Patent Application
20230406615
Embodiments of the present invention generally relate to the field of material-hauling containers. More particularly, certain embodiments of the present invention relate to improved refuse containers, including but not limited to roll-off dumpsters, having non-welded side wall assemblies. Among other things, various embodiments provide roll-off containers having a side walls comprising a plurality of panels that are releasably fastened together.
In the waste and materials hauling industry, a variety of containers are used to collect, transport, and/or dump waste, bulk, and liquid materials, among others. Such containers typically are carried on vehicles, such as trucks, or on trailers. The vehicle or trailer is provided with a hoist apparatus to load a container onto and unload the container from the vehicle or trailer, transport the container, and empty the container. Examples of hoist apparatuses include hook hoists, cable hoists, winches, forklifts, and container handlers. The containers loaded and carried by hoist apparatuses may be very heavy, especially when filled. Accordingly, and for example, hoist apparatuses may be rated for a container capacity of 20,000 or 30,000 lbs. Heavier duty hoist apparatuses can be rated for more than 30,000 lbs., in some cases up to 75,000 lbs. or greater.
One type of refuse container is known as a “roll-off container.” Roll-off containers can be used in a variety of demanding waste applications, including scrap collection, construction and remodeling, demolition, and industrial clean-up, among others. Roll-off containers are usually designated by the volume of material they can contain, such as 10, 20, 30, or 40 cubic yards. Roll-off containers are currently available from a number of companies, such as Wastequip, LLC of Charlotte, North Carolina.
Two common types of roll-off containers are rectangular, open top roll-offs and “tub-style” roll offs. The latter style of roll-off container has smooth sides and may be stackable for transporting and storage.
As shown in
The foregoing discussion is intended only to illustrate various aspects of the related art in the field of the invention at the time, and should not be taken as a disavowal of claim scope.
Some example embodiments comprise apparatus and methods for providing a refuse container with non-welded side walls. In various embodiments, the refuse container may comprise a roll-off container, intermodal container, or any suitable dump body, among others. In various embodiments, a refuse container side wall may comprise a plurality of formed sheets overlapped with one another and releasably fastened together (e.g., by bolts). Thus, example embodiments may improve manufacturing efficiency and speed and reduce cost by eliminating many or all welds on side wall assemblies, such as with regard to cross-members, top channels, and bottom channels. Various embodiments also provide the ability to manufacture virtually any size (e.g., cubic yardage) of refuse container with standard, and minimal, components. Additionally, various embodiments allow for “spot-fixes” of refuse container side walls “in the field,” rather than a full wall or container replacement that would otherwise be required. A damaged wall segment can simply be swapped for a new segment and bolted into place. Embodiments of the invention also provide a roll-off container side wall having comparable and/or improved properties (in terms of form and function) relative to existing welded side walls.
According to one embodiment, the present invention provides a container comprising a first side wall, a second side wall opposite the first side wall, a front wall coupled with the first and second side walls, a rear wall opposite the front wall and coupled with at least one of the first and second side walls, and a bottom wall coupled with at least the first and second side walls and the front wall. The first side wall, second side wall, front wall, rear wall, and bottom wall together define an interior volume of at least ten (10) cubic yards. At least one of the first side wall, second side wall, front wall, and rear wall comprise a top rail, a bottom rail, a first side panel releasably fastened with the top rail and the bottom rail, and a second side panel releasably fastened with the top rail, the bottom rail, and the first side panel. The first side panel comprises a first body portion and a first projection having a first flange. The first flange is spaced apart from the first body portion. The second side panel comprises a second body portion and a second projection having a second flange. The second flange spaced apart from the second body portion.
In another embodiment, the present invention provides a container comprising first, second, and third side walls and an open end. The container also comprises a bottom wall coupled with the first, second, and third side walls. Additionally, the container comprises a door pivotably coupled to the container and movable between a first position at which the door is spaced apart from the at least one open end and a second position at which the door closes the at least one open end. The container defines an interior volume of at least ten (10) cubic yards. At least one of the first, second, and third side walls comprises a plurality of vertically-extending side panels releasably fastened together. Each of the plurality of side panels defines a planar body portion and at least one projection from the planar body portion.
According to yet another embodiment, the present invention provides a container comprising vertical side walls and a horizontal bottom wall coupled with the vertical side walls. The vertical side walls and bottom wall together define an interior volume of at least ten (10) cubic yards. At least one vertical side wall comprises a plurality of side panels releasably fastened together. Each of the plurality of side panels defines an inner wall portion and an outer wall portion spaced apart from the inner wall portion. The at least one vertical side wall also comprises a top rail releasably fastened with the inner wall portion of each of the plurality of side panels and a bottom rail releasably fastened with the inner wall portion of each of the plurality of side panels. The outer wall portions of the plurality of side panels extend vertically from the top rail to the bottom rail.
Having thus described some example embodiments in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Repeat use of reference characters in the present specification and drawings is intended to represent same or analogous features or elements of embodiments of the present invention.
Reference will now be made in detail to presently preferred embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, terms referring to a direction or a position relative to the orientation of a container, such as but not limited to “vertical,” “horizontal,” “cupper,” “lower,” “front,” or “rear,” refer to directions and relative positions with respect to the container's orientation in its normal intended operation, as indicated in the Figures herein. Thus, for instance, the terms “vertical” and “upper” refer to the vertical direction and relative upper position in the perspectives of the Figures and should be understood in that context, even with respect to an apparatus that may be disposed in a different orientation. The term “substantially,” as used herein, should be interpreted as “nearly” or “close to”, such as to account for design and manufacturing tolerances of the apparatus.
Embodiments of the present invention relate to improved systems and methods for providing modular refuse container side wall assemblies. As noted above, in various embodiments, a container side wall assembly may comprise a plurality of overlapping sheets (e.g., of metal) that are releasably fastened together. In some embodiments, the side wall assembly may have a corrugated shape. In some embodiments, the side panels also may be interlocking without the use of fasteners.
Although some preferred embodiments are discussed below in the context of rectangular, open-topped roll-off containers, those of skill in the art will appreciate that the present invention is not so limited. In particular, it is contemplated that embodiments of the present invention may be used with any suitable waste, refuse, or payload container, such as but not limited to tub-style roll-off containers, intermodal containers, and dump bodies. Further, it is contemplated that various embodiments may be used with any one or all of the four container side walls, and/or the top or bottom wall of a container. In certain embodiments, the modular side wall assemblies may comprise only part of a side wall, rather than the entire side wall. Also, although certain embodiments are depicted with a vertically oriented side panel, in other embodiments the side panels may be disposed at an angle to vertical and/or arranged horizontally.
Turning now to the figures, certain details of a container constructed in accordance with an embodiment of the present invention are described below with reference to
In the past, the side walls of a container like container 100 typically would be formed from a rectangular metal sheet, for example formed of 12 gauge or 7 gauge steel. In the illustrated embodiment, however, each side wall assembly 104 comprises a plurality of side panels 114. The number of side panels 114 provided depends on the size of each side panel, the size or volume and shape of container 100, and the particular side of container 100 at issue. Where, as shown, a side wall assembly is provided on the long sides of an open-topped roll-off container, in one embodiment ten (10) such panels may be provided. In other embodiments and for other sides of a container, different numbers of panels 114 may be used. In that regard, the embodiment of container 100 shown in the figures comprises side wall assemblies 104 along its two long sides, with front wall 106 and door 108 being analogous to those used in conventional roll-off containers. It will be appreciated, however, that front wall 106 (or a fixed rear wall) may also or alternatively comprise side wall assemblies as described herein in other embodiments.
Side wall assemblies 104 also comprise top rails 116 that are releasably fastened (as described in more detail below) with and extend horizontally along an upper edge of side panels 114. In various embodiments, top rails 116 may comprise a length of rectangular metal tubing. The lower edge of side panels 114 may be releasably fastened with bottom rails 118, which are also preferably coupled with bottom wall 102. Corner posts 120, where provided, may be coupled with the lateral edges of a panel 114 and extend between top rails 116 and bottom wall 102. As described in more detail below, in some embodiments projections on side panels 114 together define a plurality of vertical supports 122 that extend vertically between top rails 116 and bottom rails 118. As will be appreciated, such vertical supports 122 may stiffen walls 104 and increase the bending strength thereof.
In this embodiment, front wall 106 may comprise a rectangular metal sheet 124 that extends vertically between a top rail 126 and bottom rails 128 coupled with respective upper and lower edges thereof. Metal sheet 124 also extends laterally between corner posts 120. Bottom rails 128 may also be coupled with bottom wall 102. Corner wraps 130 may be provided between top rails 116 and top rail 126 for added strength. Also, one or more vertical supports 132 may extend vertically between top rail 126 and bottom rails 128 to stiffen or otherwise provide support to front wall 106.
As with container 10 described above, in various embodiments container 100 may also comprise at least two wheels 134. In the illustrated embodiment, four such wheels 134 are provided. A substructure of container 100 may comprise a pair of longitudinal rails 136 which extend generally along the length thereof and which may provide support for bottom wall 102 and facilitate loading, unloading, and transport of container 100 on a hoist frame.
An example container side wall assembly 104 is described in more detail with reference to
In one embodiment, side panels 114 comprise a sheet of suitable strength for refuse disposal environments (e.g., 7 or 12 gauge steel), though other suitable materials may be used. Thus, side panels 114 may be planar in shape. In some embodiments, each side panel 114 may be formed from a single unitary sheet, though this is not required in all embodiments. Side panels 114 also may not comprise a sheet in some embodiments, and may instead define a tubular or double-walled structure. Also, although side panels 114 are illustrated as being generally rectangular, side panels 114 may define any suitable shape in other embodiments.
In any event, as shown, side panels 114 may be generally planar and have a body portion 137 comprising a first surface 138, which may face the exterior of a container upon assembly, and an opposite second surface 139, which may face the interior of a container upon assembly. Side panels 114 in this embodiment also may comprise a first projection 140 and a second projection 142. In other words, in some embodiments, side panels 114 comprise an inner wall portion (e.g., body portion 137) and an outer wall portion (e.g., one or more projections 140, 142) spaced apart from the inner wall portion.
First and second projections 140 and 142 respectively define flanges 144, 146 in this embodiment. Flanges 144 and 146 are spaced apart from body portion 137. In one embodiment, side panels 114 may be stamped and flanges 144, 146 may be defined during the stamping process. In other embodiments, flanges 144, 146 or other projections (as described elsewhere herein) may defined by folding or bending panels 114 during manufacturing. Further, in some embodiments, projections 140, 142 may not be unitary with body portions 137. Also, in some embodiments, a side panel 114 may comprise only a single projection 140 or 142 or may comprise more than two projections 140 or 142.
As noted above, side panels 114 may be releasably fastened to top rail 116 and bottom rail 118. In this regard, and for example, body portion 137 of each side panel 114 may define a lower end 148 and an upper end 150. Each end 148, 150 defines a plurality of apertures 152 configured to receive suitable fasteners therethrough. In one embodiment, apertures 152 may be about 0.5″ in diameter, though again the size may vary. In this embodiment, there are four (4) apertures 152 on each end 148, 150. As shown, e.g., in
Thus, the height dimension of body portion 137 may be selected to correspond to the vertical distance between top rail 116 and bottom rail 118. As shown in
In certain embodiments, each side panel 114 may partially overlap with another side panel 114 when side wall assembly 104 is assembled. The overlapping feature in this embodiment helps maintain both the structural integrity and the watertight properties of conventional containers while eliminating welded seams. For example, either or both projection 140, 142 of each side panel 114 may overlap with another projection 140, 142 of an adjacent side panel 114. More particularly, the locations of the apertures defined in top rail 116 and bottom rail 118 may be selected so that, when side panels 114 are fastened to top rail 116 and bottom rail 118, their relative positions cause a projection 140, 142 or one side panel to overlap with a projection 140, 142 of an adjacent side panel. In other embodiments described in more detail below, side panels 114 may overlap at locations on their respective body portions, rather than at their respective projections. Also, side panels 114 may not overlap at all in still other embodiments.
Additionally, each side panel 114 is releasably fastened to its adjacent side panel(s) 114. In the illustrated embodiment, the flange(s) 144, 146 of each side panel 114 preferably define a plurality of apertures 158. In one embodiment, apertures 158 may be centered on flanges 144, 146 and spaced every 12″, though the number of apertures 158 used may vary in other embodiments. As shown, each side panel flange 144, 146 may define eight (8) apertures 158. Apertures 158 preferably are located in each flange 144, 146 so that, when two adjacent side panels 114 are assembled to top rail 116 and bottom rail 118, the apertures 158 in the respective flange 144 or 146 of each side panel 114 will be in alignment (see, e.g.,
As best seen in
In the illustrated embodiment, flanges 144 and 146 are co-planar and offset from the plane in which body portion 137 lies. Likewise, where the assembly configuration illustrated in
When projections 140, 142 of adjacent side panels 114 are fastened together in this embodiment, they together define the plurality of vertical supports 122 mentioned above. These vertical supports 122 may be analogous in function to the vertical supports 18 of conventional open-topped roll-off containers in some embodiments. When viewed in plan or cross-section, vertical supports 122 may have a polygonal shape in this embodiment, but vertical supports may have any suitable shape in other embodiments.
Vertical supports 122 preferably extend from the top rail 116 to the bottom rail 118. More specifically, in one embodiment, the vertical dimension of projections 140, 142 is preferably selected to correspond to the vertical distance between the top surface of bottom rail 118 and the bottom surface of top rail 116, so that, following assembly, the bottom edges of flanges 144, 146 engage the top surface of bottom rail 118 and the top edges of flanges 144, 146 engage the bottom surface of top rail 116. Thus, projections 140, 142 may be shorter in height than body portion 137 in some embodiments.
Depending on the application for which container 100 will be used, in various embodiments, a suitable gasket material (e.g., rubber gasket 160 in
With reference now in particular to
It is contemplated that, in various embodiments, side panels of a container wall assembly may have cross-sectional shapes that differ from the cross-sectional shape of side panels 114 described above. Each side panel may be the same as its adjacent side panel(s) in some embodiments, but that is not required. Alternating side panels, or portions thereof, could have different dimensions or shapes, including differing thicknesses and/or widths.
In that regard, and turning now to
Also unlike side panels 114, in this embodiment, projections 204 are semicircular when viewed in plan or cross-section. Further, in this embodiment, each side panel 200 is not symmetrical when viewed in plan. Rather, the left-hand side of the body portion 202 is disposed in a plane that is parallel with but offset from (e.g., behind or interior of) the plane in which the right-hand side of body portion 202 lies.
In the embodiment of
Based on the foregoing, it will be appreciated that embodiments of the invention provide improved containers and modular wall assemblies therefor. Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits or solutions to problems are described herein, it should be appreciated that such advantages, benefits and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits or solutions described herein should not be thought of as being critical, required or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
