In the prior art, free standing refrigerators are well known. Refrigerators are used for many purposes. They can be used to store and display flowers in a florist shop, food in a grocery store, or other products that require cooling. One commercial variety is used in food-service facilities, mounted beneath a counter or bar area. Such units typically have a refrigerator cabinet with a front access door and a chilled food compartment in which beverages, condiments or other such food containers are maintained in a refrigerated environment, yet allow convenient access to the food therein.
The refrigeration system in such a unit includes a conventional compressor, condenser, evaporator and metering device. Typically the refrigeration system is arranged in the cabinet unit so that the evaporator unit, with air circulating fans is included within the refrigeration cabinet, in a central space in the volume thereof, to cool and circulate the air within the cabinet. In this configuration, the compressor and condenser components of the refrigeration system are separately installed at a distance from the evaporator unit and its associated fans within the refrigerator cabinet. Lengths of tubing are required to connect together these elements of the refrigeration system. Commonly, the compressor is located apart from the other components and typically at the rear of the unit.
In conventional refrigerators, the refrigerator system or cooling unit is an integral part of the refrigerator. Thus, when the cooling unit breaks down, the entire refrigerator is rendered inoperable. If the refrigerator is located beneath a counter or bar service area, it must be pulled out from its location, the contents removed and the unit serviced all the while it is out of commission.
Therefore, a primary object of the present invention is the provision of an improved cooling unit for a refrigerator and a method for using same that avoids such problems.
A further object of this invention is the provision of a cooling unit which can be easily removed and replaced in the event that it becomes defective or requires repair.
A further object of this invention is the provision of a cooling unit which can be replaced by an identical unit so as to permit the cooled refrigerator to continue to be used while the first cooling unit is being repaired.
A further object of this invention is the provision of a cooling unit and method for using same, wherein the cooling unit fits and connects with an air dispersal duct system located within the refrigerator.
A further object of this invention is the provision of an improved cooling unit which can be inserted within the refrigerator and removed from the refrigerator when repairs are needed.
A further object of this invention is the provision of a cooling unit for refrigerator and method for using same which is economical to manufacture, durable in use, and efficient in operation.
These and other objects of the invention have been attained. In one embodiment of this invention, a refrigeration system includes a modular unit separately incorporating conventional elements of a cooling unit (compressor, condenser, evaporator, meter, and fans) in an independent unit which is located beneath, but adjacent to the refrigeration area in a refrigerator cabinet. In this manner, the modular unit provides recirculation of cooled air in the refrigerated area. An advantage achieved, in contrast with prior refrigeration systems, is that the modular system dispenses with the need in the refrigerated area for the separate evaporator and fans, connecting tubing, condensate drain and/or condensate evaporator which have heretofore been located therein in conventional refrigerator systems. Thus, space available for food storage in the refrigeration area is increased and costs and operating difficulties incident to the separation of components of the refrigeration system are avoided.
This invention also provides an overall refrigeration system which is easily maintained. In this regard, a self-contained, and independent, modular cooling unit is provided separately from the refrigeration area of the cabinet. Periodic maintenance or emergency service is facilitated because the modular cooling unit containing all the elements of the refrigeration system is easily and separately removable from the overall unit. The modular cooling unit is wholly independent of the cooled refrigeration area of the refrigerator, and may be removed and another substituted in its place. Hence, a breakdown in the refrigeration system will not necessarily result in moving the refrigerator for service or taking the refrigerator cabinet out of service, since modular cooling units are interchangeable. A substitute cooling unit can be provided during the period of service time.
Thus, it is a further advantage of this invention to provide a system of standardized refrigeration cooling units which may be utilized at multiple installations at separate locations, in which each cooling unit is separately removable from the refrigerator cabinet, and interchangeable with the other. Hence, service need not be done “on site”, but rather a service facility for an overall system may be centrally located, resulting in a savings of travel time for service persons and a reduction of out of service equipment.
This invention utilizes a cooling unit which can be fitted into the open front, bottom area of a refrigerator having a chilled compartment there above for food or other item storage. The cooling unit includes a cooling chamber therein. An inlet opening is provided in the cooling unit for permitting air to enter the cooling chamber, and an outlet opening is provided to permit air to exit from the cooling chamber. A fan is within the cooling unit for causing air to be drawn into the inlet opening, passed over the cooling coil, and forced outwardly through the outlet opening of the cooling unit to the chilled storage compartment.
The cooling unit fits beneath the refrigerator with its inlet opening and outlet opening both in communication with the interior chilled storage compartment within the refrigerator. Thus, when the cooling unit is actuated, it draws air from the refrigerator into the cooling chamber of the cooling unit, cools the air, and recirculates the air into the chilled storage compartment.
The refrigerator includes a duct system which is registered with the opening of the cooling unit. The duct system includes a lower open end adjacent the bottom of the refrigerator and an upper end in registered alignment with the inlet opening of the cooling unit. This permits air to be drawn from the top of the refrigerator into the cooling unit where it is cooled and then forced outwardly through the outlet opening of the cooling unit and into the bottom area of the chilled storage compartment.
The invention includes a cooling unit which can be placed on the floor of the refrigerator. This unit also is adapted to be connected to the duct system of the refrigerator so that cool air is forced into the duct system and carried upwardly to the upper end of the refrigerator chilled storage compartment where it exits and flows down to the cooling unit for cooling. The inlet opening of the cooling unit is adjacent the bottom of the refrigerator, and draws air inwardly at that location.
The cooling unit is removable from the refrigerator and the sealing areas between the cooling unit and the refrigerator slope in one embodiment so as they mate together at the same time and seal without the seal dragging along the seal area. Other features of the refrigerator of this invention include a cooling unit that is “front” breathing—meaning it gets all the air it needs for cooling of the equipment from the front of the unit. The cooling unit is also front serviceable in that it is entirely serviceable from the front. Most of the prior art units are serviced from the rear and must be moved for access to the rear of the unit when service is needed. The cooling unit of this invention pulls hot air from the top of the chilled storage compartment and injects cold air into the bottom of the storage compartment. The cooling unit installs in the bottom, front of the refrigerator for convenient access to the upper chilled storage compartment when the refrigerator is beneath a counter. Different cooling units allow for switching from freezer to refrigerator in the same appliance. The refrigerator has duct work running up the back of the appliance to direct and separate the incoming and outgoing air.
Other features of the refrigerator of this invention may include an electronic security lock to control user access, a built-in wireless temperature monitor and a built-in wireless user access monitor. The refrigerator may have many uses in a variety of environments, including the food or bar service, hospitality, pharmaceutical, laboratory, medical and other industries.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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The selectively removable cooling unit 12 according to one embodiment of this invention includes a condenser 58 positioned adjacent the front panel 40 and in communication with the intake 48 to draw fresh air into the cooling unit 12. The cooling unit 12 also includes an evaporator 60 positioned rearwardly in the cooling unit 12 as well as a fan 62 and a compressor 63. The fan 62 draws the air in the direction of arrow B from the plenum 56 into the cooling unit 12 for processing and returns as chilled air to the chilled storage compartment 22. Duct work 64 adjacent to the cooling fan 62 keeps the chilled air separate from the air intake from the chilled storage compartment 22. A power cord 66 and associated coupling 68 are provided to power the cooling unit 12.
The bulk head 70 beneath the storage compartment 22 and above the chamber 18 has a sloped lower surface 72. Likewise, an upper wall 74 of the cooling unit 12 is similarly sloped such that the height of the cooling unit 12 adjacent the front panel 40 is greater than the height of the cooling unit 12 adjacent the port 52 and back end of the cooling unit 12. The mating design of the sloped surfaces 72, 74 of the bulk head 70 and the cooling unit 12 allow for the sealing areas between these adjacent components to mate together when the cooling unit 12 is fully inserted into the chamber 18 without damage to the seal 54. The intake 48 in the front panel 40 of the cooling unit 12 allows for substantially all of the air required by the cooling unit 12 to be drawn from the front of the refrigerator 10.
Advantageously, the cooling unit 12 and chamber 18 are positioned below the chilled storage compartment 22 and door 30 to provide more convenient access to the storage compartment 22 when the refrigerator 10 is floor supported or mounted beneath a cabinet, the food service or bar area and between adjacent neighboring (not shown). However, this is only one embodiment of this invention and those of ordinary skill in the art will readily recognize that the arrangement and configuration of the cooling unit, storage compartment and other components of the refrigerator can be rearranged as appropriate for particular environments and installations within the scope of this invention.
Referring to
In the refrigerator 10 shown in
Another difference between the refrigerator 10 of this embodiment and the earlier described embodiment is that the structural components of the cooling unit 12 are constructed from composite or plastic materials. This material difference reduces assembly time and cost for the component as well as noise created by the vibration of metal components which may otherwise be utilized in the manufacture of the components. Moreover, the composite materials provide better installation properties compared to comparable metal components and the manufacturing tolerances required for the various components are much more precise and exact compared to metal components.
The arrangement of the components contained within the cooling unit 12 is shown generally in
A control board 76 for operation of the cooling unit 12 is housed adjacent to a dividing wall 78 extending longitudinally across the unit 12. The compressor 63 and condenser 58 are on the opposite side of the dividing wall 78 from the evaporator 60 to thereby maintain appropriate temperature differentials for efficient operation of the cooling unit 12. A user control box 80 is mounted on the front panel 40 for access by the user to control the operation of the cooling unit 12 as desired. A blind power coupler 68 is mounted adjacent one of the side walls of the cooling unit 12 and directed rearwardly. The blind power coupler 68 mates with a complimentary power coupler (not shown) facing forward in the housing 14. The front panel 40 has a pair of laterally extending side flanges 42 as shown in
The cooling unit 12 includes a pair of laterally exposed rails 82 each forming a groove 84 along the width of the unit 12 as shown in
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Other features of the refrigerator according to various embodiments of this invention include a low voltage power source which is part of the transmitter's wire harness so that the transmitter 36 can be primarily powered by available house current delivered to the refrigerator 10. The refrigerator 10 can operate on 24 volt DC and has a power converter that allows the unit to use a variety of voltages from 100-240 volts 50/60. The refrigerator 10 and associated cooling unit 12 can run directly off of a battery pack (not shown) without the need for a power converter.
Another aspect of this invention, the cooling unit 12 for use in the refrigerator 10 typically generates a temperature within the storage compartment 22 as desired by the user and adjusted by the controls 80. Typically, the refrigerator 12 generates an optimum compartment temperature of greater than 32 degrees and less than ambient. In an additional aspect of this invention, the cooling unit 12 may be removed from the refrigerator 10 and replaced with a cooling unit capable of chilling the storage compartment 22 to a lower temperature and thereby operating the refrigerator as a freezer with reduced temperature storage capabilities, typically less than 32 degrees. As such, this invention is readily adaptable for use as either a refrigerator or a freezer depending upon the cooling unit utilized. Such a modification and other service requirements can be performed on the refrigerator 10 without removal or adjustment of the refrigerator 10 which may be difficult depending upon the space and environment requirements if the unit is located under a work surface, bar service area and/or adjacent neighboring refrigerators, dishwashers or storage areas.
From the above disclosure of the general principles of this invention and the preceding detailed description of various embodiments, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. Therefore, we desire to be limited only by the scope of the following claims and equivalents thereof.
This claims the benefit of U.S. Provisional Application Ser. No. 61/253,103, filed Oct. 20, 2009 which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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61253103 | Oct 2009 | US |