This application is a 371 National Stage of International Application No. PCT/JP2018/013497, filed Mar. 29, 2018, which claims priority to Japan Patent Application No. 2017-068119, filed Mar. 30, 2017, and Japan Patent Application No. 2017-243995, filed Dec. 20, 2017, the disclosures of which are herein incorporated by reference in their entirety.
The present disclosure relates to a refrigerator.
A refrigerator includes a body and a door for closing an opening of the body. A storage compartment for storing food is provided inside the body. The body may be divided into a plurality of storage compartments such as a refrigerating compartment and a freezing compartment by an insulating partition. The door may include a hinge type door or a drawer type door
Around the opening that is closed by the door, dew condensation is likely to occur due to cold air from the inside of the refrigerator. To prevent dew condensation, a heat radiating member (for example, a refrigerant pipe in which a high temperature refrigerant flows) is installed in a body wall in vicinity of the opening or in the inside of the insulating partition.
In order to fix the heat radiating member, a method in which a flexible member is arranged on a rear surface of the heat radiating member to press the heat radiating member against a front plate is well known (patent document 1).
Patent Document
Patent Document 1: Japanese Patent Application Laid-Open No. 2015-034680.
As described above, in a refrigerator in which the heat radiating member is arranged around the opening, dew condensation prevention is not stably performed and variation easily occurs. Therefore, in order to stably prevent the dew condensation, it is required to flow a high temperature refrigerant with a tolerance, which leads to difficulties such as the increase in the power consumption caused by the increase of the thermal leakage.
The present disclosure is directed to providing a refrigerator capable of more stably preventing dew condensation.
As described above, the inventor of the present disclosure pays attention to a positional relationship between a front plate of a wall of a body or a front plate of an insulating partition, and a heat radiating member.
A body of the refrigerator is formed in such a way that a foam insulation is filled between an inner case and an outer case formed by a thin plate. A heat radiating member is arranged between the outer case and the inner case in the vicinity of the front plate around the opening. In the process of filling the foam insulation, a deviation is likely to occur in the amount of foaming and thus a deviation is also likely occur in the installation position of the heat radiating member. Even when a flexible member is used, as disclosed in patent document 1, a force for pressing the heat radiating member is insufficient, and thus the deviation still occurs in the position of the heat radiating member. Due to this imbalance, the dew condensation prevention effect using the heat radiating member is not stable. In view of this, the present inventors intend to stably prevent dew condensation by stabilizing the installation position of the heat radiating member.
One aspect of the present disclosure provides a refrigerator including at least one box-shaped storage compartment and a heat radiating member. The storage compartment is formed in such a way that one side of a frame formed by a wall member is closed and the other thereof is provided with an opening surface configured to be opened or closed by a door. The wall member includes a hollow structure composed of a plurality of plate members and a foam insulation filled in the hollow structure. The heat radiating member is arranged in the wall member. In the wall member, a pressure member configured to press the heat radiating member against the plate member is provided. The pressure member is a material configured to obtain a state of pressing the heat radiating member against the plate member under predetermined conditions.
It is possible to press a heat radiating member to a desired position in a wall member of a storage compartment by allowing the pressure member to be in a predetermined condition according to the foam insulation. Therefore, because the position of the heat radiating member is stabilized, it is possible to more stably prevent dew condensation
A refrigerator according to a first embodiment of the present disclosure will be described with reference to the drawings.
The refrigerator 10 includes a body 11 and an insulating partition 12 configured to divide the inside of the body 11 into a plurality of storage compartments 14. The storage compartment 14 is formed in a box shape. Particularly, between two openings, which are formed on a rectangular frame formed of a wall member, one side (inside in
As for the refrigerator including a plurality of storage compartments 14 as illustrated in
As a means for cooling the storage chamber 14, a cooling cycle is used. The refrigeration cycle is composed of a compressor, a condenser, an evaporator, a capillary tube, a dryer, and an accumulator, which are combined by piping to form a refrigeration cycle in which refrigerant is circulated.
The refrigerator 10 includes a heat radiating member 13 around the opening surface of the storage compartment 14. The heat radiating member 13 is embedded in the wall member, and located on an edge portion of the wall member in the opening surface side. For example, a refrigerant pipe or a cord heater may be used as the heat radiating member 13, and the refrigerant pipe is configured to radiate heat as the high temperature refrigerant of the refrigerating cycle flows and the cord heater is configured to generate heat by applying a current.
Accordingly, dew condensation around the opening surface may be prevented. That is, although dew condensation is likely to occur around the opening surface of the storage compartment 14 because ambient air is cooled by the low temperature from the storage chamber 14, it is possible to prevent the vicinity of the opening surface of the storage compartment 14 from being cooled because the heat radiating member 13 radiates heat. Therefore, it is possible to prevent the dew condensation.
Next, an example of installing the heat radiating member 13 in a wall member will be described.
The body 11 includes an outer case 21 formed of a metallic plate member, an inner case 22 formed of a resinous plate member, and a foam insulation 25 filled therebetween. The plate member forming the outer case 21 is curved to form an end surface member 21a of the opening surface side (lower side in
For example, the refrigerant pipe 23 is a pipe formed of a material such as copper or iron, and functions as a heat radiating member by allowing a high temperature refrigerant of a refrigeration cycle therein to flow.
The refrigerant pipe 23 is arranged in the heat radiating member support portion 22a of the flange portion 22b and is pressed against the end surface member 21a by a pressure member 24. Therefore, the refrigerant pipe 23 is stably arranged at a position that is pressed by the end surface member 21a. Accordingly, the dew condensation prevention effect by the refrigerant pipe 23 is stable, and the necessity of allowing a high temperature refrigerant to flow with an effective tolerance in the refrigerant pipe 23 is reduced. That is, it is possible to lower the temperature of the refrigerant flowing in the refrigerant pipe 23, thereby reducing the amount of heat leakage from the refrigerant pipe 23 into the storage compartment 14, and improving the efficiency of the refrigeration cycle.
The body 11 is formed in such a way that the foam insulation 25 is filled in between the outer case 21 and the inner case 22, and then the foam insulation 25 foams. The foam insulation 25 is a material that generates heat during foaming such as rigid urethane foam. For example, when the foam insulation 25 foams, a temperature thereof rises up to about 60˜120° C. due to the heat generation.
In addition, the pressure member 24 is formed of a thermally expandable material that expands upon receiving heat. For example, the thermally expandable material contains a material that foams at a predetermined temperature, and the predetermined temperature is a temperature obtained by heat when the foam insulation 25 foams. Therefore, it is possible to expand the pressure member 24 using the heat generated when the foam insulation 25 foams.
In this regard,
In this state, when the foam insulation 25 is filled and foams in a gap between the inner case 22 and the outer case 21, the pressure member 24a before expansion expands due to the heat generation of the foam insulation 25. As a result, the refrigerant pipe 23 is pressed against the end surface member 21a by the pressure member 24, which is illustrated in
As mentioned above, in the refrigerator 10 according to the first embodiment, it is not necessary to perform a separate process for thermally expanding the pressure member 24, and thus it is possible to manufacture a refrigerator by suppressing the increase in the number of manufacturing processes, and the increase in manufacturing cost.
In addition, by using a material having strong repulsion as the pressure member 24, it is possible to reliably press the refrigerant pipe 23 against the end surface member 21a. However, in this case, it is needed to assemble the body 11 while pressing the refrigerant pipe 23 against the repulsive force of the pressure member 24. This leads to the increase in the difficulty of manufacturing refrigerators, and the increase in the number of processes and costs. On the other hand, when applying the structure of this embodiment, the refrigerator may be easily assembled.
A thermally expandable material is a material formed in such a way that a powdery material, in which foaming agents are filled in a hollow of a particle formed of thermoplastic resins, is mixed with a liquid or a gel. Alternatively, the thermally expandable material may be formed by distributing the powdery material to a solid material.
Such a thermally expandable material is thermally expanded as the powdery material foams at a predetermined temperature. The predetermined temperature at which thermal expansion occurs may be set according to the hollow particles and the foaming agent, and the predetermined temperature may correspond to a temperature that is reached upon the foaming of the foam insulation 25 (about 60 to 120° C. in the above example).
For example, an outer diameter of the hollow particles constituting the powdery material is 5 to 200 μm before expansion, and when the outer diameter increases by from approximately 2 to 5 times due to the heat, the volume of the thermally expandable material increases by from approximately 10 to 100 times.
For example, as the thermoplastic resin constituting the hollow particles, polymethyl methacrylate (PMMA), or polyvinylidene chloride (PVDC) may be used. For example, aliphatic hydrocarbons may be mainly used as the foaming agent.
As a gel for mixing the powdery material, an organic gel which does not contain water may be used. Similarly, as a liquid for mixing the powdery material, an organic solvent which does not contain water may be used. Further, as a solid material on which the powdery material is distributed, PVC or a rubber type material may be used.
Alternatively, instead of the powdery material containing the foaming agent described above, a material such as a resin having a shape memory performance may be used as the pressure member 24. That is, the shape memory material capable of memorizing a state in which a volume is large is provided, and then the shape memory material having a small volume is arranged in the heat radiating member support portion 22a. When the shape memory material is deformed into the memorized state in which the volume is large, by the heat upon the foaming of the foam insulation 25, the force for pressing the refrigerant pipe 23 against the end surface member 21a is applied. A temperature, at which the shape memory material is deformed into the memorized state, may be selected according to the type of material. In the example of this embodiment, because the foaming temperature of the foam insulation 25 about is 60-120° C., a shape memory material capable of recovering a shape at such temperature may be used as the foam insulation 25. Depending on the type of shape memory material, deformation of 400 to 500% is possible.
In addition, the pressure member 24 after expansion may have a thermal conductivity lower than that of the surrounding member forming the wall member, particularly, the plate member of the inner case 22 and the outer case 21. Therefore, it is possible to suppress the heat conduction through the pressure member 24, and thus it may contribute to the heat insulation improvement of the body 11.
In addition, according to the first embodiment, the pressure member 24a before expansion, which has a shape different from the refrigerant pipe 23, is changed into the pressure member 24 which has a shape corresponding to the shape of the refrigerant pipe 23 while expanding, as illustrated in
In addition, when the pressure member 24 is deformed to correspond to the outer shape of the refrigerant pipe 23, it is possible to fix the refrigerant pipe 23 by using the pressure member 24 without another member for selecting a position of the refrigerant pipe 23.
(Application for Insulation Partition)
Next, another example of the arrangement method of the heat radiating member 13 in the wall member will be described.
The insulating partition 12 includes a plate member 31 and a plate member 32, and a foam insulation 37 filled in between the plate member 31 and the plate member 32. Further, in the opening surface side (left side in
As for the insulating partition 12, the pressure member 34 is formed of a thermally expandable material which receives heat and expands. In addition, such thermal expansion is caused by heat generated when the foam insulation 37 is filled and foams. That is, in the insulating partition 12, the pressure member 24 before expansion is arranged between the pipe support portion 36 and the refrigerant pipe 33, and the pressure member 34 expands upon the foaming of the foam insulation 37, which is a configuration of
Because the pressure member 34 press the refrigerant pipe 33 against the end surface member 35 side, a position of the refrigerant pipe 33 is stable. Therefore, the dew condensation prevention effect by the refrigerant pipe 33 is stable, and the necessity of allowing a high temperature refrigerant to flow with an effective tolerance in the refrigerant pipe 33 is reduced. That is, it is possible to lower the temperature of the refrigerant flowing in the refrigerant pipe 33, thereby reducing the amount of heat leakage from the refrigerant pipe 33 into the storage compartment 14 and improving the efficiency of the refrigeration cycle.
In addition, in the above, the case where the thermally expandable material that expands by heat is used as a pressure member has been illustrated. However, the pressure member may expand under other conditions. For example, the pressure member may expand by applying a predetermined pressure, acceleration, or vibration, or by satisfying the pressure member a predetermined pH or by making a predetermined chemical reaction. Even in this case, the pressure member may press the refrigerant pipe 33 against the end surface member and thus the refrigerant pipe 33 may be placed in a stable position.
(Modification)
Hereinbefore the case of using a thermally expandable material as the pressure member 24 and the case of using a shape memory material as the thermally expandable material have been described. However, it is possible to press the refrigerant pipe 23 against the end surface member 21a by deforming a material instead of expanding the material.
In this case, use of the shape memory material may be considered. That is, the shape memory material, which memorizes a shape capable of pressing the refrigerant pipe 23, is provided, and the shape memory material is deformed as a shape that does not apply a force to the refrigerant pipe 23, and then the shape memory material is arranged instead of the pressure member 24a before expansion illustrated in
Next, a second embodiment of the disclosure will be described. Because the refrigerator of this embodiment has the same basic structure as the refrigerator 10 according to the first embodiment illustrated in
As for the refrigerator according to the second embodiment, a gas permeable film 26 configured to transmit gas and configured to block the foam insulation 25 is arranged so that the refrigerant pipe 23 is arranged between the end surface member 21a and the gas permeable film 26. The gas permeable film 26 functions as a pressure member in this embodiment. Further, a through hole 22c is provided in the heat radiating member support portion 22a.
When the foam insulation 25 is filled between the outer case 21 and the inner case 22, the foam insulation 25 passes through the through hole 22c and then is filled in the heat radiating member support portion 22a (indicated by an arrow 27) because the through hole 22c is provided. As mentioned above, the gas permeable film 26 transmits gas but blocks the foam insulation 25. Therefore, when the foam insulation 25 is filled and foams in the heat radiating member support portion 22a, the gas permeable film 26 moves due to the pressure, and the foam insulation 25 corresponding to the pressure member press the refrigerant pipe 23 against the end surface member 21a.
At this time, the gas such as air may pass through the gas permeable film 26 as shown by an arrow 28 and then escaped from the heat radiating member support portion 22a. Therefore, the refrigerant pipe 23 is stably arranged at the position pressed by the end surface member 21a. In addition, the refrigerant pipe 23 is illustrated in the position slightly away from the end surface member 21a in
Next, a third embodiment of the present disclosure will be described. Because the refrigerator of this embodiment has the same basic structure as the refrigerator 10 according to the first embodiment illustrated in
According to the embodiment, the refrigerant pipe 23 is arranged at a position close to an outer corner of the body 11 while being biased toward the end surface member 21a. In addition, the pressure member 24 is arranged to cover the refrigerant pipe 23 and the pressure member 24 is covered with a cover member 29 such as an aluminum tape. The cover member 29 functions to arrange the refrigerant pipe 23 and the pressure member 24 at a predetermined position in the manufacturing process of the refrigerator 10.
In the refrigerator according to the embodiment, the refrigerant pipe 23 is fixed at a predetermined position by the pressure member 24 itself.
According to the embodiment, the refrigerant pipe 23 is pressed toward the outer care 21 by the pressure member 24. The pressure member 24 is formed of a thermally expandable material that receives heat and expands. In addition, such thermal expansion is caused by heat when the foam insulation 25 is filled and foams. It is not needed to perform the separate process for thermally expanding the pressure member 24.
In the refrigerator 10 of
In addition, in the above, the case in which the heat radiating member 13 is arranged along the end surface member 21a as illustrated
In addition, in the above, the case, in which the refrigerant pipe configured to radiate heat by allowing a high temperature refrigerant of the refrigeration cycle to flow is used as the heat radiating member, has been described. However, a cord heater configured to generate heat by applying a current may be used as the heat radiating member.
The cord heater is more flexible and has a higher degree of freedom in shape than refrigerant pipes, and thus it is easy to arrange the cord heater according to the described shape. The refrigerant pipe is a pipe formed of copper or iron and thus a process of bending the pipe and a process of connecting the pipe by welding are required so as not to be closed. However, the cord heater does not need those processing.
When the cord heater is used instead of the refrigerant pipe, it is not needed to arrange the refrigerant pipe around the front opening of the refrigerator for the purpose of preventing dew condensation. Therefore, it is possible to reduce the refrigerant pipe and to simplify the construction of the refrigeration cycle. Further, because it is possible to provide the refrigeration cycle only in the machine room of the refrigerator and to provide only electrical wiring to the storage compartment, it is possible to reduce the number of welding of the refrigerant pipe. Therefore, it is possible to reduce the manufacturing cost of the refrigerator.
In addition, because the refrigerant pipe is a component forming a part of the refrigeration cycle, it is difficult to finely adjust the temperature. On the other hand, the cord heater is configured to finely adjust the temperature by adjusting the amount of current to be applied, and when heat generation for dew condensation prevention is not required, it is possible to prevent the heat generation of the cord heater. Therefore, it is possible to reduce unnecessary heat intrusion into the inside of the refrigerator.
The refrigerator of the present disclosure is useful as a more efficient refrigerator because it can stably suppress dew condensation while suppressing the amount of heat generation.
Number | Date | Country | Kind |
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JP2017-068119 | Mar 2017 | JP | national |
JP2017-243995 | Dec 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/013497 | 3/29/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/181835 | 10/4/2018 | WO | A |
Number | Name | Date | Kind |
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20130037240 | Jeon | Feb 2013 | A1 |
20160298291 | Yoshida | Oct 2016 | A1 |
Number | Date | Country |
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S61-235670 | Oct 1986 | JP |
S63-65272 | Mar 1988 | JP |
S63-163758 | Jul 1988 | JP |
H11-201373 | Jul 1999 | JP |
2004-225946 | Aug 2004 | JP |
2009-068777 | Apr 2009 | JP |
Entry |
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ISA/JP, International Search Report and Written Opinion of the International Searching Authority, International Application No. PCT/JP2018/013497, dated Jun. 19, 2018, 16 pages. |
Number | Date | Country | |
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20200103161 A1 | Apr 2020 | US |