This invention relates to a refrigerator.
Referring to
The vortex tube device has found several commercial applications, for example in spot cooling, but is subject to limitation as a refrigerator because only a relatively small proportion of the gas leaves through the opening 30.
The published performance data for one commercially available vortex tube device shows that if inlet air at a temperature of 85° F. and relative humidity 55% is supplied at 120 psig and is discharged to ambient pressure (0 psig), the vortex tube device provides 22 cfm air at 35° F. from the cool outlet and consumes 7,460 watts. It can be shown that the coefficient of performance is 0.14.
In accordance with a first aspect of the invention there is provided a refrigerator comprising an inlet device for receiving a flow of gas under pressure, the inlet device having a cylindrical interior surface bounding an inlet chamber outwardly, a gas flow generator located coaxially of the inlet device and having a cylindrical exterior surface bounding the inlet chamber inwardly and also having a cylindrical interior surface bounding a gas flow chamber, the gas flow generator being formed with passages providing communication between the inlet chamber and the gas flow chamber, so that gas under pressure in the inlet chamber flows through the passages into the gas flow chamber, an energy transfer tube having first and second opposite ends, the energy transfer tube being connected at its first end to the inlet assembly and having a cylindrical interior space in communication with the gas flow chamber, a throttle valve installed in the energy transfer tube at the second end thereof, the throttle valve including a baffle portion that substantially blocks the cylindrical interior space of the energy transfer tube and being formed with at least one port for allowing gas to escape from the interior space of the energy transfer tube at a location adjacent to the tube, the throttle valve being movable lengthwise of the energy transfer tube for selective adjustment of the effective length of the energy transfer tube, and wherein the passages formed in the gas flow generator each have an inner portion that is inclined at a first acute angle to said inner cylindrical surface, an outer portion that is inclined at a second acute angle to said cylindrical exterior surface, and a curved intermediate portion joining the outer portion and inner portion, and the inner portion of each passage formed in the gas flow generator lies in a plane that is inclined at an angle in the range from 4° to 30° to a plane that is perpendicular to the central axis of the energy transfer tube, and wherein the refrigerator is configured such that an acoustic tone at a frequency in the range between about 1 kHz and about 20 kHz is spontaneously generated in the energy transfer tube when gas at a pressure exceeding about 100 psig is supplied to the inlet chamber.
In accordance with a second aspect of the invention there is provided a method of generating a flow of cool air comprising providing a refrigerator that comprises an inlet device for receiving a flow of gas under pressure, the inlet device having a cylindrical interior surface bounding an inlet chamber outwardly, a gas flow generator located coaxially of the inlet device and having a cylindrical exterior surface bounding the inlet chamber inwardly and also having a cylindrical interior surface bounding a gas flow chamber, the gas flow generator being formed with passages providing communication between the inlet chamber and the gas flow chamber, so that gas under pressure in the inlet chamber flows through the passages into the gas flow chamber, an energy transfer tube having first and second opposite ends, the energy transfer tube being connected at its first end to the inlet assembly and having a cylindrical interior space in communication with the gas flow chamber, a throttle valve installed in the energy transfer tube at the second end thereof, the throttle valve including a baffle portion that substantially blocks the cylindrical interior space of the energy transfer tube and being formed with at least one port for allowing gas to escape from the interior space of the energy transfer tube at a location adjacent to the tube, the throttle valve being movable lengthwise of the energy transfer tube for selective adjustment of the effective length of the energy transfer tube, wherein the passages formed in the gas flow generator each have an inner portion that is inclined at a first acute angle to said inner cylindrical surface, an outer portion that is inclined at a second acute angle to said cylindrical exterior surface, and a curved intermediate portion joining the outer portion and inner portion, and the inner portion of each passage formed in the gas flow generator lies in a plane that is inclined at an angle in the range from 4° to 30° to a plane that is perpendicular to the central axis of the energy transfer tube, and wherein the method comprises supplying compressed gas to the refrigerator at a pressure exceeding about 100 psig to the inlet chamber, the refrigerator being configured such that an acoustic tone at a frequency in the range between about 1 kHz and about 20 kHz is spontaneously generated in the energy transfer tube.
For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which
In the following detailed description, reference is made to air as a feed gas in operation of a refrigerator embodying the invention. However, it will be appreciated that other gases may alternatively be used as feed gas, and that air is referred to only by way of example.
The computer case is equipped with a refrigerator 92 embodying the present invention. The refrigerator 92 includes a body 96 (
An air flow generator 108 is located in the cylindrical chamber 104. The air flow generator 108 includes an annular portion 109 having an outer surface that is spaced radially from the cylindrical inner surface of the chamber 104 and defines an inner cylindrical chamber 110. The annular portion 109 has an internal flange 113 and an extension tube 111 projects from the flange 113. The annular portion 109 is formed with passages 112 that provide communication between the chambers 104 and 110. The air flow generator 108 is held in position in the body 96 by a molded structure 120 having an external flange 122 that centers the structure 120 in the chamber 104 and an annular boss 124 that fits in the chamber 110. The molded structure 120 includes an extension tube 126 formed with a passage that flares outward from a minimum diameter that is less than the diameter of the extension tube of the air flow generator. The extension tube 126 projects into an outlet tube 128 of the body 96. The outlet tube 128 is connected through a muffler 130 and tube 131 to the inlet chamber 80 of the housing 76 (
An energy transfer tube 132 has an external flange that is located in the chamber 104 and engages the air flow generator 108. The extension tube 111 of the air flow generator fits in the energy transfer tube 132. An isolation tube 134 is threaded into the body 96 and secures the energy transfer tube 132, the air flow generator 108 and the molded structure 120 in the proper positions relative to the body 96. The isolation tube 134 opens to atmosphere through a muffler 139 that is attached to the isolation tube.
At its opposite end, the energy transfer tube 132 is provided with a throttle valve 136 that is in threaded engagement with a fitting attached to the end of the tube 132. The throttle valve 136 is hollow and defines an interior space that communicates with the interior of the energy transfer tube 132 through radial openings 138 and longitudinal grooves 140. The location of the grooves 140 is such that only air close to the wall of the tube 132 can escape from the tube 132 through the throttle valve 136 and hence to atmosphere through the isolation tube 134 and muffler 139.
Referring to
The inlet to the passage 112 is formed using a 30° conical tool that is initially substantially aligned with the radius of the outer peripheral surface of the generator and is then tilted or deflected along the periphery of the air flow generator to extend the inlet. Thus, the downstream (relative to the direction of flow of air in the annular chamber) surface of the inlet is relatively steep, whereas the upstream surface provides a smoother transition from the peripheral surface of the air flow generator to promote flow of air from the annular chamber into the passages 112. Due to the manner in which they are formed, the inlets are elongated about the periphery of the air flow generator, having a length (peripheral dimension) of 0.045 inch and a width (parallel to the central axis of the air flow generator) of 0.030 inch. The passages are of uniform diameter inward of the taper. The angle between the upstream interior surface of the tapered inlet to the passage 112 (relative to the direction of flow of air in the annular chamber) and the outer periphery of the air flow generator, is about 38°+/−2° and the central axis of the passage 112 at its inner end is at about 40°+/−2° to the surface that bounds the chamber 110.
Referring to
The air flow generator is preferably made of a metal alloy and the curved passages 112 are formed by a lost wax process. However, the air flow generator may be made of other materials, such as synthetic resin materials, and by other processes, such as injection molding.
For clarity,
The size of the passages 112 has been exaggerated in the drawings for clarity. In the preferred embodiment, the passages are 0.022 inch in diameter. The size of the passages will depend on the desired operating characteristics of the air flow generator. In other prototypes, passages of diameter up to 0.0625 inch have been used.
In operation of the refrigerator, the compressor delivers compressed air at ambient temperature through the tube 100 to the passage 106 and the compressed air enters the chamber 104 and creates a rotating flow in the chamber 104. Since the passage 106 is inclined to the radius of the chamber 104 where the passage debouches into the chamber 104, the air flow in the chamber 104 rotates in the counter clockwise direction as seen in
The refrigerator includes a housing 144 provided with a fan 146 that creates a flow of air through the housing. Since the exterior surface temperature of the muffler 130 in the current preferred embodiment is typically about −15° F., the air flow supplied by the fan to the interior of the computer case serves to cool substantially the interior of the computer case. In addition, the air flow through the housing 144 cools the exterior surface of the isolation tube and thereby cools the energy transfer tube.
Referring to
The fan 88 expels the warm air into the computer case from which it is discharged by a conventional fan (not shown).
The button 158 must be made of a material that can withstand repeated cycling through temperatures ranging from −260° F. to 260° F. It has been found that several ceramic materials are suitable. One suitable mineral material is black opal.
The computer case (with motherboard and processor) serves as a test bench for measuring performance of the refrigerator, since it is possible to determine quite accurately the thermal load presented by the heat sink to the cool air flow provided by the refrigerator.
It has been found through extensive experimentation that under most operating conditions the refrigerator described with reference to
The achievement of superior performance has been traced to the presence of an acoustic vibration in the vicinity of the opening from the passages 112 into the chamber 110. It has also been found that performance is better if the acoustic vibration exists over substantially the entire length of the heat transfer tube than if the acoustic tone exists only at the opening of the passages 112 into chamber 110. The existence of the acoustic vibration in the chamber 110 and in the heat transfer tube has been verified by inserting a probe into the tube through the cool air outlet.
In the practical implementation described above, an acoustic tone at a frequency of 2.177 kHz is generated using compressed air supplied at a flow rate of 4.2 cfm at pressure of 110 psig. The grooves in the internal surface of the body 96 direct the air flow into the passages 112 but do not affect significantly the frequency of the acoustic tone.
Variables that affect whether an acoustic vibration is generated in the heat transfer tube include the radial extent of the annular canal, the orientation of the air inlet passage 106 relative to the passages 112 in the air flow generator, the depth and angle of the taper with which the passage 106 opens into the chamber 104, the depth and angle of taper of the passages 112, the number, size, length and orientation of passages 112, the angular difference between the inlet of the passage 112 and the outlet of the passage 112, the internal and external diameters of the air flow generators, and the angle (typically 7°) between the passage 112 and a plane perpendicular to the central axis of the air flow generator.
Several experiments were conducted using the same air flow generator with annular chambers of different volume. The volume of the annular chamber was modified by forming an annular canal or channel in the interior of the body 96. Thus, after drilling out the interior of the body to the external diameter of the flange 122 (0.555 inch in the preferred embodiment), the annular canal was machined in the interior surface of the body 96 so that it would be located between the flange 122 and the external flange of the energy transfer tube. Machining the canal created the peripheral grooves at the external surface of the annular chamber. The various experiments were characterized by the ratio of the diameter D of the air flow generator to the depth R of the canal could be varied. In each case, the air pressure at five points along the air path was measured. The results of ten of these experiments are reported in the following Table A and Table B, in which the columns designated 1-10 contain the observations for the ten experiments respectively.
In each table, the row Ratio reports, for each experiment, the ratio of the diameter D of the air flow generator to the depth R of the canal. The next row reports the supply pressure (in psig) and the next four rows report the pressure (in psig) at four points along the air flow path, as shown in
Pressures were measured using a static pressure probe sold by OTC. Frequency measurements were made using an Extech Model 407790 Octave Band Sound Analyzer (Type 2 meter) and a Norsonic Model 110 real time sound meter.
Experiments also showed that if the refrigerator was operating in accordance with the conditions defined for Experiment 1, 3, 8 or 10 and the acoustic vibration was suppressed, e.g. by coupling a vibration at a significantly different frequency to the interior of the energy transfer tube, the temperature of the air leaving the cool air outlet increased virtually immediately almost to the inlet air temperature. The housing 144 and the isolation tube 134 serve to isolate the energy transfer tube 132 from acoustic vibrations that might be created within the computer case, e.g. by disk drive motors, and that might otherwise be coupled to the energy transfer tube and suppress the acoustic vibrations in the tube and thereby degrade the performance of the refrigerator.
The acoustic vibration is generated spontaneously in the energy transfer tube due to energy of disturbances in the air flow being preferentially amplified in a range of frequencies that is characteristic of the gas flow rate and the physical structure of the energy transfer tube. By adjusting the throttle valve, the energy transfer tube is tuned to a narrow range of frequencies within a broader range.
It will be seen from Experiments 6, 7 and 9 that even though no acoustic tone was observed, heat transfer between the inner air stream and the outer air stream due to loss of angular velocity of the inner air stream produced a small flow of cool air.
The features of the refrigerator that favor generation of the acoustic vibration include the configuration of the passages 112 and the orientation of the passages 112 relative to the central axis of the air flow generator. Other features that favor the generation of the acoustic vibration include the relatively large radial extent of the annular chamber 104 and the orientation of the inlet passage 106 to the chamber 104. Thus, in the case of the vortex tube device, it is considered sufficient to configure the vortex generator so that the air flow into the vortex chamber is tangential to the vortex chamber, without regard to flow conditions upstream of the air flow generator. In the case of the refrigerator illustrated in the drawings, the transition of the flow from the air flow generator to the energy transfer tube 132 is less abrupt than in the case of the vortex tube device and the inlet to the chamber 104 and the configuration of the chamber 104 itself (having a relatively large radial extent) are selected to minimize disturbance of the outer air flow in the energy transfer tube.
The throttle valve, in addition to serving to tune the energy transfer tube, contributes to the favorable performance of the energy transfer tube by ensuring that the hottest fraction of the outer stream or flow is removed and cannot mix with cooler air of the inner flow.
It is important to note that the refrigerator described with reference to
It will be appreciated that the invention is not restricted to the particular embodiment that has been described, and that variations may be made therein without departing from the scope of the invention as defined in the appended claims and equivalents thereof. For example, although the experiments reported in the table show frequencies of the acoustic tone in the range from about 1.5 kHz to about 4 kHz, in other embodiments of the invention frequencies as low as 1 kHz and as high as 20 kHz have been observed. Unless the context indicates otherwise, a reference in a claim to the number of instances of an element, be it a reference to one instance or more than one instance, requires at least the stated number of instances of the element but is not intended to exclude from the scope of the claim a structure or method having more instances of that element than stated.
This application claims benefit of U.S. Provisional Application No. 60/644,220 filed Jan. 13, 2005.
Number | Date | Country | |
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60644220 | Jan 2005 | US |