Patent Application
20110127004
Embodiments of the invention relate generally to compressed air energy storage (CAES) systems and, more particularly, to thermal energy storage (TES) systems in an adiabatic CAES system.
CAES systems allow for the storage of electrical energy without producing substantial emissions and/or consuming vast quantities of natural resources. CAES systems typically include a compression train having one or more compressors. The one or more compressors compress intake air in a compression stage for storage in a cavern, porous rock formation, depleted natural gas/oil field, or other compressed air storage component. The compressed air is then later used to drive turbines to produce electrical energy in an energy generation stage, which can in turn be provided to the utility grid. Often, if utility energy is used to power the compression train during the compression stage, the compression train operates during the off-peak hours of utility plants. The energy generation stage of the CAES in turn typically operates during high power demand times. Alternatively, energy from renewable sources, such as energy from wind turbines or solar panel arrays, may be used to power the compression train during the compression stage to compress and deliver air to the compressed air storage location (e.g., a cavern). In this way, the compression train may be operated during times other than off-peak hours, and existing utility energy may be preserved.
One type of CAES system is known as a diabatic-CAES system. In a diabatic-CAES system, heat generated by the compression train is typically lost to the ambient environment. That is, the heat of compression may be lost to the ambient in intercoolers and what heat is left when entering the cavern or other compressed air storage component is diminished as the compressed air mixes with the cavern air and further cools to ambient temperature during storage. Thus, when the compressed air stored in the cavern or compressed air storage component is to be used to drive one or more turbines to produce electrical energy, the compressed air is typically reheated prior to entering the turbines. This reheating step is typically performed using a natural gas-fired combustor and a recuperator positioned between the compressed air storage component and the one or more turbines. Due to this reheating step, the overall efficiency of the diabatic-CAES system is reduced, and the use of natural gas to fuel the combustor leads to carbon emissions and natural resource consumption.
Adiabatic-CAES, or ACAES, systems are capable of improving system efficiency by capturing and storing the heat of compression for later use. In such a system, one or more thermal energy storage (TES) units are positioned between the compressor and the cavern. Typically, a TES unit contains therein a medium for heat storage, such as concrete, stone, a fluid (e.g., oil), a molten salt, or a phase-change material. Hot air from the compression stage is passed through the TES unit, thereby transferring its heat of compression to the medium in the process. Thus, unlike diabatic-CAES systems, ACAES systems do not lose all of the heat generated by the compression train, but instead store some of the heat within the TES unit or units. The compressed air then enters the cavern at or near ambient temperature.
When the compressed air stored within the cavern or other compressed air storage unit is to be withdrawn to drive the one or more turbines to produce electrical energy, the compressed air passes back through the TES unit, thereby reheating the compressed air prior to entry into the turbine or turbines. In this way, ACAES systems do not necessitate additional natural gas to reheat the compressed air exiting the cavern or other compressed air storage component. Thus, ACAES systems provide improved efficiency over diabatic-CAES systems, with fewer (if any) carbon emissions and little to no natural resource consumption.
TES units built to effectively store heat generated during the compression cycle of the compression train are constructed to withstand the high heat fluctuations and high pressure associated with ACAES systems. For example, the compressed air temperature exiting the compression train may vary from 250° C. to 750° C., while the temperature of the compressed air entering the TES unit from the cavern is near ambient temperature. Likewise, the TES units are designed to withstand pressures of 65-85 bar. To withstand such high temperatures and pressures, current proposals for TES units involve the construction of large concrete cylinders filled with a medium for heat storage. Due to their large diameter, these TES units are formed having thick, pre-stressed and steel-reinforced concrete walls, which enable the TES unit to withstand the high tension forces in the wall created by the pressure therein. However, construction of such thick concrete walls leads to substantial engineering difficulties and high costs, thereby reducing the feasibility of implementing an ACAES system as opposed to a less efficient diabatic-CAES system. Furthermore, high operating temperatures and temperature cycles induce damaging thermal stresses into the concrete walls, and these stresses are amplified as the concrete walls grow thicker.
Therefore, it would be desirable to design an apparatus and method that overcomes the aforementioned drawbacks related to TES unit construction.
Aspects of the invention provide a system and method for a TES system having at least one TES unit configured to withstand high temperatures and pressures. The at least one TES unit is constructed and arranged such that the wall of the at least one TES unit has a minimal thickness.
In accordance with one aspect of the invention, a thermal energy storage system is disclosed, the thermal energy storage system comprising a plurality of pressure vessels arranged in close proximity to one another, each of the pressure vessels having a wall comprising an outer surface and an inner surface spaced from the outer surface by a respective wall thickness and surrounding an interior volume of the pressure vessel. The interior volume has a first end in fluid communication with one or more compressors and one or more turbines and a second end in fluid communication with at least one of one or more additional compressors, one or more additional turbines, and at least one compressed air storage component. The thermal energy storage system further comprises a thermal storage medium positioned in the interior volume of each of the plurality of pressure vessels.
In accordance with another aspect of the invention, a method of forming a thermal energy storage system is disclosed, the method comprising forming a first pressure vessel, the first pressure vessel having a wall constructed to have a predetermined height and thickness, wherein an inner surface of the wall of the first pressure vessel bounds an interior volume therein, and forming a second pressure vessel, the second pressure vessel constructed to have a wall of predetermined height and thickness, wherein an inner surface of the wall of the second pressure vessel bounds an interior volume therein. The method further comprises disposing a porous thermal storage medium within the interior volume of each of the first and second pressure vessels, and arranging the first pressure vessel and the second pressure vessel in close proximity to one another. Also, the method comprises connecting a first end of each of the first and second pressure vessels to one or more compressors and to one or more turbines such that each of the first and second pressure vessels is in fluid communication with the one or more compressors and the one or more turbines, and connecting a second end of each of the first and second pressure vessels to at least one of one or more additional compressors, one or more additional turbines, and one or more compressed air storage components such that each of the first and second pressure vessels is in fluid communication with at least one of the one or more additional compressors, the one or more additional turbines, and the one or more compressed air storage components.
In accordance with yet another aspect of the invention, a thermal energy storage apparatus is disclosed, the thermal energy storage apparatus comprising a first concrete cylindrical wall bounding a first interior volume and a second concrete cylindrical wall bounding a second interior volume, wherein the second concrete cylindrical wall is arranged within the first interior volume of the first concrete cylindrical wall such that the first concrete cylindrical wall and the second concrete cylindrical wall are coaxial. The thermal energy storage apparatus further comprises a porous thermal matrix material disposed within the first interior volume of the first concrete cylindrical wall and within the second interior volume of the second concrete cylindrical wall.
Various other features and advantages will be made apparent from the following detailed description and the drawings.
The drawings illustrate preferred embodiments presently contemplated for carrying out the invention.
In the drawings:
According to embodiments of the invention, a system is provided that comprises at least one TES unit configured to allow the at least one TES unit to withstand high pressure and temperature fluctuations while maintaining minimal wall thickness.
First, referring to
As the air passes through respective low-pressure compressor 104 and high-pressure compressor 112, the air is pressurized to a level of 65-85 bar and subsequently heated to a temperature of up to 650° C. This pressurized, heated air 114 then enters at least one thermal energy storage (TES) unit 116. The at least one TES unit 116 typically includes a porous thermal storage medium disposed therein, the porous thermal storage medium capable of retaining a substantial amount of the heat emitted by air 114 as it passes through the at least one TES unit 116. The porous thermal storage medium may be a variety of solid materials, such as natural stone (e.g., split rocks and/or pebbles), ceramics, concrete, cast iron, or a combination of ceramics and salt. Alternatively, the porous thermal storage medium may be a liquid material, such as a combination of nitrate salt and mineral oil. However, the advantage of using naturally occurring thermal storage medium materials such as split rocks and/or pebbles is that material costs can be greatly lowered, and manufacturing/transport energy can be saved, given that such naturally occurring materials are readily available. If natural stone is to be used as the porous thermal storage medium, the split rocks and/or pebbles should be of a suitable size to have a high surface-to-volume ratio and temperature resistance.
After heated air 114 passes through the at least one TES unit 116, compressed air 118 exits the at least one TES unit 116 at a lowered temperature to enable compressed air 118 to be stored in a cavern 122 or other compressed air storage component. Prior to entering cavern 122, though, compressed air 118 may need to be further cooled by an optional intercooler 120 such that compressed air 118 enters cavern 122 at a maximum temperature of approximately 50° C., for example. Cavern 122 enables air pressurized to a level of about 60-80 bar to be stored for an extended period of time without significant compression losses.
Referring still to
Alternatively, in what is known as multi-stage ACAES systems, more than one TES unit 116 may be utilized such that only one TES unit is fluidly connected to a cavern or other compressed air storage component, while one or more intermediate TES units are disposed between the compression and/or expansion trains and the TES unit fluidly connected to the compressed air storage component. Instead of being fluidly connected to the one or more compressors and one or more turbines at one end and a compressed air storage component at another end, these intermediate TES units are fluidly connected to the one or more compressors and one or more turbines at each end thereof.
As discussed above with respect to
As is clearly illustrated in
As similarly discussed above with respect to
Unlike a conventional TES system having a single pressure vessel, TES system 216 enables pressure vessels 218, 220 to receive compressed air having differing respective pressure levels. That is, pressure vessel 218 may be configured to receive a high-pressure compressed air input from both the one or more compressors and the compressed air storage unit, while pressure vessel 220 may be configured to receive a low-pressure compressed air input from the one or more compressors and the compressed air storage unit. In one embodiment, pressure vessel 218 is configured to receive (and withstand) pressures of 40-80 bar, while pressure vessel 220 is configured to receive (and withstand) pressures of 5-20 bar. As pressure vessel 218 has a smaller diameter (and thus lower tension forces) than pressure vessel 220, pressure vessel 218 is capable of withstanding higher pressures, even though a thickness of wall 222 could be less than a thickness of wall 224. Also, because pressure vessel 218 is disposed within the interior volume of pressure vessel 220, the low-pressure compressed air passing through the porous thermal storage medium 228 acts to lessen the pressure differential between the compressed air passing through pressure vessel 218 and the air outside of pressure vessel 218. The walls of a typical single pressure vessel would be surrounded by ambient air pressure, but because pressure vessel 218 is surrounded by the low-pressure compressed air passing through pressure vessel 220, the tension forces in wall 222 are reduced, and thus wall 222 can be constructed having a substantially reduced thickness when compared to pressure vessels used in conventional TES systems. Furthermore, because pressure vessel 220 is subjected to low-pressure compressed air, the thickness of wall 224 can also be substantially smaller than the thickness of a conventional TES pressure vessel.
Additionally, heat losses from pressure vessel 218 are also reduced when compared to conventional TES systems, as the temperature difference between the compressed air passing through pressure vessel 218 and the compressed air passing through pressure vessel 220 is much less than the temperature difference between the compressed air passing through a conventional TES unit and the surrounding ambient air. As such, even though wall 222 is thinner than a conventional pressure vessel wall, heat losses are reduced due to the coaxial integrated configuration of pressure vessels 218, 220 of TES system 216.
Since TES system 216, as shown in
Referring now to
Pressure vessels 318, 320, 322 are closely arranged to enable compressed air from at least one compressor to enter the respective pressure vessels at a first end 330 of pressure vessels 318, 320, 322. The compressed air travels through pressure vessels 318, 320, 322, whereby heat from the compressed air is captured and stored in respective thermal storage media 334, 336, 338. The compressed air then exits the respective pressure vessels at a second end 332 of pressure vessels 318, 320, 322, where it is stored in a cavern or other compressed air storage device or, alternatively, is provided to additional compressors and/or turbines, as similarly described above with respect to
While
By utilizing a plurality of closely packed pressure vessels, TES system 316 is able to effectively withstand high temperatures and high pressures without necessitating a single TES unit having both a large diameter and substantial wall thickness requirements. As such, TES system 316 allows for effective thermal energy storage in an ACAES system with reduced system size and weight, thereby eliminating many construction and transport issues that may be associated with conventional TES systems.
Cylindrical wall 418 is preferably constructed to have a high length-to-diameter ratio using a strong material having a low thickness (e.g., steel). With such a low diameter, the thickness of cylindrical wall 418 can be smaller than the reinforced concrete walls of convention TES units, while the increased length of cylindrical wall 418 still enables a sufficient amount of thermal storage medium 420 to be disposed therein to effectively capture and store the heat needed for use in an ACAES system. Furthermore, while
Referring now to
TES unit 518 is integrated into a shaft 524 of a cavern 526, thereby surrounding wall 520 of TES unit 518 in bedrock/soil 528 such that TES unit 518 is disposed below ground level 530. Compressed air from at least one compressor enters TES unit 518 at a first end 532 and exits TES unit 518 at a second end 534. The compressed air is then stored in cavern 526 for eventual use in electrical power generation, as described above.
As TES unit 518 of TES system 516 is located below ground level 530, and wall 520 is surrounded by bedrock/soil 528, the thickness of wall 520 (and the thickness of any insulation (not shown) surrounding wall 520) may be substantially reduced. Bedrock/soil 528 provides a natural counteraction to the high tension forces in wall 520 brought on by high pressures therein, and bedrock/soil 528 also provides natural insulation to reduce heat loss in the system. Additionally, integration of TES unit 518 in shaft 524 of cavern 526 may reduce the above-ground footprint of the ACAES plant. Furthermore, TES system 516 overcomes manufacturing and transport difficulties associated with some conventional TES systems, thereby reducing the costs and simplifying the implementation of a TES unit in an ACAES system.
Therefore, according to one embodiment of the invention, a thermal energy storage system is disclosed, the thermal energy storage system comprising a plurality of pressure vessels arranged in close proximity to one another, each of the pressure vessels having a wall comprising an outer surface and an inner surface spaced from the outer surface by a respective wall thickness and surrounding an interior volume of the pressure vessel. The interior volume has a first end in fluid communication with one or more compressors and one or more turbines and a second end in fluid communication with at least one of one or more additional compressors, one or more additional turbines, and at least one compressed air storage component. The thermal energy storage system further comprises a thermal storage medium positioned in the interior volume of each of the plurality of pressure vessels.
According to another embodiment of the invention, a method of forming a thermal energy storage system is disclosed, the method comprising forming a first pressure vessel, the first pressure vessel having a wall constructed to have a predetermined height and thickness, wherein an inner surface of the wall of the first pressure vessel bounds an interior volume therein, and forming a second pressure vessel, the second pressure vessel constructed to have a wall of predetermined height and thickness, wherein an inner surface of the wall of the second pressure vessel bounds an interior volume therein. The method further comprises disposing a porous thermal storage medium within the interior volume of each of the first and second pressure vessels, and arranging the first pressure vessel and the second pressure vessel in close proximity to one another. Also, the method comprises connecting a first end of each of the first and second pressure vessels to one or more compressors and to one or more turbines such that each of the first and second pressure vessels is in fluid communication with the one or more compressors and the one or more turbines, and connecting a second end of each of the first and second pressure vessels to at least one of one or more additional compressors, one or more additional turbines, and one or more compressed air storage components such that each of the first and second pressure vessels is in fluid communication with at least one of the one or more additional compressors, the one or more additional turbines, and the one or more compressed air storage components.
According to yet another embodiment of the invention, a thermal energy storage apparatus is disclosed, the thermal energy storage apparatus comprising a first concrete cylindrical wall bounding a first interior volume and a second concrete cylindrical wall bounding a second interior volume, wherein the second concrete cylindrical wall is arranged within the first interior volume of the first concrete cylindrical wall such that the first concrete cylindrical wall and the second concrete cylindrical wall are coaxial. The thermal energy storage apparatus further comprises a porous thermal matrix material disposed within the first interior volume of the first concrete cylindrical wall and within the second interior volume of the second concrete cylindrical wall.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
