Claims
- 1. A process for regenerating non-combustible sorbents comprising one or more combustible impurities comprising phosphorus, said process comprising:
providing one or more spent non-combustible sorbents comprising a content of said one or more combustible impurities comprising phosphorus; exposing said one or more non-combustible sorbents to regeneration conditions effective to remove said combustible impurities comprising phosphorus and to produce a regenerated sorbent effective to sorb 80 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 2. The process of claim 1 wherein said combustible impurities comprising phosphorus comprise basic combustible impurities comprising phosphorus.
- 3. The process of claim 2 wherein said regenerated sorbent is effective to sorb 90 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 4. The process of claim 2 wherein said regenerated sorbent is effective to sorb 95 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 5. The process of claim 2 wherein said regenerated sorbent is effective to sorb substantially all of said content of one or more combustible impurities comprising phosphorus.
- 6. The process of claim 5 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 200° C. to about 700° C.
- 7. The process of claim 5 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 450° C. to about 600° C.
- 8. The process of claim 6 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 9. The process of claim 7 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 10. The process of claim 8 wherein said oxygen containing atmosphere is selected from the group consisting of air, oxygen gas, and a combination of oxygen gas with nitrogen gas.
- 11. The method of claim 8 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 12. The method of claim 8 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 13. The method of claim 9 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 14. The method of claim 9 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 15. The process of claim 9 wherein said oxygen containing atmosphere comprise 1 s nitrogen and about 0.5 to about 1% oxygen.
- 16. The process of claim 15 further comprising a pressure from about 0.01 MPa to about 50 MPa.
- 17. The process of claim 15 further comprising a pressure from about 0.1 MPa to about 10 MPa.
- 18. The process of claim 16 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 19. The process of claim 17 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 20. The process of claim 17 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 25° C. or less.
- 21. The method of claim 5 further comprising:
providing an olefin feed comprising a content of phosphorus-containing impurities; contacting said olefin feed with said one or more sorbents under sorbing conditions and for a time effective to produce a purified olefin feed and said one or more spent sorbents.
- 22. The method of claim 21 further comprising contacting said purified olefin feed with a skeletal isomerization catalyst under conditions effective to yield skeletally isomerized olefins.
- 23. The method of claim 22 further comprising converting said skeletally isomerized olefins into a primary alcohol composition.
- 24. The process of claim 23 wherein said converting comprises hydroformylating said skeletally isomerized olefin.
- 25. The process of claim 21 wherein said purified olefin feed consists of about 1 ppm or less of said phosphorus-containing impurities.
- 26. The process of claim 21 wherein said purified olefin feed consists of about 0.5 ppm or less of said phosphorus-containing impurities.
- 27. A process for regenerating non-combustible sorbents comprising one or more impurities comprising phosphorus, said process comprising:
providing one or more spent non-combustible sorbents comprising a content of said one or more combustible impurities comprising phosphorus, said one or more sorbents comprising a non-combustible support comprising a metal selected from the group consisting of Sc, V, Cr, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mn, Ag and combinations thereof; and exposing said one or more non-combustible sorbents to regeneration conditions effective to remove combustible impurities comprising phosphorus and to produce a regenerated sorbent effective to sorb 80 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 28. The process of claim 27 wherein said combustible impurities comprising phosphorus comprise basic combustible impurities comprising phosphorus.
- 29. The process of claim 28 wherein said regenerated sorbent is effective to sorb 90 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 30. The process of claim 28 wherein said regenerated sorbent is effective to sorb 95 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 31. The process of claim 28 wherein said regenerated sorbent is effective to sorb substantially all of said content of one or more combustible impurities comprising phosphorus.
- 32. The process of claim 31 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 200° C. to about 700° C.
- 33. The process of claim 31 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 450° C. to about 600° C.
- 34. The process of claim 32 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 35. The process of claim 33 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 36. The process of claim 34 wherein said oxygen containing atmosphere is selected from the group consisting of air, oxygen gas, and a combination of oxygen gas with nitrogen gas.
- 37. The method of claim 34 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 38. The method of claim 34 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 39. The method of claim 35 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 40. The method of claim 35 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 41. The process of claim 35 wherein said oxygen containing atmosphere comprises nitrogen and from about 0.5% to about 1% oxygen.
- 42. The process of claim 38 further comprising a pressure from about 0.01 MPa to about 50 MPa.
- 43. The process of claim 41 further comprising a pressure from about 0.1 MPa to about 10 MPa.
- 44. The process of claim 42 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 45. The process of claim 43 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 46. The process of claim 42 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 25° C. or less.
- 47. The method of claim 28 wherein said non-combustible support is selected from the group consisting of acidic zeolite, acidic alumina, and neutral alumina.
- 48. The method of claim 46 wherein said non-combustible support is selected from the group consisting of acidic zeolite, acidic alumina, and neutral alumina.
- 49. The method of claim 31 further comprising:
providing an olefin feed comprising a content of said combustible impurities comprising phosphorus; contacting said olefin feed with said one or more sorbents under sorbing conditions and for a time effective to produce a purified olefin feed and said one or more spent sorbents.
- 50. The method of claim 42 further comprising contacting said purified olefin feed with a skeletal isomerization catalyst under conditions effective to yield skeletally isomerized olefins.
- 51. The method of claim 49 further comprising converting said skeletally isomerized olefins into a primary alcohol composition.
- 52. The process of claim 50 wherein said converting comprises hydroformylating said skeletally isomerized olefin.
- 53. The process of claim 51 wherein said purified olefin feed consists of about 1 ppm or less of said phosphorus-containing impurities.
- 54. The process of claim 51 wherein said purified olefin feed consists of about 0.5 ppm or less of said phosphorus-containing impurities.
- 55. A process for regenerating non-combustible sorbents comprising one or more impurities comprising phosphorus, said process comprising:
providing one or more spent non-combustible sorbents comprising a content of said one or more combustible impurities comprising phosphorus, comprising a metal selected from the group consisting of Cu, Ag and combinations thereof, and comprising a support selected from the group consisting of acidic zeolite, acidic alumina, and neutral alumina; and exposing said one or more non-combustible sorbents to regeneration conditions effective to produce a regenerated sorbent effective to sorb a l l majority of said content of said one or more combustible impurities comprising phosphorus or more.
- 56. The process of claim 55 wherein said combustible impurities comprising phosphorus comprise basic combustible impurities comprising phosphorus.
- 57. The process of claim 56 wherein said regenerated sorbent is effective to sorb 90 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 58. The process of claim 56 wherein said regenerated sorbent is effective to sorb 95 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 59. The process of claim 56 wherein said regenerated sorbent is effective to sorb substantially all of said content of one or more combustible impurities comprising phosphorus.
- 60. The process of claim 59 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 200° C. to about 700° C.
- 61. The process of claim 59 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 450° C. to about 600° C.
- 62. The process of claim 60 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 63. The process of claim 61 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 64. The process of claim 62 wherein said oxygen containing atmosphere is selected from the group consisting of air, oxygen gas, and a combination of oxygen gas with nitrogen gas.
- 65. The method of claim 62 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 66. The method of claim 62 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 67. The method of claim 63 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 68. The method of claim 63 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 69. The process of claim 63 wherein said oxygen containing atmosphere comprises nitrogen and from about 0.5% to about 1% oxygen.
- 70. The process of claim 68 further comprising a pressure from about 0.01 MPa to about 50 MPa.
- 71. The process of claim 69 further comprising a pressure from about 0.1 MPa to about 10 MHa.
- 72. The process of claim 70 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 73. The process of claim 71 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 74. The process of claim 70 wherein
said oxygen containing atmosphere is supplied at a flow rate of from about 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from 5 about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 25° C. or less.
- 75. The method of claim 69 further comprising:
providing an olefin feed comprising a content of said combustible impurities comprising phosphorus; contacting said olefin feed with said one or more sorbents under sorbing conditions and for a time effective to produce a purified olefin feed and said one or more spent sorbents.
- 76. The method of claim 75 further comprising contacting said purified olefin feed with a skeletal isomerization catalyst under conditions effective to yield skeletally isomerized olefins.
- 77. The method of claim 76 further comprising converting said skeletally isomerized olefins into a primary alcohol composition.
- 78. The process of claim 77 wherein said converting comprises hydroformylating said skeletally isomerized olefin.
- 79. The process of claim 78 wherein said purified olefin feed consists of about 1 ppm or less of said phosphorus-containing impurities.
- 80. The process of claim 78 wherein said purified olefin feed consists of about 0.5 ppm or less of said phosphorus-containing impurities.
- 81. A process for regenerating non-combustible sorbents comprising one or more combustible impurities comprising phosphorus, said process comprising:
providing one or more spent, non-combustible sorbents comprising one or more combustible impurities comprising phosphorus, said spent, non-combustible sorbents comprising a metal selected from the group consisting of Cu, Ag and combinations thereof, and comprising a support comprising acidic alumina; and, exposing said spent sorbents to regeneration conditions consisting essentially of a quantity of a gas comprising from about 0.5 to about 21% oxygen with the remainder being nitrogen a temperature of from about 450° C. to about 600° C. and a pressure of from about 0.1 MPa to about 10 MPa, at a flow rate and for a time effective to produce a regenerated sorbent effective to sorb a majority of said content of combustible impurities comprising phosphorus or more.
- 82. The process of claim 81 wherein said combustible impurities comprising phosphorus comprise basic combustible impurities comprising phosphorus.
- 83. The process of claim 82 wherein said regenerated sorbent is effective to sorb 90 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 84. The process of claim 82 wherein said regenerated sorbent is effective to sorb 95 wt. % or more of said content of one or more combustible impurities comprising phosphorus.
- 85. The process of claim 82 wherein said regenerated sorbent is effective to sorb substantially all of said content of one or more combustible impurities comprising phosphorus.
- 86. The process of claim 82 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 200° C. to about 700° C.
- 87. The process of claim 82 wherein said regeneration conditions consist essentially of a quantity of oxygen and a temperature from about 450° C. to about 600° C.
- 88. The process of claim 86 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 89. The process of claim 87 wherein said quantity of oxygen comprises an oxygen containing atmosphere.
- 90. The process of claim 88 wherein said oxygen containing atmosphere is selected from the group consisting of air, oxygen gas, and a combination of oxygen gas with nitrogen gas.
- 91. The method of claim 88 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 92. The method of claim 88 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 93. The method of claim 89 wherein said quantity of oxygen is about 0.001% or more of said oxygen containing atmosphere.
- 94. The method of claim 89 wherein said quantity of oxygen is from about 0.5 to about 21% of said oxygen containing atmosphere.
- 95. The process of claim 89 wherein said oxygen containing atmosphere comprises nitrogen and from about 0.5% to about 1% oxygen.
- 96. The process of claim 92 further comprising a pressure from about 0.01 MPa to about 50 MPa.
- 97. The process of claim 95 further comprising a pressure from about 0.1 MPa to about 10 MPa.
- 98. The process of claim 96 wherein
said flow rate is from 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 99. The process of claim 97 wherein
said flow rate is from 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 100° C.
- 100. The process of claim 97 wherein
said flow rate is from 0.001 to about 50 liters/hour per gram catalyst; said temperature is maintained from about 0.5 hour to about 200 hours; and, said spent sorbent is cooled to at least about 25° C. or less.
- 101. The method of claim 85 further comprising:
providing an olefin feed comprising a content of said combustible impurities comprising phosphorus; contacting said olefin feed with said one or more sorbents under sorbing conditions and for a time effective to produce a purified olefin feed and said one or more spent sorbents.
- 102. The method of claim 101 further comprising contacting said purified olefin feed with a skeletal isomerization catalyst under conditions effective to yield skeletally isomerized olefins.
- 103. The method of claim 102 further comprising converting said skeletally isomerized olefins into a primary alcohol composition.
- 104. The process of claim 103 wherein said converting comprises hydroformylating said skeletally isomerized olefin.
- 105. The process of claim 104 wherein said purified olefin feed consists of about 1 ppm or less of said phosphorus-containing impurities.
- 106. The process of claim 105 wherein said purified olefin feed consists of about 0.5 ppm or less of said phosphorus-containing impurities.
- 107. A process for regenerating non-combustible sorbents comprising combustible impurities comprising phosphorus, said process comprising:
providing one or more spent, non-combustible sorbents selected from the group consisting of acidic zeolite, acidic alumina, and neutral alumina, said one or more spent, non-combustible sorbents comprising at least one combustible impurity comprising phosphorus; and exposing said one or more spent, non-combustible sorbents to regeneration conditions consisting essentially of a quantity of a gas comprising from about 0.5 to about 21% oxygen with the remainder being nitrogen a temperature from about 450° C. to about 600° C., a pressure from about 0.1 MPa to about 10 MPa at a flow rate and for a time effective to produce a regenerated sorbent effective to sorb at least 95 wt. % of said content of combustible impurities comprising phosphorus or more.
- 108. The method of claim 107 further comprising:
providing an olefin feed comprising a content of said combustible impurities comprising phosphorus; contacting said olefin feed with said one or more sorbents under sorbing conditions and for a time effective to produce a purified olefin feed and said one or more spent sorbents.
- 109. The method of claim 108 further comprising contacting said purified olefin feed with a skeletal isomerization catalyst under conditions effective to yield skeletally isomerized olefins.
- 110. The method of claim 109 further comprising converting said skeletally isomerized olefins into a primary alcohol composition.
- 111. The process of claim 110 wherein said converting comprises hydroformylating said skeletally isomerized olefin.
- 112. The process of claim 111 wherein said purified olefin feed consists of about 1 ppm or less of said phosphorus-containing impurities.
- 113. The process of claim 111 wherein said purified olefin feed consists of about 0.5 ppm or less of said phosphorus-containing impurities.
- 114. A process for regenerating acidic alumina comprising at least one combustible impurity comprising phosphorus, said process comprising:
providing a spent sorbent consisting essentially of acidic alumina comprising a content of at least one combustible impurity comprising phosphorus; and exposing said spent sorbent to regeneration conditions consisting essentially of a quantity of a gas comprising from about 0.5 to about 21% oxygen with the remainder being nitrogen, a temperature from about 450° C. to about 600° C., a pressure from about 0.1 MPa to about 10 MPa, at a flow rate and for a time effective to produce a regenerated sorbent effective to sorb a majority of said content of said combustible impurities comprising phosphorus or more.
- 115. The process of claim 114 wherein said combustible impurities comprising phosphorus comprise basic combustible impurities comprising phosphorus.
- 116. The method of claim 115 further comprising:
providing an olefin feed comprising a content of said combustible impurities comprising phosphorus; contacting said olefin feed with said one or more sorbents under sorbing conditions and for a time effective to produce a purified olefin feed and said one or more spent sorbents.
- 117. The method of claim 116 further comprising contacting said purified olefin feed with a skeletal isomerization catalyst under conditions effective to yield skeletally isomerized olefins.
- 118. The method of claim 117 further comprising converting said skeletally isomerized olefins into a primary alcohol composition.
- 119. The process of claim 118 wherein said converting comprises hydroformylating said skeletally isomerized olefin.
- 120. The process of claim 119 wherein said purified olefin feed consists of about 1 ppm or less of said phosphorus-containing impurities.
- 121. The process of claim 120 wherein said purified olefin feed consists of about 0.5 ppm or less of said phosphorus-containing impurities.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part application of U.S. patent application Ser. No. 09/566,461, filed on May 8, 2000. The application also is related to U.S. Pat. No. 6,492,568, issued Dec. 10, 2002.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09566461 |
May 2000 |
US |
Child |
10729148 |
Dec 2003 |
US |