Patent Grant
12169092
The present disclosure relates generally to a refrigerator and, more particularly, to a refrigerator that is capable of automatically opening a door in which electronic components such as a touch button are embedded.
In general, a refrigerator is a home appliance that stores foods at a low temperature in an internal storage space shielded by a door. In order to achieve the function, the refrigerator is configured to cool the inside of the storage space by using cool air generated through heat exchange with refrigerant circulated through a refrigeration cycle in the refrigerator, so that the foods may be stored in the optimal condition.
In recent years, built-in type refrigerators have been used, and the built-in type refrigerators may be applied to a kitchen island that is widely used in recent years. The island-type kitchen furniture is highly convenient because the furniture is a workspace installed independently from a sink, but the overall height thereof is low, so the process of holding and opening the door of the refrigerator may be inconvenient.
A device for automatically opening the door may be installed, but since the overall height of the island-type kitchen furniture is low, it is difficult to secure enough space for installing a sensor and an actuator for automatically opening the door.
In addition, in the built-in type refrigerator, an exposed portion of the door is only a front surface of the door, so if electric circuit components, such as LED lamps, switches for automatically opening door, etc., are installed in the front surface of the door, a transparent portion (window portion) of the front surface to expose a storage space of the refrigerator should be reduced. In this case, the space for installing the electric circuit components occupies a portion of a limited front surface of the door, thereby deteriorating the aesthetics of the refrigerator.
In recent years, a refrigerator door in which a foaming agent such as polyurethane is filled for thermal insulation performance is generally used. However, the refrigerator door capable of observing the inside of the refrigerator has a foaming space and a foaming passage relatively smaller than a general refrigerator door, so it is difficult to fill the foaming agent. This is because the foaming space and the foaming passage are limited to the entire door excluding the window portion, that is, to a door frame, since the foaming space should be formed at an outer portion of the door by avoiding a glass portion capable of observing the inside of the refrigerator.
Although the foaming space may be sufficiently secured by increasing the thickness of the door frame, but when the foaming space is formed by the above structure, a window of the door may be relatively small, or the door frame may be exposed through the transparent glass, thereby deteriorating the aesthetics of the refrigerator. For example, in Korean Patent Application Publication No. 10-2018-0078334, reducing foaming resistance when foaming agent is foamed in a temporary assembled door is proposed. In order to secure a foaming space and a passage, a door frame is thick and an area of the window is relatively small.
In addition, when the foaming agent is filled in a door frame, it is difficult to secure a space for installing electric circuit components such as a touch button in the door frame. The electric circuit components may be installed inside the foaming space and fixed with the foaming agent, but in this case, maintenance of the electric circuit components may be impossible. In Korean Patent Application Publication No. 10-2017-0006542, configuring a window only on a part of a door frame to expose a display portion and filling the foaming agent in the rest of the frame to separate the display are disclosed. However, in this case, only the display portion may be seen, but the rest of the door is filled with the foaming agent, so the inside of the refrigerator cannot be observed.
Accordingly, the present disclosure has been made keeping in mind the above problems occurring in the related art, and the present disclosure is intended to enable a user to easily open a door of a built-in type refrigerator in which an overall height is low and a portion exposed to the outside occupies only a front surface of the door thereof.
Another objective of the present disclosure is to provide a refrigerator, wherein a door frame of a refrigerator door has enough space to install an operation module such as a sensor or a touch button and the installed operation module is easily disassembled for maintenance.
A further objective of the present disclosure is to provide a refrigerator, wherein a transparent door panel is applied to a refrigerator door so that the inside of the refrigerator is visible, and a door frame surrounding the door panel is formed to be thin so that an area through which the inside of the refrigerator is seen is increased.
A further objective of the present disclosure is to provide a refrigerator, wherein a door opening device is installed, but a cabinet or a door of the refrigerator is not increased in size.
In order to achieve the above objective, according to one aspect of the present disclosure, there is provided a refrigerator. The refrigerator of the present disclosure may include: a cabinet having a storage space; and a door assembly rotatably coupled to the cabinet and configured to selectively shield the storage space. An operation module may be arranged on an upper portion of the door assembly, and may have a detection device that may be configured to detect approach of a user and an input device that may be configured to emit light so as to allow the user to recognize an input position when the approach of the user is detected by the detection device. As described above, when the operation module is arranged on the upper portion of the door assembly, the user accessibility may be improved even when the operation module is applied to a small refrigerator.
A door opening device may be arranged on a lower portion of the cabinet. The door opening device may be configured to push the door assembly in a direction away from the cabinet while partially protruding toward a rear surface of the door assembly in response to a signal input through the input device. As described above, when the door opening device is arranged on the lower portion of the cabinet, the door opening device may protrude from a position far from the user's view and the aesthetics of the refrigerator may be enhanced. In addition, the operation module and the door opening device may be respectively installed on the upper portion and the lower portion of the refrigerator, so that it is possible to prevent interference between components in the small refrigerator.
The door opening device may be arranged on a lower center portion of the cabinet. Accordingly, regardless of a position of a hinge of the door assembly, the door opening device may open the door assembly.
Furthermore, the door assembly may include a panel unit having a bezel portion and a door frame. The operation module may be arranged in a component receiving groove provided between a surface of the door frame and a rear surface of the bezel portion. As described above, when the operation module is installed in the bezel portion, there is no need to narrow a window portion, and the operation module may not be normally exposed to the outside by forming the bezel portion to be translucent or opaque, so that the aesthetics of the door may be enhanced.
The door frame may have a hook that may protrude toward the component receiving groove, and the operation module may be in close contact with the rear surface of the bezel portion by the hook
The operation module may be arranged in a component receiving groove that may be positioned on the rear surface of the door assembly at the same height as the operation module, and the detection device and the input device may be arranged to be spaced apart from each other. As described above, the installation and maintenance performance of the operation module may be improved.
The detection device may be arranged at a center of the upper portion of the door assembly, and the input device may be arranged on a side opposite to an end where a hinge is arranged on the upper portion of the door assembly. As described above, the detection performance of the detection device may be improved and the user manipulating the input device may naturally stand at an entrance side where the door assembly is opened.
The input device may include a touch sensor and a light emitting portion positioned adjacent to the touch sensor. When the detection device detects the user in front of the door assembly, the light emitting portion may operate to allow the user to recognize a position of the input device.
A display module capable of signal input may be arranged on a front surface of the cabinet or a front surface of a barrier partitioning the storage space. The display module may receive a different-type signal input from the signal input by the operation module.
The operation module may be assembled to a component bracket that may be adjacent to the component receiving groove and removably coupled to a rear surface of the door frame. When the operation module is assembled to the component bracket, the operation module may be positioned in the component receiving groove to face the rear surface of the bezel portion.
Among several layers of door panels constituting the panel unit, a front door panel constituting a front surface of the panel unit may have a larger area than other door panels so that the bezel portion may be provided on an edge of the front door panel.
A door liner may be coupled to a rear surface of the door frame, which may corresponds to a side of the door frame opposite to a side coupled to the bezel portion. The door liner may shield the component receiving groove.
The component receiving groove may be positioned between an upper surface of the insulation door panel, the rear surface of the bezel portion, and a lower surface of the door frame.
The door opening device may be arranged in an installation space that may be depressed from the lower portion of the cabinet toward the storage space. Accordingly, even when the door opening device is installed, the overall volume of the refrigerator including the cabinet may not be increased.
The installation space may be positioned in a cover plate constituting a lower surface of the cabinet, and a machine room may be arranged under the cover plate.
A front entrance of the installation space may be open toward the rear surface of the door assembly, and the installation space may also be open toward the machine room. Accordingly, the accessibility to the installation space may be improved.
The cabinet may include: an outer casing constituting a surface of the cabinet; and an inner casing constituting an insulation space between the outer casing and the inner casing. The cover plate may constitute a lower surface of the outer casing, and the installation space may be formed by depressing a portion of the cover plate toward the insulation space.
A direction (X) in which a plurality of reduction gears constituting a gear assembly of the door opening device may extend from a driving motor of the door opening device and a direction (Y) in which a plurality of spacer gears constituting the gear assembly of the door opening device may extend from the reduction gears may be configured differently from each other. Accordingly, an area occupied by the door opening device in the refrigerator may be reduced.
The cover plate may be installed between an upper portion of the machine room assembly and the lower portion of the cabinet to cover the machine room, and the door opening device may be installed in the installation space that is depressed from a lower surface of the cover plate toward the lower portion of the cabinet. The periphery of the cover plate, which surrounds the door opening device, may be filled with a foaming agent to provide the insulation portion. The insulation portion may serve as a sound insulation material that blocks noise from the motor and the gear in the door opening device.
As described above, the refrigerator according to the present disclosure has the following effects. The door of the present disclosure may have the operation module such as the touch sensor, and the cabinet may have the door opening device (actuator). When the operation module is installed in the door and the door opening device is installed in the cabinet, the door of the refrigerator that is low in height and has a front surface configured only of the door may be automatically opened.
In particular, (i) the operation module is arranged on the upper portion of the door assembly, so that the user accessibility may be increased even when the operation module is applied to a small refrigerator, (ii) the door opening device is installed on the lower portion of the cabinet, so that the door opening device may protrude from a position far from the user's view and the aesthetics of the refrigerator may be enhanced.
In addition, the operation module and the door opening device are respectively installed on the upper portion and the lower portion of the refrigerator, so that it is possible to prevent interference between components in the small refrigerator.
In the refrigerator of the present disclosure, when the detection device detecting a user's approach detects a user's approach, the surrounding of the input device is illuminated so that the user may recognize an input position. Accordingly, the aesthetics of the refrigerator may be enhanced because the input device and the like are not normally exposed, and convenience of operation for automatically opening the door may be improved.
In the door assembly, the door frame surrounds and supports the perimetric surface of the panel unit including the several layers of glass, wherein the door frame is formed in a single frame by connecting a plurality of frames to each other by the corner brackets. In other words, since only the door frame supports the panel unit without adding a separate outer frame, a support structure of the door may be formed thin, and a portion (window portion) through which the inside of the refrigerator is seen over the panel unit may be secured to be relatively wide. Accordingly, even when the door is not opened, the storage space of the refrigerator may be easily checked and a position of the stored food may be easily checked, thereby improving usability.
Since the amount of the foaming agent that is used in the manufacturing process of the door assembly is reduced, time and cost for manufacturing the door assembly may be reduced.
In the present disclosure, the perimetric surface of the panel unit and the door frame are spaced apart from each other and the component receiving groove is provided in a gap therebetween. Accordingly, a space for installing the operation module, such as a detection sensor or the touch sensor, is sufficiently provided along an edge of the door, so that a variety of the operation module may be installed without covering the window portion of the door.
The component receiving groove is provided in the rear side of the bezel portion of the front door panel that is arranged on the front surface of the panel unit. Accordingly, when the bezel portion may be formed translucent, the assembled portion, such as the door frame at the rear side, may be covered, thereby enhancing the aesthetics of the door assembly, and light emitted from the LED lamp positioned at the rear surface of the bezel portion may be transmitted to the outside, thereby improving visibility, and the bezel portion may be used as a part of the display portion, thereby increasing utilization.
Among each frame constituting the door frame, the side frames supporting the side surfaces of the panel unit are made of a metal material to firmly support the panel unit. The upper and lower frames supporting the upper portion and the lower portion of the panel unit are made of a synthetic resin material to reduce the overall weight thereof, so that it is possible to reduce the weight of the door assembly.
When the upper and lower frames supporting the upper portion and the lower portion of the panel unit are made of the synthetic resin material, more complex shapes thereof may be implemented. Accordingly, the receiving structure for installing the operation module, such as the sensors, the touch button, etc., may be easily implemented, so that various components may be embedded at various positions in the door assembly thus the door assembly may have various functions.
In the present disclosure, since the foaming agent is not filled in the door assembly, both the installation and separation of the components, such as the sensors or the touch button, may be easily performed. In particular, when the door liner is removed from the door assembly, the component receiving groove in which the components are received is exposed to the outside, so that the accessibility of the user may be excellent and the maintenance of the components may be improved.
In the present disclosure, the door opening device is installed in the lower portion of the door assembly, and the door opening device may be controlled by being connected to the input device installed in the upper portion of the door assembly. In other words, the user can automatically open the door assembly by manipulating the input device. Accordingly, even when only glass is seen at the front surface of the door, the user can easily open the door, thereby enhancing the usability of the door applied in the built-in type refrigerator, more precisely, in the island-type kitchen furniture.
Even when the user holds an object in both hands, the user can touch the input device to automatically open the door, so that the usability of the refrigerator may be improved. In particular, the door opening device may allow the door to be opened enough to putting the user's body, for example, an elbow, the door may be easily further opened by putting a part of the body other than both hands into the opened gap. Accordingly, the door may be completely opened without using both hands, so that the usability of the refrigerator may be improved.
In the present disclosure, the detection device and the input device are installed in the door. The detection device recognizes the user's approach and shows the position of the input device with the LED lamp, and the user can touch the touch sensor around the LED lamp to operate the door opening device. Accordingly, the door opening device may be precisely operated even in dark environment, so that the usability of the refrigerator may be improved.
The refrigerator of the present disclosure may have the door opening device that automatically opens the door. The door opening device is installed in the cabinet-side, not the door, in particular, in the lower center portion of the cabinet. Accordingly, even when the hinge of the door is installed in either side of the left side or the right side of the cabinet, the door opening device may open the door. Therefore, the door can be commonly used and the manufacturing cost of the door may be reduced.
In the present disclosure, the door opening device is installed in the lower portion of the cabinet adjacent to a machine room, more precisely, in the installation space that is depressed from the cover plate covering the upper portion of the machine room toward the insulation portion. Accordingly, even when the door opening device is installed in the refrigerator, a total volume of the refrigerator including the cabinet may not be increased and the size of the refrigerator may be reduced.
In particular, the periphery of the cover plate surrounding the door opening device may be filled with the foaming agent to form the insulation portion. The insulation portion serves as a sound insulation material that blocks noise from the motor and the gear in the door opening device. Accordingly, the noise generated during the operation process of the door opening device may be reduced, thereby improved the quality of the refrigerator.
In addition, the cover plate serves as a lid of the door opening device and the front surface of the door opening device is shielded by the front frame. Accordingly, it is possible to efficiently prevent the noise of the door opening device from being transmitted to the outside.
In the present disclosure, the door opening device is installed adjacent to the machine room positioned in the lower portion of the cabinet, and the control module is also positioned in the machine room. Accordingly, the door opening device and the control module provided to control the door opening device are positioned adjacent to each other, so that the wire harness for connecting the door opening device to the control module is shortened, thus the installation structure in the refrigerator may be simplified.
The above and other objectives, features, and other advantages of the present disclosure will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
Hereinbelow, an embodiment of the present disclosure will be described in detail through exemplary drawings. Like reference numerals are used to identify like components throughout different drawings. Further, in the following description, if it is decided that the detailed description of known function or configuration related to the present disclosure makes the subject matter of the invention unclear, the detailed description will be omitted.
A refrigerator according to the embodiment of the present disclosure will be described with reference to the accompanying drawings. For example, a built-in type refrigerator having a door assembly will be described for an example, but the door assembly of the present disclosure may be applied to various devices having an inside storage space, such as a general refrigerator, a wine refrigerator, a kimchi refrigerator, a beverage storage, a plant cultivation apparatus, and a laundry processing apparatus.
The refrigerator of the present disclosure includes a cabinet 100, a door assembly 130, a machine room assembly, beds 300a to 330d, a barrier 400, and a grill fan module 500a, 500b. The beds 300a to 330d, the barrier 400, and the grill fan module 500a, 500b may be installed inside the cabinet 100, and the door assembly 130 may be assembled to a front surface of the cabinet 100. The machine room assembly may be assembled to a lower portion of the cabinet 100.
As shown in
The cabinet 100 may be formed in a tank that is open forward. The cabinet 100 may consist of a plurality of components, and includes an outer casing 110 constituting an outside wall surface of the cabinet 100 and an inner casing 120 constituting an inside wall surface thereof. As shown in
When the inner casing 120 is positioned in the outer casing 110 and the back plate 115, the front frame 118, and the cover plate 250 are assembled in the outer casing 110, a foam insulation material (now shown) may be filled into an insulation space between the inner casing 120 and the outer casing 110. A filling hole 116 may pierce through the back plate 115 and the foam insulation material may be injected through the filling hole 116.
For example, in the embodiment, the cover plate 250 may be the lower surface of the outer casing 110. An installation space 253 to be described below may be formed by depressing a part of the cover plate 250 toward the insulation space.
The storage space 121 may be positioned in the cabinet 100. The storage space 121 is a space for storing food, and the storage space 121 may be partitioned into a plurality of compartments by the beds 300a to 330d. Guide rails 122 are provided on inside wall surfaces of the storage space 121, and the beds 300a to 300d may be configured to move back and forth under the guidance of the guide rails 122 and to be taken from the storage space 121 in a drawer manner.
The storage space 121 may have an avoidance portion 123 at a bottom surface thereof. The avoidance portion 123 is a portion protruding upward from the bottom surface of the storage space 121, and the avoidance portion 123 may be provided to avoid interference with a compressor 610 of the machine room assembly, which will be described below. The avoidance portion 123 may allow a part of the bottom surface of the storage space 121 to have a stepped space.
The door assembly 130 may be provided in the front surface of the cabinet 100. The door assembly 130 may be provided to open and close the storage space 121 of the cabinet 100, and in the embodiment, the door assembly 130 may be configured to be rotatably opened and closed. More precisely, the door assembly 130 may be in close contact with the front frame 118 of the cabinet 100 to shield the storage space 121 or may move away from the front frame 118 by be rotated to open the storage space 121.
In other words, the refrigerator according to the embodiment of the present disclosure may achieve the closed-type storage space 121 by the door assembly 130. In particular, the closed-type storage space 121 may store foods while maintaining a predetermined temperature without loss of cool air by the grill fan module 500a, 500b and an air conditioning module 600. In the air conditioning module 600 of the embodiment, at least a part of the door assembly 130 is configured as a window portion 142 so that the storage space 121 may be checked from the air conditioning module 600.
In
As shown in
The panel unit 140 may include several layers of panels. More precisely, the panel unit 140 may be formed by laminating a plurality of transparent panels at intervals, and the inside of the refrigerator may be selectively seen through the panel unit 140. In the embodiment, the panel unit 140 may be configured such that a several layers of glass are spaced apart from each other to form an insulation layer, but the material thereof is not necessarily limited to the glass material, and may be made of various materials through which the inside of the storage space may be seen.
Among the several of panels, the front door panel 141 constituting a front surface of the panel unit 140 may be made of a half glass material so that the inside of the refrigerator may be selectively seen, or may be made translucent by adding a film.
Referring to
The insulation door panels 145 and 147 may be configured to include a rear door panel 147 constituting a rear surface of the panel unit 140, and an internal door panel 145 positioned between the front door panel 141 and the rear door panel 147. In the embodiment, the panel unit 140 may consist of triplex glass.
The front door panel 141, the internal door panel 145, and the rear door panel 147 may be made of glass or a material through which the inside of the cabinet may be seen, and configured to selectively expose the storage space 121. The front door panel 141, the internal door panel 145, and the rear door panel 147 may be configured to have an insulation material or an insulation structure and to prevent leakage of cool air in the inside of the cabinet.
Meanwhile, the insulation door panel 145, 147 may have a size smaller than a size of the front door panel 141. More precisely, an area of the front door panel 141 may be larger than an area of the insulation door panel 145, 147. Accordingly, an edge of the front door panel 141 may protrude more than an edge of the insulation door panel 145, 147, i.e. a perimetric surface of the insulation door panel 145, 147. The above structure may be confirmed in
The protruding portion of the front door panel 141 may be called the bezel portion 143, and a portion inside the bezel portion 143 may be called the window portion 142. The window portion 142 may be a transparent portion so that the inside of the storage space 121 may be seen through the panel unit 140, but the bezel portion 143 is not necessarily transparent. In the embodiment, the bezel portion 143 is provided only in the front door panel 141, but the window portion 142 may be equally provided in the front door panel 141 as well as the insulation door panels 145 and 147.
The window portion 142 may be a transparent portion through which the storage space 121 may be seen through the panel unit 140, and may refer to a center portion of the front door panel 141, and the whole internal door panel 145 and the whole rear door panel 147. As shown in
A spacer 149 may be inserted between the several layers of glass. The spacer 149 may be provided to maintain a gap between the glasses. The glasses and a plurality of spacers 149 may be attached to each other by an adhesive, and sealant may be applied to maintain the airtight between the front door panel 141, the internal door panel 145, and the rear door panel 147.
A low-emissivity coating layer may be formed on a rear surface of the internal door panel 145 to reduce heat transmission into the storage space by radiation. Glass on which the low-emissivity coating layer is formed is called low-ε glass, and the low-emissivity coating layer may be formed by depositing on a surface of glass by sputtering or the like. Closed spaces between the front door panel 141—the internal door panel 145—the rear door panel 147, which are formed as described above, may be formed in a vacuum state to be insulated.
When necessary, inert gas such as argon gas for insulation may be filled in the closed spaces between the front door panel 141—the internal door panel 145—and the rear door panel 147. The inert gas has better thermal insulation property than general air.
Hereinbelow, the configuration of the door frame 150 will be described with reference to
When the door frame 150 is assembled to the panel unit 140, an edge surface of the door frame 150 to may make a surface continuous with an edge surface of the front door panel 141 constituting the panel unit 140. In other words, since the edge surface of the door frame 150 protrudes to the same level as the edge surface of the front door panel 141, the edge surfaces of the door frame 150 and the front door panel 141 are continuous. The above structure may make the exterior of the door assembly 130 look more uniform.
The door frame 150 may include four frames. A pair of side frames 151 surrounding opposite side surfaces of the panel unit 140, an upper frame 153 surrounding an upper surface of the panel unit 140, and a lower frame 155 surrounding a lower surface of the panel unit 140 may constitute the door frame 150. The four frames may have elongated bar shapes that extend in respective directions.
More precisely, the door frame 150 may be assembled to the rear surface of the bezel portion 143, the side frames 151 may respectively surround opposite side surfaces of the window portion 142, the upper frame 153 may connect upper portions of the pair of side frames 151 to each other and surround an upper surface of the window portion 142, and the lower frame 155 may connect lower portions of the pair of side frames 151 to each other and surround a lower surface of the window portion 142.
The corner brackets 160A to 160D may be provided in four corners of the door frame 150 and connect the frames to each other. The corner brackets 160A to 160D may be respectively provided in the four corners of the door frame 150, and be divided into a first corner bracket 160A, a second corner bracket 160B, a third corner bracket 160C, and the fourth corner bracket 160D for convenience of description. The corner brackets 160A to 160D may have different structures from each other. For example, a main bracket 161 constituting the first corner bracket 160A may have a ‘⊂’-shaped cross section, whereas a main bracket 162 constituting the second corner bracket 160B may have a simple linear cross section.
The structure of the side frames 151 will be described in detail. Since the pair of the side frames 151 may have the same structures as each other, the pair of the side frames 151 will be described on the basis of a right side frame 151 in
The side frame 151 not only extends in one direction, but also has open coupling spaces 152 into which at least a part of the first corner bracket 160A and at least a part of the fourth corner bracket 160D are respectively inserted in an inside portion facing a side surface of the window portion 142 of the panel unit 140. The coupling spaces 152 may allow coupling between the side frame 151 and the first corner bracket 160A and coupling between the side frame 151 and the fourth corner bracket 160D to be firm, and may prevent the first corner bracket 160A and the fourth corner bracket 160D from being exposed to the outside or a thickness of the door frame 150 from thickening.
In
A portion of the main bracket 161 and a portion of a support bracket 163 that constitute the first corner bracket 160A may be respectively inserted into the first coupling space 152a and the second coupling space 152b. The rest of the main bracket 161 and the rest of the support bracket 163 constituting the first corner bracket 160A may be respectively inserted into assembly spaces 153S of assembly coupling plates 153a1 to 153a3 to be described below. Therefore, the side frame 151 and the upper frame 153 may be connected to each other.
The side frame 151 may have side coupling plates 151a to 151c that protrude toward the side surface of the window portion 142 of the panel unit 140 (side surfaces of the internal door panel 145 and the rear door panel 147 on the basis of
The first side coupling plate 151a may be in close contact with the rear surface of the front door panel 141 constituting the front surface of the panel unit 140. As shown in
The adhesive surface G may be provided to combine the rear surface of the bezel portion 143 with the front surface of the first side coupling plate 151a. In the embodiment, a double-sided tape may be attached to the adhesive surface G. Instead of the double-sided tape, adhesive may be provided on the adhesive surface G. Alternatively, the front door panel 141 and the bezel portion 143 may be connected to each other by separate fasteners such as bolts.
The second side coupling plate 151b may be spaced apart from the first side coupling plate 151a, and the first coupling space 152a in which a first bracket body 161a of the main bracket 161 is inserted may be positioned between the second side coupling plate 151b and the first side coupling plate 151a. A width of the first coupling space 152a may be equal to or larger than a thickness of the first bracket body 161a, but the width of the first coupling space 152a may be preferably equal to the thickness of the first bracket body 161a, so that opposite side surfaces of the first bracket body 161a may be in contact with the first side coupling plate 151a and the second side coupling plate 151b.
The third side coupling plate 151c may be provided on the opposite side to the first side coupling plate 151a with the second side coupling plate 151b positioned between the third side coupling plate 151c and the first side coupling plate 151a. The second coupling space 152b in which the support bracket 163 may be inserted may be positioned between the third side coupling plate 151c and the second side coupling plate 151b. The third side coupling plate 151c may extend by a length relatively shorter than a length of the second side coupling plate 151b, and a lower end of third side coupling plate 151c may fix the door liner 190.
As shown in
Next, the upper frame 153 and the lower frame 155 will be described. The upper frame 153 and the lower frame 155 may be positioned opposite to each other with the pair of side frames 151 positioned therebetween. The upper frame 153 and the lower frame 155 may constitute an upper portion and a lower portion of the door frame 150, and may be symmetrical to each other. The hinge 168 may be assembled to each of the upper frame 153 and the lower frame 155 to allow the rotation of the door assembly 130.
In the embodiment, the upper frame 153 and the lower frame 155 may be made of a synthetic resin material. A large load is not applied to each of the upper frame 153 and the lower frame 155 because each of the upper frame 153 and the lower frame 155 do not directly support the hinge 168, so that the upper frame 153 and the lower frame 155 may be made of a material having a relatively lower strength than a material of the side frame 151. When the upper frame 153 and the lower frame 155 are made of the synthetic resin material, a total weight of the door assembly 130 may be reduced, and more complex shapes may be realized. Accordingly, a structure of the component receiving groove S1, which will be described below, may be more easily implemented in the door frame 150.
Meanwhile, since the upper frame 153 and the lower frame 155 are symmetrical to each other, the upper frame 153 will be described below as a reference. As shown in
The adhesive surface G may be positioned between the surface of the contact plate 153b and the rear surface of the bezel portion 143. The adhesive surface G may be a portion that combines the rear surface of the bezel portion 143 with the surface of the contact plate 153b. In the embodiment, the double-sided tape may be attached on the adhesive surface G. The adhesive surface G may extend in a perpendicular direction to an extending direction of an adhesive surface G that is positioned between the rear surface of the bezel portion 143 and the front surface of the first side coupling plate 151a, and the two adhesive surfaces may be connected to each other at a corner of the door frame 150. In this case, instead of the double-sided tape, an adhesive may also be provided on the adhesive surface G. Alternatively, the front door panel 141 and the bezel portion 143 may be connected to each other by separate fasteners such as bolts.
As shown in
The upper frame 153 may have assembly spaces 153S, and the assembly spaces 153S may include a first assembly space 153S1 and a second assembly space 153S2. More precisely, the upper frame 153 may have the plurality of assembly coupling plates 153a1 to 153a3, and the first assembly space 153S1 and the second assembly space 153S2 may be respectively positioned in intervals between the assembly coupling plates 153a1 to 153a3. A portion of the main bracket 161 and a portion of the support bracket 163 constituting the first corner bracket 160A may be partially may be respectively inserted into the first assembly space 153S1 and the second assembly space 153S2.
In the embodiment, the assembly coupling plates 153a1 to 153a3 may include a first assembly coupling plate 153a1, a second assembly coupling plate 153a2, and a third assembly coupling plate 153a3. Among the assembly coupling plates, the first assembly coupling plate 153a1 may be in close contact with the rear surface of the front door panel 141 constituting the front surface of the panel unit 140, and may extend downward from the contact plate 153b, as shown in
In the side frame 151, the assembly coupling plates 153a1 to 153a3 may protrude toward the upper surface (referring to
One side of a second bracket body 161b of the main bracket 161 may be supported by the first assembly coupling plate 153a1. Like the first bracket body 161a, the second bracket body 161b of the main bracket 161 may also have ‘⊂’-shaped cross section, so that one side of the second bracket body 161b may be in close contact with the first assembly coupling plate 153a1.
The second assembly coupling plate 153a2 may be spaced apart from the first assembly coupling plate 153a1, and the first assembly space 153S1 in which the second bracket body 161b of the main bracket 161 is inserted may be formed between the second assembly coupling plate 153a2 and the first assembly coupling plate 153a1. A width of the first assembly space 153S1 may be equal to or larger than a thickness of the second bracket body 161b, and it is preferable that the width of the first assembly space 153S1 is equal to the thickness of the second bracket body 161b. Accordingly, opposite surfaces of the second bracket body 161b may be in contact with the first assembly coupling plate 153a1 and the second assembly coupling plate 153a2.
The third assembly coupling plate 153a3 may be provided on the opposite side to the first assembly coupling plate 153a1 with the second assembly coupling plate 153a2 positioned between the first assembly coupling plate 153a1 and the third assembly coupling plate 153a3. The second assembly space 153S2 in which the support bracket 163 is inserted may be formed between the second assembly coupling plate 153a2 and the third assembly coupling plate 153a3. The third assembly coupling plate 153a3 may extend by a length relatively shorter than a length of the second assembly coupling plate 153a2, and a lower end of the third assembly coupling plate 153a3 may fix the door liner 190.
The support bracket 163 constituting the main bracket 161 may be inserted in the second assembly space 153S2, and one surface of the support bracket 163 may be in close contact with the second assembly coupling plate 153a2. Since the thickness of the support bracket 163 may be smaller than a width of the second assembly space 153S2, an empty space may be formed between the opposite surface of the support bracket 163 and the third assembly coupling plate 153a3. In this case, the opposite surfaces of the second assembly coupling plate 153a2 may be in close contact with one surface of the second bracket body 161b and the support bracket 163, and may be fastened by a single fastener. In the above case, the second assembly coupling plate 153a2 may have the second fastening hole 153a2′ piercing through the second assembly coupling plate 153a2.
Meanwhile, the assembly spaces 153S may be connected to the coupling spaces 152. The assembly spaces 153S and the coupling spaces 152 may be connected to be perpendicular to each other in a ‘¬’ shape, and the ‘¬’ shape may correspond to the shapes of the main bracket 161 and the support bracket 163 constituting the first corner bracket 160A. More precisely, (i) the first assembly space 153S1 between the first assembly coupling plate 153a1 and the second assembly coupling plate 153a2 may be connected to the first coupling space 152a between the first side coupling plate 151a and the second side coupling plate 151b, (ii) the second assembly space 153S2 between the second assembly coupling plate 153a2 and the third assembly coupling plate 153a3 may be connected to the second coupling space 152b between the second side coupling plate 151b and the third side coupling plate 151c. Accordingly, the main bracket 161 may be inserted between the first assembly space 153S1 and the first coupling space 152a, and the support bracket 163 may be inserted between the second assembly space 153S2 and the second coupling space 152b.
Furthermore, the side coupling plates 151a to 151c and the assembly coupling plates 153a1 to 153a3 may be connected to each other and formed in continuous surfaces. As shown in
Next, the corner brackets 160A to 160D will be described below. As described above, the corner brackets 160A to 160D may include the first corner bracket 160A to the fourth corner bracket 160D. Among the brackets, each of the first corner bracket 160A and the second corner bracket 160B may include the main bracket 161 and the support bracket 163. The first corner bracket 160A and the second corner bracket 160B may have the same structure, so the first corner bracket 160A will be described as a reference.
The first corner bracket 160A constituting the main bracket 161 may roughly have ‘¬’ shape, and the first bracket body 161a and the second bracket body 161b may be connected perpendicularly to each other. The first bracket body 161a may be positioned in the above-described first coupling space 152a of the side frame 151, and the second bracket body 161b may be positioned in the first assembly space 153S1 of the upper frame 153. As shown in
The main bracket 161 may have the ‘⊂’-shaped cross section. The main bracket 161 may be directly connected to the hinge 168 to serve as the center of rotation of the door assembly 130, and may receive a large load during the rotation of the door assembly 130. Therefore, the main bracket 161 may reinforce its strength through the ‘⊂’-shape. As shown in
Meanwhile, the support bracket 163 may have ‘¬’ shape like the main bracket 161. Referring to
Referring to
Referring to
Meanwhile, the operation module may be installed in the door frame 150. The operation module may refer to devices that are operated using electricity like the input device 170, the detection device 175, or display device. In the embodiment, the input device 170 and the detection device 175 may be installed in the door frame 150.
Referring to
In more detail, the door frame 150 and the perimetric surface of the insulation door panel 145, 147 may be spaced apart from each other so that the component receiving groove S1 may be provided therebetween. The operation module may be installed inside the component receiving groove S1, and a portion of the operation module may be arranged to face the front surface of the panel unit 140 through the bezel portion 143. Because the component receiving groove S1 is formed at the rear surface-side of the bezel portion 143, as shown in
In the embodiment, the component receiving groove S1 may refer to an empty space that is defined as a space between an upper surface of the perimetric surface of the insulation door panel 145, 147, the rear surface of the bezel portion 143, and a lower surface of the door frame 150.
The component receiving groove S1 may be continuously formed along the door frame 150 and at least two surfaces of perimetric surface of the insulation door panel 145, 147. In the embodiment, the component receiving groove S1 may be formed at all four sides along the perimetric surface of the insulation door panel 145, 147, and wires connected to the operation module may be received along the component receiving groove S1.
The bezel portion 143 may be made of a transparent or translucent material, so that the operation module installed inside the component receiving groove S1 may be recognized from the outside. In the embodiment, the bezel portion 143 is covered with a translucent film, so that the operation module is not recognized immediately, but the operation module may be recognized when light is emitted from the LED lamp 172 provided in the input device 170. Therefore, the user can detect the position of the input device 170 and precisely touch the touch sensor 173.
Referring to
The first fixing flange 154d and the second fixing flange 154e do not need to have the same structures as each other, and may be formed in various shapes. In particular, the upper frame 153 is made of a synthetic resin material in the embodiment, so the fixing flange 154d, 154e may be formed in various shapes.
The first fixing flange 154d may have a first fixing hole 154d′, and the second fixing flange 154e may have a second fixing hole 154e′. The first fixing hole 154d′ may correspond to a first installation hole 174a′ of a first installation bracket 174 of installation bracket 174a, 174b connected to the input device 170, and may be a portion that is fastened by a bolt B, and the like.
The second fixing hole 154e′ may correspond to a second installation hole 174b′ of a second installation bracket 174b of the installation bracket 174a, 174b of the input device 170. The second fixing hole 154e′ may be not only assembled with the second installation hole 174b′, but also fastened with the main bracket 162 and the support bracket 163 constituting the second corner bracket 160B. In other words, a fastener such as a bolt B may be fastened in the following order: (i) the second support hole 163b′ of the support bracket 163, (ii) the second fixing hole 154e′ of the second fixing flange 154e, (iii) the second main fastening hole 162b of the main bracket 162, and (iv) the second installation hole 174b′ of the second installation bracket 174b. Whereby, the input device 170 may be firmly installed in the door frame 150.
Reference numeral 162a is a first main fastening hole for assembling the main bracket 162 to the first fastening hole 151b′ of the second side coupling plate 151b.
As shown in
Since the installation bracket 174a, 174b is fastened to the fixing flange 154d, 154e by a fastener to while the installation bracket 174a, 174b is connected to the operation module, the operation module may be fixed to the component receiving groove S1 in a detachable state. Of course, at least one of the first fixing flange 154d and the second fixing flange 154e may be omitted.
Although not shown in the drawings, the door frame 150 may have a hook that protrudes toward the component receiving groove S1, and the operation module may be fastened in a detachable state by being locked to the hook. That is, when the operation module is inserted into the component receiving groove S1 while elastically transforming the hook S1 and the hook S1 is recovered, the operation module may be fixed to the component receiving groove S1. The hook S1 may protrude toward the component receiving groove S1, and allow the operation module to be brought into close contact with the rear surface of the bezel portion 143.
For example, in
Referring to
Looking at the operation module, the input device 170 shown in
The input device 170 may include a separate input substrate 171 and control the touch sensor 173 and the LED lamp 172. The input substrate 171 may be provided to control the input device 170 and may consist of a printed circuit board. The LED lamp 172 and the touch sensor 173, etc. may be installed in the input substrate 171, and an input connector 170a may be provided in a rear surface of the input substrate 171 as shown in
The LED lamp 172 of the input device 170 may be omitted and the touch sensor 173 may consist of various proximity sensors instead of a capacitance type sensor. Alternatively, without including the touch sensor 173, the input device 170 may include a microphone that detects sound waves due to the vibration, and may be configured as a knock detection device that recognizes a knock operation of the user. In addition, the input device 170 may include a camera (not shown) to recognize a specific motion of the user as a door opening signal to operate the door opening device 900.
In the embodiment, the operation module may be installed in an upper portion of the rear surface of the bezel portion 143 of the panel unit 140. When the size of the door assembly 130 is small, for example, when the door assembly 130 is applied to a product with low height such as a wine refrigerator, the user cannot recognize the input device 170 or it may be difficult the user to manipulate the touch sensor 173 of the input device 170. Alternatively, the operation module may be installed under the bezel portion 143 or may be installed on the left or right side of the bezel portion 143. In the embodiment, the component receiving groove S1 may be provided at all four surfaces along the perimetric surface of the insulation door panel 145, 147, so that the installation position of the operation module may be freely preset.
In particular, in the embodiment, the detection device 175 may be arranged in the center of the upper portion of the bezel portion 143 in the upper rear surface of the bezel portion 143. Therefore, the detection device 175 arranged in the center without being biased to either side may more efficiently detect the approach of the user.
In the embodiment, the detection device 175 and the input device 170 may be installed to be spaced apart from each other at the same height inside the component receiving groove S1. In other words, both the detection device 175 and the input device 170 that are installed in the upper frame 153 may have the same height, so that the installation and maintenance performance of the operation module may be improved.
The detection device 175 may be installed in the center of the upper portion of the component receiving groove S1, while the input device 170 may be installed in a portion opposite to the side provided with the hinge 168 in the upper portion of the component receiving groove S1. Accordingly, the user manipulating the input device 170 can naturally stand at an entrance side where the door assembly 130 is opened.
Meanwhile, the component receiving groove S1 may be shielded by the door liner 190 to be described below. The component receiving groove S1 may be configured such that a first side faces the rear surface of the bezel portion 143 and a second side faces the door liner 190, so that when the door liner 190 is separated from the door frame 150, the component receiving groove S1 is exposed through the second side thereof. Accordingly, a repair operator can separate the door liner 190 from the door frame 150 to maintain the operation module.
The heater frame 180 may be installed on an edge of the door frame 150. The heater frame 180 may be inserted in a space between the door frame 150 and the perimetric surface of the insulation door panel 145, 147, i.e. in the component receiving groove S1. The heater frame 180 may be provided to prevent condensation on the panel unit 140, and in which a heating line (not shown) may be embedded. The condensation may occur due to inside and outside temperature difference of the refrigerator near a portion to which the door assembly 130 contacts in the front surface of cabinet 100, or condensation may occur due to heat transfer at attached portions between several layers of glass constituting the panel unit 140, and the heating line may prevent the condensation.
Referring to
The heater groove 182 may have a shape that is partially opened to the rear surface of the front door panel 141 constituting the front surface of the panel unit 140 among the several layers of glass. Therefore, heat generated from the heating line embedded in the heater groove 182 may be transmitted to the rear surface of the front door panel 141 and may efficiently prevent the condensation.
The door liner 190 may be assembled at the rear of the heater frame 180. The door liner 190 may be assembled to the door frame 150 with the heater frame 180 positioned between the door liner 190 and the door frame 150, and formed in a rectangular frame. The door liner 190 may be assembled to the door frame 150 to shield the component receiving groove S1 described above. The component receiving groove S1 may be configured such that a first side thereof faces the rear surface of the bezel portion 143 and a second side thereof faces the door liner 190, and the component receiving groove S1 may be exposed in a direction toward the second side when the door liner 190 is separated from the door frame 150. Accordingly, the repair operator can separate the door liner 190 to maintain the operation module.
As described above, when the door liner 190 is assembled to the door frame 150, the component receiving groove S1 may be shielded. Accordingly, the frames constituting the door frame 150, the assembly portions of the brackets, and wires may not be exposed, thereby enhancing the refrigerator aesthetics.
The door liner 190 may be fixed such that edges thereof is locked to ends of the second assembly coupling plate 153a2 (referring to
The door liner 190 may have a support rib 193. The support rib 193 may protrude from a front surface of the door liner 190, and may protrude toward the heater frame 180. The support rib 193 may support the heater frame 180 in a direction toward the rear surface of the front door panel 141 that constitutes the front surface of the several layers of glass, so that the heating line may be in close contact with the front door panel 141. Although not shown in the drawing, the door liner 190 may have a separate lighting device for lighting the inside of the door assembly 130.
The gasket 195 may be coupled to a rear surface of the door liner 190. The gasket 195 may be in close contact with a circumference of the cabinet 100 to prevent cool air in the storage space 121 from leaking between the door assembly 130 and the cabinet 100.
Lastly, a wire guide 197 may be assembled to the door frame 150. The wire guide 197 may be provided at a corner portion where the side frame 151 and the lower frame 155 constituting the door frame 150 are connected to each other, and may serve to guide the wires of the operation module or the heating line into the cabinet 100.
Referring to
One end of the first guide body 198 is opened and an insertion groove 198a is formed on the end thereof. The insertion groove 198a may be an entrance into which the wires are inserted, and when the first guide body 198 is made of synthetic resin, the insertion groove 198a is laterally opened so that the wires may be easily inserted.
The first guide body 198 may be connected to the second guide body 199. The second guide body 199 may be configured to be rotated relative to the first guide body 198, and a wire connection groove 199a may be recessed at a portion where the second guide body 199 is assembled to the first guide body 198. In other words, the wire connection groove 199a may be provided in the center of rotation of the second guide body 199 rotatably connected to the first guide body 198, and the wire connection groove 199a may be connected to the first guide channel 198b.
A second guide channel 199b in which wires are inserted and guided is provided inside the second guide body 199. The second guide body 199 may also have a stopper 199′ blocking the second guide channel 199b to prevent the wires from escaping. The second guide channel 199b may be an outlet that is opened so that the wires may escape through the outlet. The second guide body 199 may be connected to the inside of the cabinet 100, and the wires guided to the second guide body 199 may be connected to the control module 700 inside the cabinet 100.
Next, an assembly process of the door assembly 130 according to the embodiment of the present disclosure will be described. The door frame 150 may be assembled, the pair of side frames 151 constituting the door frame 150 and the upper frame 153 and the lower frame 155 connecting the upper portions and lower portions of the pair of side frames 151 to each other may be arranged in a rectangular shape, and then the frames may be connected to each other using the corner brackets 160A to 160D.
More precisely, the first corner bracket 160A to the fourth corner bracket 160D may be assembled at the four corners, and the door frame 150 in the rectangular shape may be complete. The first corner bracket 160A and the fourth corner bracket 160D may include respective the main bracket 161 and the support bracket 163. The first bracket body 161a of the main bracket 161 may be inserted in the first coupling space 152a, and the second bracket body 161b perpendicular to first bracket body 161a may be inserted in the first assembly space 153S1.
Then, the main bracket 161 may be coupled to the support bracket 163 with the second side coupling plate 151b and the second assembly coupling plate 153a2 positioned therebetween, and the main bracket 161 to the support bracket 163 may be assembled by fasteners. Accordingly, the door frame 150 may be maintained in the firmly assembled state.
As described above, the assembly of the door frame 150 may be primarily completed. In the present disclosure, the foaming agent may be filled inside the door frame 150. Therefore, both the installation and separation of the operation module to/from the door assembly 130 may be performed easily. In particular, when the door liner 190 is separated from the door assembly 130, the component receiving groove S1 receiving the components may be directly exposed to the outside, so that maintenance of the components may be easily performed.
Next, the panel unit 140 may be coupled to the door frame 150. The panel unit 140 may be already laminated in several layers. In the embodiment, the panel unit 140 may be configured such that the front door panel 141, the internal door panel 145, and the rear door panel 147 are laminated in order and then coupled to each other. Since the front door panel 141 of the panel unit 140 may be larger than the rest of the several layers of glass, the bezel portion 143, which is a kind of stepped portion, may be formed in the front door panel 141 and the door frame 150 may be coupled to the bezel portion 143.
More precisely, the door frame 150 may be arranged on the rear surface of the bezel portion 143, and an adhesive material such as the double-sided tape, etc. may be provided therebetween. Then, when the panel unit 140 and the door frame 150 are strongly compressed using a separate jig or device, the rear surface of the bezel portion 143 and the front surface of the door frame 150 may adhere to each other. In
In this case, the component receiving groove S, which is a kind of empty space, may be formed between the perimetric surface of the insulation door panel 145, 147 of the panel unit 140 and the door frame 150. The input device 170 and the detection device 175 that are the operation module may be installed in the component receiving groove S1. The operation module may be positioned in the portion corresponding to the rear surface of the bezel portion 143, and may be fixed by the component bracket, so that the operation module may be separated from the component receiving groove S1.
Then, the heater frame 180 may be inserted into the component receiving groove S1 formed between the perimetric surface of the insulation door panel 145, 147 of the panel unit 140 and the door frame 150. In a state in which the heating line is inserted in the heater groove 182 of the heater frame 180, the heater frame 180 may be inserted into the component receiving groove S1. In
Then, the heating line and the wire bundle connected to the operation module may be arranged, and the wire bundle may be arranged along the component receiving groove S1. The wire bundle may be inserted into the wire guide 197 assembled to the door frame 150. Then, the door liner 190 may be assembled to the door frame 150. The door liner 190 may be assembled to the rear surface of the door frame 150 and shield the component receiving groove S1. In other words, the door liner 190 may prevent the frames constituting the door frame 150, the assembly portions of the brackets, and the wires from being exposed to the outside, thereby enhancing the refrigerator aesthetics.
Simultaneously, the support rib 193 of the door liner 190 may press the heater frame 180 toward the front door panel 141 to firmly fix the heater frame 180, thereby allowing the heating line to transfer heat to the front door panel 141.
Then, the gasket 195 may be assembled to the rear surface of the door liner 190, and finally, the hinge 168 may be assembled to the door frame 150. The hinge 168 may be assembled to each of the seating space 154 of the upper frame 153 and the seating space 154 of the lower frame 155. The hinge 168 may be seated on each of the upper frame 153 and the lower frame 155, but an actually fastened and supported portion may be the main bracket 161 that is assembled inside the hinge.
The completed door assembly 130 may be assembled to the cabinet 100. When one side of the hinge 168 is assembled to an edge of the cabinet 100, the door assembly 130 may be rotated relative to the cabinet 100.
Next, a machine room frame 200 constituting the machine room assembly will be described. The machine room frame 200 may be a configuration providing a lower structure of the refrigerator according to the present disclosure. The air conditioning module 600 to be described below may be installed in the machine room frame 200, and the cabinet 100 may be coupled to an upper portion of the machine room frame 200.
As shown in
Although not shown in the drawings, the inner casing 120 and the machine room frame 200 may be formed of a single component. In this case, a separate partitioning wall may be provided between the storage space 121 and the machine room 201, thereby partitioning the storage space 121 and the machine room 201 from each other.
An intake and exhaust grill 220 may be provided in an open front surface of the machine room frame 200, which is the front of the machine room 201. The intake and exhaust grill 220 may serve to guide air introduced into the machine room 201 from the machine room 201 or to guide air discharged from the inside of the machine room 201 to the outside thereof, and may serve to block the open front surface of the machine room 201.
In addition, the intake and exhaust grill 220 may have an inlet 225a and an outlet 225b. The inlet 225a and the outlet 225b may be separately provided in partitioned positions by a partition 230, which will be described below. In the embodiment of the present disclosure, when the refrigerator is viewed from the front, the inlet 225a and the outlet 225b are distinct as the inlet 225a at the left side and the outlet 225b at the right side, but the arrangement thereof may be reversed.
Meanwhile, referring to
The cover plate 250 may have an auto-door installation portion 253 in which the door opening device pp 900 is installed. The auto-door installation portion 253 may be provided in a front portion of, i.e. in a front portion facing the door assembly 130 in the cover plate 250, and may protrude upward to secure a lower space and the lower space may be open downward. The auto-door installation portion 253 may protrude upward like the upwardly protruding rear portion of the cover plate 250, but the protruding height of the auto-door installation portion 253 may be lower than the protruding height of the rear portion of the cover plate 250 in the embodiment.
For example, the push rod 950 constituting the door opening device 900 is shown in a protruding state in
The cover plate 250 may have a connector housing 257. The connector housing 257 may be a portion in which the wire harness extending from the control module (not shown) which will be described below is embedded, and may serve to guide an extending direction of the wire harness. More specifically, the connector housing 257 may guide the wire harness extending upward from the control module at the lower side of the cover plate 250 to the rear side, i.e. toward a rear surface plate 213.
Next, the beds 300a to 300d will be described below. The beds 300a to 300d may be installed inside the storage space 121 and serve to partition the storage space 121 into several layers. However, the beds 300a to 300d may allow the layers to communicate with each other without partitioning the storage space 121 into completely independent spaces. For the communication between the storage spaces, the beds 300a to 300d may have a gap that is open in a vertical direction in the embodiment.
Each of the beds 300a to 300d may be formed in a flat tray structure or a tray structure having a perimetric wall, and food may be placed on an upper surface of the bed. Guide rails 122 (referring to
The beds 300a to 300d may include a plurality of beds, and the barrier 400 may be positioned in the middle of the plurality of beds. The barrier 400 may be installed in parallel with the beds 300a to 330d across the storage space 121, and may partition the storage space 121. Unlike the beds 300a to 330d, the barrier 400 may partition the storage space 121 into spaces independent from each other, so that an upper portion and a lower portion of the storage space 121 based on the barrier 400 may be different spaces from each other. Therefore, the upper space of the barrier 400 and the lower space thereof may be independently controlled to have different temperatures.
A display module 800 may be installed on a front surface 430 of the barrier 400. The display module 800 may be configured to display each state of the refrigerator and to perform various controls. The state displayed from the display module 800 may be the temperature in the storage space 121, operation mode display, etc.
The display module 800 may be configured to be operated in a touch type, a bottom type, or a switch type. The display module 800 may be provided in the cabinet 100, or may be provided at the door assembly 130. However, when the display module 800 is provided at the door assembly 130, various signal lines or power lines may have complicated connection structures. Considering the problem, it may be preferable that the display module 800 is provided in the cabinet 100.
In addition, since the window portion 142 that is the inside portion of the door assembly 130 is made of glass capable of internal observation, it may be preferable that the display module 800 is installed in the front of the barrier 400 that is installed at a middle height of the storage space 121.
Next, the grill fan module 500a, 500b will be described below. The grill fan module 500a, 500b may be configured to circulate air inside the storage space 121. The grill fan module 500a, 500b may be provided in the front of a rear wall surface constituting the inner casing 120, and suction air from the lower side in the storage space 121 and then discharge the air to the upper side in the storage space 121. The upper side and the lower side of the storage space 121 may be determined on the basis of the middle height of the storage space 121.
As shown in
Next, the air conditioning module 600 will be described below. The air conditioning module 600 may be configured to control the temperature in the storage space 121 of the inner casing 120. The air conditioning module 600 may include the compressor 610, a main condenser 620, and an evaporator 630a, 630b. In other words, the temperature of the air circulated in the storage space 121 may be controlled by the air conditioning module 600.
The compressor 610 and the main condenser 620 may be provided in the machine room 201 of the machine room frame 200. The main condenser 620 may be positioned in an air inflow side of opposite sides partitioned by the partition 230 in the machine room frame 200, and the compressor 610 may be positioned in a portion of the machine room 201 where the air that has passed through the main condenser 620 passes. In particular, the compressor 610 may be positioned at an air discharge side.
Furthermore, the cooling fan 611 may be provided at an air inflow side of the compressor 610, allowing air to be introduced and discharged to/from the machine room 201 and cooling the compressor 610. The cooling fan 611 may serve to block a portion where the compressor 610 is positioned from the air inflow side where the main condenser 620 is positioned, so that it is possible to reduce the influence of high temperature heat of the compressor 610 on the main condenser 620.
Next, the door opening device 900 will be described below. The door opening device 900 may be installed in the center of the lower portion of the cabinet 100, and at least a portion of the door opening device 900 may selectively protrude toward the rear surface of the door assembly, so that the door opening device 900 may serve to posh the door assembly in a direction away from the cabinet 100. Accordingly, when the door opening device 900 is operated, the door assembly 130 may be opened automatically.
In the embodiment, the door opening device 900 may be installed in a portion in the lower portion of the cabinet 100, i.e. in the center of an upper portion of the machine room 201. In other words, since a bottom surface of the refrigerator is somewhat separated from the bottom of the machine room, the door opening device 900 may be positioned higher than the components installed in the machine room and may be positioned at the center of the lower portion of the cabinet 100, so that the door opening device 900 may push the center of the rear surface of the door assembly 130. In
Referring to
According to the embodiment, the door opening device 900 may be arranged in the center portion of the cover plate 250, and the rod cap 952 may be operated while being stably in contact with the contact portion B. Therefore, regardless of a position of the hinge mounted portion H, the door opening device 900 may push the door assembly 130 precisely.
More precisely, the door opening device 900 may be installed in the installation space 253 that is depressed toward the storage space 121 from the lower portion of the cabinet 100. The installation space 253 may have a shape in which the lower portion of the cabinet 100 is partially depressed, the installation space 253 may be formed in the cover plate 250 in the embodiment. In other words, the cover plate 250 may be installed between an upper portion of the machine room frame and the lower portion of the cabinet 100 to cover the machine room, and the door opening device 900 may be received in the installation space 253 that is depressed from a lower surface 251 of the cover plate 250 toward the lower portion of the cabinet 100.
The cover plate 250 may be spaced apart from the inner casing 120 to form a foam space therebetween, so that the foaming agent may be filled into the foam space through an upper portion thereof to form an insulation portion. Therefore, the installation space 253 may be depressed toward the insulation portion and does not interfere with other components. In addition, the insulation portion may be filled in the periphery of the cover plate 250 surrounding the door opening device 900, and the insulation portion may serve as a sound insulation material that blocks noise of a motor or a gear generated in the door opening device 900.
Referring to
Whereby, when the machine room assembly is separated from the refrigerator, the door opening device 900 installed in the installation space 253 and the installation space 253 may be exposed to the outside of the refrigerator to facilitate maintenance. In
In addition, the front surface of the installation space 253, which faces the door assembly 130, may be opened. In
Accordingly, the front surface of the installation space 253 may be shielded by the front frame 118, and a portion where the push rod 950 enters and exits may be pierced in a hole shape (rod entrance 119, referring to
Referring to
The device casing 901 may be installed in the center of the cover plate 250. More precisely, the rod entrance 119 through which the push rod 950 protrudes may be preferably positioned on the center line of the cover plate 250. In
Referring to
The device casing 901 may have a plurality of installation rings 905 outside the device casing 901. Each of the installation rings 905 may be inserted in a ring installation groove 904 that is recessed on an edge of the device casing 901, and the installation rings 905 may be made of silicon so as to support the lower casing to be seated on the inside of the ring installation groove 904 of the device casing 901. Accordingly, the refrigerator may have a structure in which vibration generated when the door opening device 900 is operated is reduced and noise caused thereby is prevented.
The installation rings 905 may be pierced by separate fasteners and be fixed to the upper casing. In the embodiment, each of the installation rings 905 may not be formed in a completely closed curve, but may be formed in a shape having an open side, and with having the shape, the amount of elastic deformation may be larger. Each of the installation rings 905 may be improved in fastening force when the fastener passes through the installation ring that have been forcibly fitted in the ring installation groove 904.
The device casing 901 may have the driving motor 910. The driving motor 910 may be mounted on a lower surface of the device casing 901. The driving motor 910 may be a brushless DC (BLDC) motor capable of normal and reversal rotation. The BLDC-type driving motor 910 may count a frequency generating (FG) signal to control the speed of the driving motor 910 variably.
Accordingly, shock occurring when the door assembly 130 is opened and closed may be reduced by controlling the speed of the door opening device 900 during the operation of the door opening device 900. Furthermore, the push rod 950 may perform emergency return in case of emergency. The driving motor 910 may be mounted on a lower surface of the lower casing and a rotation shaft of the driving motor 910 may pierce into the inside of the lower casing.
The device casing 901 may have the driving motor 910, and a pinion gear 911 of the driving motor 910 may protrude to be rotated by the driving motor 910. The pinion gear 911 may be engaged with the gear assembly 920 to rotate the gear assembly 920. More specifically, a plurality of gears may be arranged to be engaged with each other in the device casing 901, the plurality of gears may include a reduction gear 921, 923 and a spacer gear 925, 927. The reduction gear 921, 923 may serve reduce the rotation speed of the driving motor 910 by a gear ratio, and the spacer gear 925, 927 may be engaged with the reduction gear 921, 923 and may serve to fill an empty space between the push rod 950 and the reduction gear 921, 923.
In other words, the reduction gear 921, 923 may reduce the rotation speed to transmit power for driving the push rod 950. The spacer gear 925, 927 may be provided to secure a distance required for ejection of the push rod 950, and may move a contact position with the push rod 950 by being engaged with the spacer gear 925, 927. Of course, instead of the above configuration, the spacer gear 925, 927 may also be configured as part of the reduction gear 921, 923, which is responsible for the deceleration function.
The pinion gear 911 of the driving motor 910 may be connected to a first reduction gear 921. The first reduction gear 921 may be a gear that is combined with the pinion gear 911 with the highest rotation speed, and may have high probability of noise. Therefore, the pinion gear 911 and the first reduction gear 921 may be made of an elastomer material having excellent mechanical strength, elastic recovery, and high heat resistance. Therefore, the pinion gear 911 and the first reduction gear 921 satisfy a desired mechanical strength and may reduce the noise generated between the pinion gear 911 and the first reduction gear 921. The rest of the gears may be made of engineering plastic (plastic outperforming metal, POM) material. Of course, all gears may be made of the same material or made of material other than the above examples.
The first reduction gear 921 may be connected to a second reduction gear 923, and the second reduction gear 923 may be connected to the spacer gear 925, 927. The reduction gear 921, 923 may have a structure in which an input side and an output side are placed in vertical two steps like the typical reduction gear 921, 923, and may be configured such that the input side and the output side are in contact with adjacent gears to reduce the rotation speed.
The number of rotation may be controlled through combination of the plurality of reduction gears 921 and 923, and the power transmitted to the push rod 950 may be controlled through the control of the number of rotation. Of course, the number of the reduction gears 921 and 923 may be controlled according to the need of the air conditioning module 600. In the embodiment, the reduction gear 921, 923 may include two reduction gears, but may include three reduction gears or more. Reference numerals 921′ and 923′ represent rotation shafts of the first reduction gear 921 and the second reduction gear 923.
A first spacer gear 925 may be arranged at the second reduction gear 923, and the first spacer gear 925 and the push rod 950 may be connected to each other by a second spacer gear 927. The spacer gear 925, 927 may have a general flat gear shape, and may be configured to simply transmit the power of the second reduction gear 923 to the push rod 950 and to adjust a contact distance between the space gear and the push rod 950 to secure the maximum ejection distance of the push rod 950. For the above purpose, the spacer gear 925, 927 may include a plurality of gears with different sizes.
A position of the contact between the spacer gear 925, 927 and the push rod 950, which is provided for transmitting the power to the push rod 950, may be preferably arranged in an ejected direction of the push rod 950 as much as possible, and should be positioned adjacent to the rear surface of the door assembly 130. In order to achieve the above structure, the spacer gear 925, 927 may be arranged between the second reduction gear 923 and the push rod 950. Reference numerals 925′ and 927′ represents rotation shafts of the first spacer gear 925 and the second spacer gear 927.
More specifically, the reduction gears 921 and 923 and the spacer gears 925 and 927 that constitute the gear assembly 920 of the door opening device 900 may be arranged in different directions. Referring to
In the embodiment, the direction X in which the plurality of reduction gears 921 and 923 constituting the gear assembly 920 of the door opening device 900 extends from the driving motor 910 of the door opening device may be arranged perpendicularly to the direction in which the push rod 950 of the door opening device is ejected and retracted. The direction Yin which the plurality of spacer gears 925 and 927 extends from the reduction gears 921 and 923 may be arranged in parallel to the ejected and retracted direction of the push rod 950.
As described above, when the extending direction Y of the spacer gears 925 and 927 is arranged in parallel to the ejected and retracted direction of the push rod 950, the contact point at which the second spacer gear 927 is engaged with the push rod 950 may be arranged as close to the rod entrance 119 as much as possible, thereby ensuring the maximum ejection distance of the push rod 950. At the same time, as the arrangement direction of the reduction gear 921, 923 and the arrangement direction of the spacer gear 925, 927 are different from each other, the entire length of the door opening device 900 may be prevented from being excessively increased when the gear assembly 920 extends in any direction.
The push rod 950 may open the door assembly 130 by pushing the rear surface of the door assembly 130. The push rod 950 may be mounted to the inside of the device casing 901, and may have a rack gear at an outside surface thereof so that the rack gear may be operated while being engaged with the second spacer gear 927. Therefore, the rack gear may pass through the rod entrance 119 and protrude outward by the rotation of the spacer gear 925, 927. Due to the position of the second spacer gear 927, at least half of the rack gear may be ejected from the device casing 901 when the push rod 950 is operated by the second spacer gear 927.
In the embodiment, the push rod 950 may have an arc shape with a predetermined curvature. Therefore, the push rod 950 may maintain a state in contact with a constant point of the rear surface of the door assembly 130, more precisely, with the contact portion B in the situation in which the door assembly 130 is rotated. Accordingly, even when the door assembly 130 is rotated, the push rod 950 may push a constant point of the door assembly 130 without slipping to open the door assembly 130.
A rotated direction of the push rod 950 may be the same as a rotated direction of the door assembly 130. Referring to
The rod cap 952 may be provided in a front end of the push rod 950. The rod cap 952 may be made of an elastic material such as silicon or rubber, and may be in contact with the door assembly 130 to prevent the noise generated from the contact between the push rod 950 and the door assembly 130 and to increase a grip force so that power of the push rod 950 pushing the door assembly 130 may be efficiently transmitted to the door assembly 130.
In the embodiment, a front surface of the rod cap 952 facing the rear surface of the door assembly 130 is wider than the end of the push rod 950 so as to stably push a surface B′ of the contact portion B. The rod cap 952 may have the rectangular-shaped front surface.
Meanwhile, although not shown in the drawings, a switch magnet may be provided in the rod cap 952. The switch magnet may be provided for detecting the degree of opening of the door assembly 130, and may operate a reed switch (not shown) installed in the contact portion B. In other words, the reed switch may be provided in the contact portion B of the door assembly 130, thereby maintaining a fixed position even when the door assembly 130 is rotated. The switch magnet may be rotated in a state in contact with the door assembly 130 during rotation of the door assembly 130.
Therefore, when the door assembly 130 is pushed by the push rod 950, that is, the rod cap 952 is in contact with the contact portion B, the reed switch may be maintain in an ‘On’ state by the switch magnet. For example, the reed switch may be maintain the ‘On’ state from a state in which the door assembly 130 is closed to a state in which the door assembly 130 is pushed by the push rod 950 and automatically opened by a predetermined angle.
In the state in which the door assembly 130 is automatically opened by the predetermined angle, when the user further rotates the door assembly 130 to open the door assembly 130, the switch magnet of the rod cap 952 and the reed switch embedded in the contact portion B of the door assembly 130 are detached from each other so that the reed switch is turned to an ‘Off’ state. In this state, the control module 700 detects that the user has further opened the door assembly 130 and operates the door opening device 900 to control the push rod 950 to return to its original position. Conversely, of course, the state in which the rod cap 952 is in contact with the contact portion B may be the ‘Off’ state and the separation state may be the ‘On’ state.
Meanwhile, the control module 700 may detect that the user further opens the door assembly 130 and operate the door opening device 900 to control the push rod 950 to return to its original position, and at the same time, when the control module 700 detects that the user further opens the door assembly 130, the control module 700 may turn on an inside lighting so that the storage space 121 is clearly visible. Referring to
In the embodiment, the push rod 950 of the door opening device 900 may push and rotate the door assembly 130 so that an angle between the door assembly 130 and the front surface of the cabinet 100 may be within a range of 5° to 15°. In this case, it is possible to prevent infants and children from being injured due to the excessively opened door assembly 130 of the refrigerator. When the door assembly 130 is rotated over the predetermined angle, the reed switch may be turned to the ‘Off’ state, and the control module 700 may rotate the driving motor 910 of the door opening device 900 in a direction opposite to the open direction to return the push rod 950 to its original position.
Referring to
When the detection device 175 recognizes the user for more than a preset time, the detection device 175 may assume that the user is willing to user the refrigerator (S100). Herein, the preset time may be within a range of 2 to 8 seconds. When the user leaves from the front of the door assembly 130 before the preset time, the detection device 175 may recognize the user's absence, the detection device 175 may enter an initial state without moving to a next step.
When the detection device 175 recognizes the user for more than the preset time, the LED lamp 172 of the input device 170 may be turned on (S110). Herein, since the LED lamp 172 is positioned directly above the touch sensor 173 constituting the input device 170, the user can precisely press the touch sensor 173 by looking at a position where the LED lamp 172 emits light.
When the user manipulates the touch sensor 173 within a preset time (S120), the door opening device 900 may be operated (S140). When the user does not manipulate the touch sensor 173 within the preset time, the LED lamp 172 is turned off and enters the initial state thereof (S130). Of course, when the movement of the user is detected on the way, the LED lamp 172 may be turned to the ‘On’ state. At this time, the preset time may be preset to be relatively longer than the previous described preset time, for example, may be preset as a range of 5 to 15 seconds.
Lastly, after the door assembly 130 is opened, the LED lamp 172 is turned off. At this time, in a state in which the door assembly 130 is automatically opened by the door opening device 900 by the predetermined angle, when the user further rotates and opens the door assembly 130 as shown in the contact portion B of the door assembly 130 may be detached from each other so that the switch magnet may be turned to the ‘Off’ state.
In this state, the control module 700 may detect that the user further opens the door assembly 130 to and operate the door opening device 900 to control the push rod 950 to be return to the its original position (S210). Conversely, of course, the state in which the rod cap 952 is in contact with the contact portion B may be the ‘Off’ state and the separation state may be the ‘On’ state.
The control module 700 may detect that the user further opens the door assembly 130 and operate the door opening device 900 to control the push rod 950 to return to its original position, and at the same time, when the control module 700 detects that the door assembly 130 is opened the user, the control module 700 may turn on the inside lighting so that the storage space 121 is clearly visible.
When the door assembly 130 is automatically opened by the door opening device 900 by the predetermined angle and the user does not further rotate and open the door assembly 130 for more than the preset time, the door assembly 130 may be closed again and be in the standby operation state (S220). When the driving motor 910 of the door opening device 900 is rotated in reverse, the door assembly 130 may be closed while the push rod 950 may return, and at this time, the door assembly 130 may be closed by the tension of the hinge 168.
Although the preferred embodiment of the present disclosure has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the present disclosure as disclosed in the accompanying claims. Therefore, the preferred embodiment described above has been described for illustrative purposes, and should not be intended to limit the technical spirit of the present disclosure, and the scope and spirit of the present disclosure are not limited to the embodiments. The protective scope of the present disclosure should be interpreted by the accompanying claims, and all technical spirits within the equivalent scope should be interpreted as being included in the scope and spirit of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2019-0145458 | Nov 2019 | KR | national |
| 10-2019-0145459 | Nov 2019 | KR | national |
| 10-2019-0145460 | Nov 2019 | KR | national |
The present application is a continuation of U.S. Application Ser. No. 17/097,634, filed on Nov. 13, 2020, which claims priority to Korean Patent Application Nos. 10-2019-0145458, No. 10-2019-0145459, and No. 10-2019-0145460, each filed on Nov. 13, 2019, the entire contents of which are incorporated herein for all purposes by this reference.
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| Number | Date | Country | |
|---|---|---|---|
| Parent | 17097634 | Nov 2020 | US |
| Child | 18233963 | US |
