The present disclosure relates to an appliance such as a refrigerator.
Refrigerators generally may include a fan assembly that controls or regulates the amount of cooled air provided to one or more compartments of the refrigerator. The fan assembly may be disposed in a cold air passage to maintain a desired temperature of each compartment. The fan assembly may include a frame provided with one or more openings or air passages that may route cooled air to the compartments and a damper that may be rotated by a motor to selectively open or close the air passages.
According to one embodiment, a cooling system for use in a refrigerator, is provided. The refrigerator may include a number of compartments and the cooling system may be provided with a heat exchanger mounting assembly, a heat exchanger, a first fan, a second fan, an air damper, and a first air duct. The heat exchanger mounting assembly may include an air distribution plenum provided with a first side and a second side. The air distribution plenum may define a first aperture and a second aperture. One or more of the apertures may extend from the first side to the second side and the first side may form a number of passages that may be fluidly connected to a first compartment and a second compartment of the number of compartments. The heat exchanger may be disposed on the heat exchanger mounting assembly. The first fan may be coupled to the heat exchanger mounting assembly and may be configured to direct air from the heat exchanger through the first aperture to a first passage and a second passage each of the number of passages. The second fan may be coupled to the heat exchanger mounting assembly and configured to direct air from the heat exchanger through the second aperture to a third compartment of the number of compartments. The air damper may be fixed to the heat exchanger assembly and configured to selectively block the air from at least one of the first fan and the second fan. The air duct may include a first end and a second end, the first end covering portions of the first compartment and the second end disposed adjacent to the heat exchanger.
According to another embodiment, a refrigerator is provided. The refrigerator may include a cabinet, a mounting member, an evaporator, a first fan, a second fan, and first and second air ducts. The cabinet may form a number of refrigerated compartments and may be provided with an inner liner and an outer wrapper. The inner liner and the outer wrapper may collectively form a machine compartment. The mounting member may be disposed in the machine compartment and may include a first side and a second side, the first side may form a number of passages that may be fluidly connected to a first refrigerated compartment of the number of compartments and a second refrigerated compartment of the number of compartments. The evaporator may be disposed on the second side of the mounting member and the first fan may be fixed to the mounting member and configured to direct cooled air from the evaporator to at least one of the first refrigerated compartment and the second refrigerated compartment. The second fan may be fixed to the mounting member and may be configured to direct cooled air from the evaporator to at least one of the second refrigerated compartment or a third refrigerated compartment of the number of refrigerated compartments. The first air duct may be configured to route air between the first refrigerated compartment and the machine compartment, and the first air duct may be disposed on a first side of the first fan the second fan is disposed on a second side of the first fan and the second fan may be disposed on a second side of the first fan. The second air duct may be configured to route air between the second refrigerated compartment and the machine compartment. The first fan and the second fan may each be disposed between the first and second air ducts.
According to yet another embodiment, a refrigerator is provided. The refrigerator may include a cabinet, a mounting member, an evaporator, a first fan, a second fan, and a damper. The cabinet may include an inner liner and an outer wrapper. The inner liner may form a refrigerator compartment, an ice maker compartment, and a freezer compartment, and the inner liner and the outer wrapper may collectively form a machine compartment. The mounting member may be disposed in the machine compartment. The mounting member may include a first side and a second side that may each extend in a vertical direction between a top surface and a bottom surface that may each extend in a horizontal direction between a first lateral surface and a second lateral surface. The first side may form a number of passages that may be fluidly connected to the freezer compartment and the top surface may define a first aperture that may be fluidly connected to the refrigerator compartment. The heat exchanger may be disposed on the second side of the mounting member. The first fan may be disposed in a second aperture between the first side and the second side of the mounting member. The first fan may be configured to direct cooled air from the second side of the mounting member through the first and second aperture to the refrigerator compartment and the freezer compartment, respectively. The second fan may be configured to direct cooled air from the heat exchanger to the ice maker compartment. The damper may be disposed on the top surface of the mounting member and may be configured to block cooled air form at least one of the first fan and the second fan. The first and second fans may be disposed between the heat exchanger and the top surface of the air distribution plenum.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
This invention is not limited to the specific embodiments and methods described below, as specific components and/or conditions may, of course, vary. Furthermore, the terminology used herein is used only for the purpose of describing particular embodiments of the present invention and is not intended to be limiting in any way.
As used in the specification and the appended claims, the singular form “a,” “an,” and “the” comprise plural referents unless the context clearly indicates otherwise. For example, reference to a component in the singular is intended to comprise a plurality of components.
The term “substantially” or “about” may be used herein to describe disclosed or claimed embodiments. The term “substantially” or “about” may modify a value or relative characteristic disclosed or claimed in the present disclosure. In such instances, “substantially” or “about” may signify that the value or relative characteristic it modifies is within ± 0%, 0.1%, 0.5%, 1%, 2%, 3%, 4%, 5% or 10% of the value or relative characteristic.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). The term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used for ease of description to describe one element or feature’s relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Refrigerators must maintain a low temperature to prevent food and beverages from spoiling while being stored within one or more food storage spaces. Each of the food storage spaces may be insulated to block or mitigate heat from outside air from penetrating the food storage space. The food storage space may be formed of an insulative structure and a number of heat exchangers (e.g., evaporators, condensers, compressors) may be disposed within one or more compartments (e.g., machine compartment). The heat exchangers may be configured to absorb heat inside the food storage space or dissipate heat to an area external to the food storage area. One of the challenges with known refrigerators is the ability to provide sufficient cooling to each of the food storage spaces such as a refrigerator compartment, ice maker compartment, freezer compartment, and conversion compartment while providing sufficient storage space within these compartments and minimizing the overall size of the refrigerator. Known refrigerators generally include two or more heat exchangers one or more of which may be dedicated to cool one of the refrigerated compartments.
The present disclosure attempts to resolve one or more of the above-mentioned problems.
Referring generally to the figures, a cooling system 42 for use in a refrigerator 10 is provided. The refrigerator 10 may include a cabinet 13 that may be provided with an inner liner 44 and an outer wrapper 32, the inner liner 44 and the outer wrapper 32 may collectively form at least portions of a machine compartment 48. The inner liner 44 may at least partially form a number of compartments including, but not limited to, a refrigerator compartment 12, a freezer compartment 24, and an ice maker compartment 30. As an example, the ice maker compartment 30 may be disposed in another compartment such as the refrigerator compartment 12 or the freezer compartment 24. As another example, the ice maker compartment 30 may not be disposed in another compartment and may be formed as a standalone compartment.
The cooling system 42 may include a heat exchanger mounting assembly 50 that may include an air distribution plenum 52 and a cover member 54. The air distribution plenum 52 may include a first side 52a and a second side 52b, the first side 52a may face away or oppose the second side 52b. The air distribution plenum 52 may define a number of apertures and passages configured to receive and route air along and/or through the air distribution plenum 52. A heat exchanger 60, such as an evaporator 62 may be coupled (e.g., attached, coupled to) the second side 52b of the air distribution plenum 52 and the air distribution plenum may be disposed in the machine compartment 48. The evaporator 62 may be configured to remove heat from air received from one or more of the compartments 12, 24, 30 so that the air is cooled and may be returned to the compartments 12, 24, 30. In one or more embodiments, the cooling system may include a number of air ducts that may be arranged to route air to and from the machine compartment 48 to one or more of the compartments 12, 24, 30. As an example, a refrigerator compartment return air duct 70 may be provided to return air from the refrigerator compartment 12 to the machine compartment or more specifically, to an area near or covering the evaporator 62.
One or more fans, such as a primary fan 64 and a secondary fan 66 may be arranged to direct air that is cooled by the evaporator 62 to one or more of the compartments 12, 24, 30. As an example, the primary fan 64 may be configured to draw in cooled air from the machine compartment 48 and direct the cooled air to the refrigerator compartment 12, freezer compartment 24, or both and the secondary fan 66 may be configured to route the air to the ice maker compartment 30. In one or more embodiments, a damper, for example, an electronic air damper 68 may be arranged and configured to selectively block or at least partially block air from traveling from one or more of the fans 64, 66 (e.g., the primary fan 64) to one or more of the compartments (e.g., the refrigerator compartment 12).
The controller or electronic air damper 68 may be configured to operate the primary fan 64 independent from the secondary fan 66. The primary fan 64 may be configured to route fluid through a number of passages 126 defined by the air distribution plenum 52 so that cooled air is directed from the heat exchanger 60 to one or more of the compartments. Whereas the secondary fan 66 may be configured to route cooled air through an aperture or outlet formed by the air distribution plenum 52 that may be separate and sealed from the passages that communicate cooled air from the primary fan 64. This arrangement may provide improved efficiency as only one fan (e.g., either the primary or secondar fans 64, 66) may be required for operation. Sealing or isolating the passages that communicate air from the primary fan 64 from the passages that communicate air from the secondary fan 66 may prevent mixing of cooled air provided by the primary and secondary fans 64, 66.
As further shown in
A portion of the heat exchanger mounting assembly 50, such as a cover member 54 may be disposed in a rear portion of the freezer compartment 24. Rear portions of the inner liner 44 may include one or more outlets or vents 72 that may vent cooled air received from the evaporator 62 to the freezer compartment 24 and the refrigerator compartment 12. The refrigerator compartment return air duct 70 may include a first end 74 and a second end 76, the first end 74 may be arranged to cover or overlap portions of the refrigerator compartment 12 and the second end 76 may be arranged to cover or overlap a portion of the heat exchanger mounting assembly 50 such as the evaporator 62 (
One or more air ducts may extend from the heat exchanger mounting assembly 50 to the ice maker compartment 30. As an example, an ice maker supply duct 80 and an ice maker return duct 82 may extend from a lateral surface 84 of the inner liner 44 to the heat exchanger mounting assembly 50. The ice maker supply duct 80 may include a first end 86 positioned adjacent to the secondary fan 66 (
As mentioned above, the air distribution plenum 52 may include a first side 52a and a second side 52b that may oppose the first side 52a. Portions of the air distribution plenum 52, such as the top portion 96, may define the aperture 56 and the aperture 56 may be disposed in the top portion 110 between the evaporator 62 and the top surface 96. The aperture 56 may be sized to receive the main or primary fan 64 and as an example, to form a force-fit connection between the periphery of the aperture 56.
In one or more embodiments, a protrusion 112 may extend from the second side 52b of the air distribution plenum 52 in a direction opposite the first side 52a of the air distribution plenum 52. The first protrusion 112 may extend from the top portion 110 and may be disposed between the second lateral surface 102 and the aperture 56. Portions of the protrusion 112, such as the surface lying parallel to the second side 52b may form a recess such as a pocket 114 that may be configured to receive the secondary fan 66. A lateral surface of the protrusion, that may be arranged parallel to the second lateral surface 102, may define an aperture such as an outlet 116 that may be configured to route or direct cooled air from the evaporator 62 to the ice maker compartment 30 (e.g., via the ice maker supply duct 80). As an example, the first end 86 of the ice maker supply duct 80 may be fixed or disposed within portions of the outlet 116 so that air generated by one or more of the fans (e.g., secondary fan 66) may be directed through the ice maker supply duct 80.
The refrigerator compartment return air duct 70 may include one or more curved portions, and as an example, the refrigerator compartment return air duct 70 may be S-shaped. The first end 74 and the second end 76 may each be substantially straight and portions extending therebetween may be curved. The first end 74 may be disposed above and/or spaced apart from the top surface 96 (
The primary fan 64, the secondary fan 66, or both, may be positioned with respect to the main body 94 of the air distribution plenum 52 so that when the air distribution plenum 52 is assembled to the inner liner 44, the primary fan 64 and the secondary fan 66 overlap or cover a bottom compartment (e.g., the freezer compartment 24) of the refrigerator 10. One or more of the fans (e.g., the primary fan) may be configured to direct cooled air from the evaporator 62 from the second side 52b of the air distribution plenum 52 to the first side 52a and into the freezer compartment 24. Alternatively or additionally, the primary fan 64 may direct air in a vertical direction to the refrigerator compartment 12. As an example, the top surface 96 of the air distribution plenum 52 may define an aperture 118 (
The electronic air damper 68 may be communicatively coupled to a controller or processor (not illustrated). In one or more embodiments, the controller or processor may be integral with the electronic air damper 68. The controller may be programmed with an algorithm to prioritize providing cooled air from the evaporator 62 to the freezer compartment 24 unless another compartment such as the refrigerated compartment 12 exceeds a temperature (e.g., a setpoint temperature). The controller may be configured to communicate with a number of sensors to monitor a one or more properties related to temperature control of the refrigerator 10, such properties include, but are not limited to, temperature of one or more of the compartments (e.g., refrigerator compartment 12, freezer compartment 24, ice maker compartment 30), mass air flow sensors configured to monitor volume of air flowing through one or more of the air ducts (e.g., the refrigerator compartment return air duct 70, the ice maker supply duct 80, and the ice maker return duct 82.
In one or more embodiments, the cover member 54 may include a number of flanges 128 that may extend from the medial portion 124 in a direction that may be substantially parallel to the bottom portion 122. The flange 128 may include one or more locking tabs 130 that may extend from a main portion of the flange 128. The air distribution plenum 52 may include one or more locking protrusions 132 (
As mentioned above, the air distribution plenum 52 may define the main fan aperture 56 and the pocket 114. The main fan aperture 56 may receive the primary fan 64 and the pocket 114 may receive the secondary fan 66. The pocket 114 may be defined by the protrusion 112 that may extend from the second side 52b of the air distribution plenum 52 in a direction facing away from the cover member 54. The protrusion 112 may define an outlet 116 that may be configured to receive the ice maker supply duct 80. As one example, an inner periphery of the outlet 116 may be configured to provide or form a seal between the first end 86 of the ice maker supply duct 80. Alternatively or additionally, one or more seals may be disposed between the inner periphery of the outlet 116 and an outer periphery of the first end 86 of the ice maker supply duct 80.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.