrigerator is cut off due to the power outage or the breakdown occurs, or it is necessary to move the position of the second tray 380 to a predetermined position to perform a service mode such as a failure repair.
This operation may be defined as an initialization operation of the second tray 380. A starting time point of the initialization operation may be understood as a time point at which the abnormal mode is ended or a time at which the cut-off power is applied again. Also, the starting time point of the initialization operation may be understood as a time point at which the service mode starts, and a time point at which the mode of the refrigerator is switched to the service mode for the repair or the like.
The initialization operation is mainly designed to move the second tray 380 to the water supply position. The reason is because, when the second tray 380 moves to the water supply position by the initialization operation, the water supply process is immediately performed, and then, the ice making process is performed.
This means that, when the signal output from the sensor 4824 is the second signal at a time point at which the initialization operation of the second tray 380 starts, the second tray 380 is disposed in any one of the first position section P1, the third position section P3, and the fifth position section P5. (Hereinafter, first case)
This means that, when the signal output from the sensor 4824 is the first signal at a time point at which the initialization operation of the second tray 380 starts, the second tray 380 is disposed in any one of the second position section P2, the fourth position section P4, and the sixth position section P6. (Hereinafter, second case)
In case of the first case, the controller may control the second tray 380 to move in the set pattern.
When the second tray 380 moves in the set pattern, it means that the second tray 380 moves for the A seconds from the time point at which the initialization operation starts in the reverse direction and then move for B seconds in the forward direction.
In the case of the second case, the controller controls the second tray 380 to move in the reverse direction until the signal output from the sensor 4824 is changed to the second signal. Then, the second tray 380 moves from the second position section P2 to the first position section P1, or moves from the fourth position section P4 to the third position section P3, moves from the sixth position section P6 to the fifth position section P5. Then, the controller controls the second tray 380 in the same manner as when the second tray 380 is disposed in the first position section P1, the third position section P3, and the fifth position section P5.
In case of the first case, while the controller moves the second tray 380 in the set pattern, the second tray 380 may be controlled in a different manner according to the signal output from the sensor 4823.
First, it means that, when the second tray 380 starts to move in the set pattern, and the output of the second signal from the sensor 4824 is maintained for the A seconds for which the second tray 380 moves in the reverse direction, and then the second tray 380 moves in the forward direction, and the B seconds elapse, if the first signal is output from the sensor 4823, the second tray 380 is disposed in the first position section P1.
In this case, the controller controls the second tray 380 to move in the forward direction until the output from the sensor 4823 is changed to the second signal from the time point that elapses for the B seconds. The controller recognizes a position at which the second tray 380 is disposed as the water supply position at a time point at which the output of the sensor 4824 is changed to the second signal.
Second, it means that, when the second tray 380 starts to move in the set pattern, and the output of the second signal from the sensor 4824 is maintained for the A seconds for which the second tray 380 moves in the reverse direction, and then the second tray 380 moves in the forward direction, and the B seconds elapses, if the second signal is output still from the sensor 4823, the second tray 380 is disposed in the third position section P3 or the fifth position section P5. It is mainly disposed in the latter half of the third position section P3 or the latter half of the fifth position section P5. In this case, the controller controls the second tray 380 to continuously move in the reverse direction until the first signal is output from the sensor 4824.
Then, the second tray 380 will be disposed in the second position section P2 or the fourth position section P4. In this case, as described above, the controller controls the second tray 380 to move in the reverse direction until the signal output from the sensor 4824 is changed to the second signal.
Then, the second tray 380 will be disposed in the first position section P1 or the third position section P3.
In this case, as described above, in case of the first case, the controller controls the second tray 380 to move in the set pattern.
While the second tray 380 moves in the set pattern, the controller controls the second tray 380 through one method of the first method and the second method according to the signal output from the sensor 4823.
Third, it means that the second tray 380 starts to move in the set pattern, and the signal output from the sensor 4823 is changed from the second signal to the first signal for the A seconds for which the second tray 380 moves in the reverse direction, the second tray 380 is disposed in the third position section P3 or the fifth position section P5. It is mainly disposed in the former half of the third position section P3 or the former half of the fifth position section P5. In this case, the controller controls the second tray 380 to continuously move in the reverse direction until the second signal is output from the sensor 4824.
Then, the second tray 380 will be disposed in the first position section P1 or the third position section P3. In this case, as described above, in case of the first case, the controller controls the second tray 380 to move in the set pattern.
While the second tray 380 moves in the set pattern, the controller controls the second tray 380 through one method of the first method and the second method according to the signal output from the sensor 4823.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2018-0117785 | Oct 2018 | KR | national |
| 10-2018-0117819 | Oct 2018 | KR | national |
| 10-2018-0117821 | Oct 2018 | KR | national |
| 10-2018-0117822 | Oct 2018 | KR | national |
| 10-2018-0142117 | Nov 2018 | KR | national |
| 10-2019-0081714 | Jul 2019 | KR | national |
This application is a Continuation of U.S. application Ser. No. 17/282,337, filed Apr. 1, 2021, which is a U.S. National Stage Application under 35 U.S.C. § 371 of PCT Application No. PCT/KR2019/012880, filed Oct. 1, 2019, which claims priority to Korean Patent Application Nos. 10-2018-0117785, filed Oct. 2, 2018; 10-2018-0117819, filed Oct. 2, 2018; 10-2018-0117821, filed Oct. 2, 2018; 10-2018-0117822, filed Oct. 2, 2018; 10-2018-0142117, filed Nov. 16, 2018; and 10-2019-0081714, filed Jul. 6, 2019, whose entire disclosures are hereby incorporated by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17282337 | Apr 2021 | US |
| Child | 18511176 | US |
