Refrigerator incorporating stirling cycle cooling and defrosting system

Information

  • Patent Grant
  • 6205792
  • Patent Number
    6,205,792
  • Date Filed
    Wednesday, October 27, 1999
    25 years ago
  • Date Issued
    Tuesday, March 27, 2001
    23 years ago
Abstract
A refrigerator including a freezer compartment is provided with a Stirling cycle refrigeration system including a displacer located within the freezer compartment and an external compressor which is fluidly coupled to the displacer. An electronic controller is provided to adjust a time phase relationship between the compressor and the displacer to establish a first phase condition for cooling of the freezer compartment and a second phase condition for establishing a defrost cycle for the refrigerator. The electronic controller is responsive to operator control inputs and sensor inputs. The phase relationship between the compressor and displacer is changed by substantially 180° from the first phase condition to the second phase condition.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention pertains to the art of refrigerators and, more particularly, a refrigerator assembly incorporating a Stirling cycle refrigeration system, the operating phase of which can be electronically controlled to effect both cooling and defrosting of a freezer compartment of the refrigerator.




2. Discussion of the Prior Art




The Stirling cycle is a known type of efficient refrigeration cycle. Such a cycle functions by directing a working fluid through four repetitive operations, i.e., a heat addition operation at constant temperature, a constant volume heat rejection operation, a constant temperature heat rejection operation and a heat addition operation at constant volume. It has been previously proposed to utilize a Stirling cycle in a refrigeration system, particularly a heat pump system. However, it has also been proposed in the art to utilize a Stirling cycle for use in a refrigerator. Such a Stirling cycle arrangement would incorporate an expander having an associated expansion space piston and a pulsator which has an associated compression space piston. In a conventional Stirling cycle refrigeration system, the phase relationship between the expansion piston and the compression piston is determined by a mechanical coupling between the pistons. However, particularly in view of the desire to adjust the degree of refrigeration, it has also been proposed to electronically control the time phase relationship between the expansion and compression pistons in order to alter the cooling capacity of the overall system. That is, the phase relationship can be altered, such as by changing the driving frequency for the expander and compressor, in order to actually reduce the maximum cooling capacity.




Despite these advances, the use of Stirling cycle refrigeration systems has not been widely accepted, in part due to the fact that the electronic controls proposed for such Stirling cycle systems do not provide for all of the cycles incorporated in more conventional refrigeration systems. For instance, the prior art dealing with Stirling cycle refrigeration systems have not addressed providing an automatic defrosting operation. For this and other reasons, there exists a need in the art for an improved refrigerator incorporating a Stirling cycle refrigeration system which can be electronically controlled to perform multiple operations, including both cooling and defrost operations, automatically. In addition, there is need in the art for a compact Stirling cycle system for use in a refrigerator.




SUMMARY OF THE INVENTION




The present invention is directed to a refrigerator assembly incorporating a Stirling cycle refrigeration system which is electronically controlled in order to provide for both cooling and defrost cycles. More specifically, the refrigerator assembly includes a refrigerator cabinet within which defines at least a freezer compartment. The Stirling cycle refrigeration system includes a Stirling cycle compressor and a Stirling cycle displacer, with the compressor being mounted within the cabinet but outside of the freezer compartment and with the displacer being mounted within the freezer compartment. The electronic controller can alter the time phase relationship between the compressor and displacer in order to change the refrigerator between cooling and defrost cycles of operation.




In order to provide a compact arrangement, both the compressor and displacer are preferably formed as a housing within which is positioned a movable piston and from which projects various radially extending, spaced fins. The refrigerator is also provided with a fan which is adapted to blow air over the fins of the displacer within a freezer compartment, at least during cooling cycles. In the most preferred embodiment of the invention, a phase relationship between the compressor and displacer is changed by 180° automatically by the controller in order to switch between the cooling and defrost cycles of operation.




Additional objects, features and advantages of the present invention will become more readily apparent from the following detailed description of the preferred embodiment thereof when taken in conjunction with the drawings wherein like reference numerals refer to corresponding parts in the several views.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partial cut-away left perspective view of a side-by-side refrigerator incorporating the Stirling cycle refrigeration system of the invention; and





FIG. 2

is a schematic diagram of the refrigeration system constructed in accordance with the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




With initial reference to

FIG. 1

, a refrigerator constructed in accordance with the present embodiment is generally indicated at


2


. Refrigerator


2


includes a cabinet


6


including top, front, side, rear and bottom wall portions


8


-


13


. Positioned within cabinet


6


, at a lower portion thereof, is an insert panel


16


that defines a lower rear chamber


18


.




For purposes of this preferred embodiment, refrigerator


2


is shown to be a side-by-side refrigerator. However, at this point, it should be noted that the present invention is also applicable to other types of refrigeration units, including top-mount refrigerators and dedicated freezer units. In any event, as shown, refrigerator


2


includes a freezer compartment


21


, generally defined by a liner


23


inserted into cabinet


6


, and a fresh food compartment


26


which, in turn, is defined by a separate liner


24


inserted into cabinet


6


. In the manner known in the art, liner


23


for freezer compartment


21


and liner


24


for fresh food compartment


26


are separated by a vertical mullion (not shown) and insulated foam is injected between cabinet


6


and the respective compartment liners


23


and


24


. Furthermore, in a manner also known in the art, front portion


9


of cabinet


6


is provided with a freezer door


30


including a handle


32


for accessing freezer compartment


21


, as well as a fresh food door


35


including a handle


37


for use in selectively accessing fresh food compartment


26


. An air passageway


40


is shown to interconnect freezer compartment


21


to fresh food compartment


26


in order to enable a flow of cooling air from freezer compartment


21


to enter fresh food compartment


26


. Although not shown, an automatic damper or other air flow control arrangement is preferably provided at air passageway


40


to regulate the amount of flow between freezer compartment


21


and fresh food compartment


26


based on operator set controls and one or more temperature sensors. Since such an air flow system is widely known in the art, it will not be discussed further here.




In accordance with the invention, refrigerator


2


incorporates a Stirling cycle refrigeration system generally indicated in both

FIGS. 1 and 2

at


52


. System


52


includes a Stirling cycle compressor


55


and a Stirling cycle displacer or expander


58


which are interconnected by a fluid coupling


61


. Each of compressor


55


and displacer


58


have associated therewith heat exchange surfaces


65


and


67


respectively. In addition, the Stirling cycle refrigeration system


52


also includes a first fan


70


associated with compressor


55


and a second fan


72


associated with displacer


58


as will be more fully discussed below.




As perhaps best illustrated in

FIG. 2

, compressor


55


includes a housing


80


within which is shiftably mounted a piston


82


. Compressor


55


also includes a phase altering actuator


85


which, in the preferred embodiment, takes the form of a linear motor. In a similar manner, displacer


58


includes a housing


89


within which is arranged a movable piston


90


. Displacer


58


also has an associated actuator


92


. As the general operation of a Stirling cycle is known in the art, including the use of linear motors to adjust the time phase relationship between a compressor and a displacer of a Stirling cycle system, these basic operation functions do not form part of the present invention and therefore will not be discussed further here. As further shown, a regenerator


94


is provided at displacer


58


.




In order to maintain a rather compact arrangement for Stirling cycle refrigeration system


52


, the heat exchange surfaces


65


of compressor


55


are preferably defined by a plurality of radially projecting, spaced fins which are formed as part of housing


80


. In a similar manner, heat exchange surfaces


67


are formed as fins and extend from housing


89


of displacer


58


. The arrangement of actuators


85


and


92


and heat exchange surfaces


65


and


67


of compressor


55


and displacer


58


make for an overall compact arrangement. In any event, as clearly shown in

FIG. 1

, compressor


55


is mounted within the lower rear chamber


18


and displacer


58


is mounted within freezer compartment


21


. Again, compressor


55


and displacer


58


of Stirling cycle refrigeration system


52


are interconnected through a coupling


61


which extends through suitable apertures (not labeled) formed in insert panel


16


and freezer liner


23


. First fan


70


is disposed adjacent compressor


55


for directing a flow of air over heat exchange surfaces


65


and second fan


72


is disposed adjacent displacer


58


for directing a flow of heat exchange surfaces


67


.




Refrigerator


2


also incorporates a control arrangement for refrigeration system


52


. In accordance with the most preferred embodiment of the invention, this control arrangement includes a central processing unit (CPU)


97


which is linked to both actuators


85


and


92


, as well as fans


70


and


72


. CPU


97


receives signals from operator control inputs at


102


and from sensor inputs


105


. The operator inputs in accordance with the invention generally constitute temperature controls for establishing desired temperatures within freezer compartment


21


and fresh food compartment


26


. The sensor inputs preferably include one or more temperature sensors associated with freezer compartment


21


and fresh food compartment


26


. Furthermore, the CPU incorporates a timing unit


108


, the function of which will be described more fully below.




During operation of the Stirling cycle refrigeration system


52


in a cooling mode, heat exchange surfaces


65


of compressor


55


will become heated while heat exchange surfaces


67


of displacer


58


will be cooled. Fan


70


is operated in accordance with the present invention to dissipate heat from compressor


55


, while fan


72


is used to develop a flow of cooling air for use in freezing food products placed within freezer compartments


21


, as well as cooling other food items placed within fresh food compartment


26


. As known in connection with Stirling cycle systems, an optimum time phase relationship between the actions of piston


82


and piston


90


can be established to maximized the heat exchange between compressor


55


and displacer


58


. A particular time phase relationship established for the invention is set by CPU


97


through actuators


85


and


92


. The established time phase relationship will be set by CPU


97


dependent upon the signals received from operator control inputs


102


and sensor inputs


105


, along with preset timing functions established in unit


108


.




For the most part, it is desired to operate Stirling cycle refrigeration system


52


at its maximum efficiency to arrive at desired temperature settings for freezer compartment


21


and fresh food compartment


26


. That is, the Stirling cycle refrigeration system


52


will operate until sensor inputs at


105


relay to CPU


97


that the temperatures selected at the operator control inputs


102


have been reached. During operation of the Stirling cycle refrigeration system


52


, it is preferably desired to have first and second fans


70


and


72


simultaneously running. In this manner, an efficient cooling system for refrigerator


2


is presented.




In accordance with a particular aspect of the invention, CPU


97


can electronically alter the time phase relationship of compressor


55


and displacer


58


by substantially 180° such that the direction of heat flow between these components is reversed whereby refrigerator


2


can enter a defrost cycle. Therefore, in accordance with the present invention, the Stirling cycle refrigeration system


52


can function not only to efficiently cool refrigerator


2


but can be readily adjusted to establish a source of heat within freezer compartment


21


in order to perform a defrosting operation. In accordance with the most preferred embodiment of the invention, CPU


97


includes timer unit


108


which determines when a defrost cycle is entered. Other types of known arrangements for establishing a defrost cycle could also be utilized, such as ice accumulation sensors, adaptive defrost and the like.




Although described with respect to a preferred embodiment of the invention, it should be readily understood that various changes and/or modifications could be made to the invention without departing from the spirit thereof. In general, the invention is only intended to be limited by the scope of the following claims.



Claims
  • 1. A refrigerator assembly comprising:a refrigerator cabinet within which is defined a freezer compartment; a Stirling cycle refrigeration system including a Stirling cycle compressor and a Stirling cycle displacer, said Stirling cycle compressor being mounted within said cabinet but outside of the freezer compartment, said Stirling cycle displacer being mounted within the freezer compartment and being fluidly coupled to said Stirling cycle compressor, said Stirling cycle compressor and said Stirling cycle displacer incorporating respective pistons, said Stirling cycle displacer including a plurality of heat exchange surface portions; means for electronically controlling a time phase relationship between said Stirling cycle compressor and said Stirling cycle displacer, said controlling means establishing a first phase condition, wherein the plurality of heat exchange surface portions of said Stirling cycle displacer are cooled, and a second phase condition, wherein the plurality of heat exchange surface portions of said Stirling cycle displacer are heated; and a fan for blowing air over the heat exchange surface portions of said Stirling cycle displacer within the freezer compartment such that, when the Stirling cycle refrigerator system is operating in the first phase condition, a flow of cooling air is directed through the freezer compartment and, when the Stirling cycle refrigeration system is operating in the second phase condition, a defrost cycle is established for the refrigerator.
  • 2. The refrigerator assembly according to claim 1, wherein said controlling means includes means for automatically establishing the defrost cycle.
  • 3. The refrigerator assembly according to claim 2, wherein said means for automatically establishing the defrost cycle comprises a timer.
  • 4. The refrigerator assembly according to claim 1, wherein said Stirling cycle displacer includes a housing and said heat exchange surface portions are defined by spaced fins projecting from the housing.
  • 5. The refrigerator assembly according to claim 1, wherein the controlling means includes a first phase altering actuator for said Stirling cycle compressor, a second phase altering actuator for said Stirling cycle displacer and an electronic controller linked to each of the first and second phase altering actuators.
  • 6. The refrigerator assembly according to claim 5, wherein each of the first and second phase altering actuators comprises a linear motor.
  • 7. The refrigerator assembly according to claim 1, wherein the Stirling cycle refrigeration system further includes a regenerator located at the Stirling cycle displacer within the freezer compartment.
  • 8. The refrigerator assembly according to claim 1, wherein a phase relationship between the Stirling cycle compressor and the Stirling cycle displacer is changed by substantially 180° from a first phase condition to the second phase condition.
  • 9. The refrigerator assembly according to claim 1, further comprising:operator control input means for establishing a desired temperature for the freezer compartment, said operator control input means being connected to said controlling means.
  • 10. The refrigerator assembly according to claim 9, further comprising:sensor input means for signaling to said controlling means when a desired operating state is reached for the freezer compartment.
  • 11. A method of cooling and defrosting a freezer compartment of a refrigerator comprising:operating a Stirling cycle refrigeration system, including a displacer provided with a plurality of heat exchange surface portions located within the freezer compartment and a compressor located outside the freezer compartment, in a first phase condition wherein the plurality of heat exchange surface portions of the displacer are cooled for cooling of the freezer compartment; and operating the displacer and compressor of the Stirling cycle refrigeration system in a second phase condition wherein the plurality of heat exchange surface portions of the Stirling cycle displacer are heated in order to perform a refrigerator defrost cycle.
  • 12. The method according to claim 11, further comprising:operating a fan to create a flow of air over the heat exchange surface portions of the displacer.
  • 13. The method according to claim 11, further comprising: changing a phase relationship between the compressor and displacer by substantially 180° from the first phase condition to the second phase condition.
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