This application claims the benefit under 35 U.S.C. § 119(a) of Korean Patent Application No. 10-2005-0028070, filed on Apr. 4, 2005, in the Korean Intellectual Property Office, the entire disclosure of which is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an image forming apparatus. More particularly, the present invention relates to a registration device which arranges a front end of a medium entering an image forming apparatus, and the image forming apparatus having the same.
2. Description of the Related Art
Referring to
In order to print a good quality image, an arranging process for straightening out the skew of the sheet P is carried out. An arranging process in a conventional image forming apparatus will now be described in brief with reference to
The conventional apparatus has the following problems. First, if the parallel relationship between the feed roller 3 and the image forming unit 4 changes when assembling the image forming apparatus, the feed roller 3 is reversely rotated to arrange the sheet P, thereby requiring more time to arrange the sheet and thus hindering high speed printing. Second, if the parallel relationship between the feed roller 3 and the image forming unit 4 changes when assembling the apparatus, the skew of the sheet P becomes worse. The front end of the sheet P is damaged during the reverse rotation of the feed roller 3, so paper jams may result. Third, it is very difficult to reversely rotate, stop, and again forwardly rotate the feed roller 3 to arrange the sheet, due to inertia of the feed roller 3. A load is applied to a motor (not shown) for driving the feed roller 3.
In addition, as the printing speed of the image forming apparatus increases, it becomes more difficult to forwardly or reversely rotate the feed roller 3. In this case, the rotational speed of the feed roller 3, which is reversely rotated, gradually decreases and the feed roller 3 stops rotating. Then, the feed roller 3 is again forwardly rotated, and the rotational speed of the feed roller 3 is gradually increased. Although such deceleration and acceleration processes may be adopted, the printing speed of the image forming apparatus decreases due to the time required by the deceleration and acceleration process. Finally, when the sheet is printed at high speed, there is no time to arrange the sheet P by forwardly or reversely rotating the feed roller 3.
Accordingly, there is a need for a registration device configured to improve high-speed operations of the image forming apparatus.
An aspect of the present invention is to address at least the above problems and/or disadvantages and to provide at least the advantages described below. Accordingly, an aspect of the present invention is to provide a registration device capable of facilitating high-speed operations of the image forming apparatus, and an image forming apparatus with the same.
According to an aspect of the present invention, there is provided a registration device comprising a feed roller which presses one surface of a sheet to feed the sheet. A cartridge unit is placed opposite to the feed roller and includes a follower roller to support the other surface of the sheet and an image forming unit. The image forming unit forms an image on the sheet and a regulating element rotates the cartridge unit relative to the feed roller so that an arranged sheet can be fed into the image forming unit.
The registration device may further comprise a bracket interposed between the cartridge unit and the sheet to be conveyed and fixed to a body of an image forming apparatus. The cartridge unit may be rotatably coupled to the bracket.
The cartridge unit may also be coupled to the bracket so that the bracket rotates around one point.
The regulating element may comprise a regulating member which includes a rotary portion rotatably installed to the bracket and an interfering portion which extends from the rotary portion to the cartridge unit. The interfering portion interferes with one side of the cartridge unit when the rotary portion rotates to rotate the cartridge unit in a desired direction relative to the bracket.
The registration device may further include a sensor installed on the cartridge unit to detect a skew of the conveying paper.
The interfering portion may be eccentric from the rotary portion.
The rotary portion and interfering portion may be formed in a shape of a substantially circular column, and the interfering portion may be formed with a regulating groove to rotate the regulating member.
The regulating element may further comprise a drive source to forwardly or reversely rotate the regulating member, and a controller which controls the drive source based on information detected by the sensor.
According to another aspect of the present invention, there is provided an image forming apparatus having a registration device, the registration device comprising a feed roller which presses one surface of a sheet to feed the sheet. A cartridge unit may be placed opposite to the feed roller. The cartridge unit includes a follower roller to support the other surface of the sheet and an image forming unit forms an image on the sheet. A regulating element rotates the cartridge unit relative to the feed roller so that an arranged sheet can be fed into the image forming unit.
The registration device may further comprise a bracket interposed between the cartridge unit and the sheet to be conveyed and is fixed to a body of an image forming apparatus. The cartridge unit is rotatably coupled to the bracket.
The cartridge unit may be coupled to the bracket so that the bracket rotates around one point.
The regulating element may comprise a regulating member including a rotary portion rotatably installed to the bracket, and an interfering portion which extends from the rotary portion to the cartridge unit. The interfering portion interferes with one side of the cartridge unit when the rotary portion rotates to rotate the cartridge unit in a desired direction relative to the bracket.
The registration device may further include a sensor installed on the cartridge unit to detect a skew of the conveying paper.
The interfering portion may be eccentric from the rotary portion.
The rotary portion and interfering portion may be formed in a shape of a substantially circular column, and the interfering portion may be formed with a regulating groove to rotate the regulating member.
The regulating element may further comprise a drive source to forwardly or reversely rotate the regulating member. A controller may control the drive source based on information detected by the sensor.
The image forming unit may be a shuttle type inkjet head to print an image on the paper by ejecting ink onto the paper while the head is moved in a direction perpendicular to a conveying direction of the paper.
The image forming unit may be a line printing type of an inkjet head having a nozzle portion of a length corresponding to a width of paper.
Other objects, advantages, and salient features of the invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses exemplary embodiments of the invention.
The above and other objects, features, and advantages of certain embodiments of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
Throughout the drawings, the same drawing reference numerals will be understood to refer to the same elements, features, and structures.
The matters defined in the description such as a detailed construction and elements are provided to assist in a comprehensive understanding of the exemplary embodiments of the invention. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the exemplary embodiments described herein can be made without departing from the scope and spirit of the invention. Also, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
An exemplary inkjet printer including a line printing type of inkjet head comprising a nozzle portion of a length corresponding to a width of paper will be described hereinafter, however, the embodiments of the present invention are not limited thereto, and any suitable inkjet printer may be used. For example, a registration device according to the an embodiment of the present invention may be applied to an inkjet printer including a shuttle type inkjet head to print an image on the paper by ejecting ink onto the paper while the head is moved in a direction perpendicular to a conveying direction of the paper, or to electrophotographic image forming apparatuses which form a toner image by supplying toner to a photosensitive conductor on which an electrostatic latent image is formed.
Referring to
Since the sheet P must be arranged before it is conveyed to the image forming unit 50, the image forming apparatus has to include an additional device for arranging the sheet P. The image forming apparatus of the exemplary embodiments of the present invention includes a registration unit for arranging the sheet P being conveyed. For example, the drive roller 30 or the feed roller 40 may be utilized as a registration roller to arrange the sheet P. Alternatively, although not shown in the drawings, an additional roller may be installed between the pickup roller 20 and the image forming unit 50 to serve as the register roller. In this embodiment, the drive roller 30 is used as the registration roller.
Referring to
The operation of the registration unit configured as described above will now be described in brief. In order to arrange a skewed sheet P, the contact portion 71 blocks the sheet P before the front end of the sheet is led to the drive roller 30. When the front end of the sheet S contacts the contact portion 71, the registration lever 70 is pushed by the sheet P, and is thus slightly rotated toward an open position (not shown). At this time, the sensor arm 73 is located between the light emitting portion 83 and the light receiving portion 84 to intercept a path of light. Since the light is intercepted by the sensor arm 73, a signal output from the light receiving portion 84 is input to a controller (not shown), and the controller determines whether the registration lever 70 is in the arranging position. At this time, the interfering portion 72 contacts the arm 82 of the solenoid 81. Therefore, the interfering portion 72 is not rotated. Although the front end of the sheet P, skewed due to further rotation of the pickup roller 20, pushes the contact portion of the registration lever 70, the sheet P does not rotate. Instead, the sheet P is slightly bent by the rigidity of the front end of the sheet P having previously reached the contact portion 71, as shown by a dotted line ‘A’ in
When a cartridge unit 95 is assembled into the image forming apparatus and then the sheet P is printed, the sheet P having the front end is arranged by the registration unit and is conveyed to the image forming unit 50. If the cartridge unit 95 and the feed roller 40 are assembled at an incline with respect to each other, the cartridge unit 95 and the feed roller 40 are assembled in an unaligned state, the skew of the sheet P has to be corrected whenever the sheet P is conveyed, thereby lowering the printing speed. Consequently, it is relatively important to correct the positions of the feed roller 40 and the cartridge unit 95 when the cartridge unit 95 is assembled or replaced. For example, when the image forming unit 50 is replaced. In other words, it is relatively important to determine the relative position between the cartridge unit 95 and the feed roller 40 so as to prevent the skew of the sheet P fed into the image forming unit 50.
The registration device 100 is used to prevent the front end of the sheet P from being skewed, and includes the feed roller 40, the cartridge unit 95 placed opposite to the feed roller 40, and a regulating element 120 (see
The feed roller 40 presses one surface of the sheet P to feed the sheet P to the image forming unit 50.
The cartridge unit 95 is placed on a side of the sheet P opposite to the side where the feed roller 40 is located, and includes the follower roller 41 for supporting the surface of the sheet P other than the surface of the sheet P supported by the feed roller 40, and the image forming unit 50 for forming an image on the sheet P. As described above, the image forming unit 50 includes the nozzle portion 51 with a length corresponding to the width of the sheet P. The nozzle portion 51 ejects ink onto the sheet P to form the image on the sheet.
The follower roller 41 presses down on the feed roller 40 with a predetermined pressure and rotates to convey the sheet P passing therebetween. The image forming unit 50 further includes a chamber (not shown) communicating with the respective orifices of the nozzle portion 51 and including an ejecting element (not shown) for applying pressure to eject ink. For example, such as a piezoelectric device or a heater, and a passage (not shown) for supplying the ink contained in the image forming unit 50 to the chamber. The chamber, the ejecting element, and the passage are widely known in those skilled in the art, so a detailed description thereof will be omitted herein for clarity and conciseness.
Referring to
A bracket 130 is interposed between the cartridge unit 95 and the sheet to be conveyed. The bracket 130 is fixed to the body of the image forming apparatus. The cartridge 95, and more specifically the frame 110, is rotatably coupled to the bracket 130. As shown in
When assembling the cartridge unit 95 and the feed roller 40, it is important to arrange the nozzle portion 51 and the feed roller 40 of the cartridge unit 95 parallel with each other so as to prevent the skew of the sheet P. Specifically, it is important that the cartridge unit 95 is assembled or replaced in consideration of parallelism between the nozzle portion 51 and the feed roller 40, so as to prevent the skew of the sheet P.
The regulating element 120 rotates the cartridge unit 95 relative to the feed roller 4. Consequently, the arranged front end of the sheet P can be fed into the image forming unit 50. In other words, the regulating element 120 interferes with one side of the cartridge 95 to make the nozzle portion 51 and the feed roller 40 parallel with each other. The regulating element 120 automatically or manually rotates the cartridge unit 95. In one embodiment, the regulating element 120 has the regulating member 122 rotatably installed on the bracket 130 and interferes with the cartridge unit 95 upon rotation. Therefore, the cartridge unit 95 is rotated.
Referring to
A method of arranging the cartridge unit 95 and the feed roller 40 using the registration device 100 configured as described above will now be described.
After one of the sheets P stacked on the stacking portion 10 is picked up by the pickup roller 20, the skew degree of the sheet P is checked by the sensors 150 and 155. If the skew degree of the sheet P detected by the sensors 150 and 155 is within an allowable error range, correction is not necessary. If the skew degree is out of the allowable error range, it must be compensated. The skew degree of the sheet P may be detected by the method as described above. Alternatively, the skew degree of the sheet P may be detected by ejecting ink onto the conveying sheet P and printing an image on the sheet. Also, a user may be notified of the skew degree of the sheet P through a display (not shown).
If the sheet P is skewed, it must be compensated. Examples of a method of compensating the skew include a method of manually rotating the regulating member 122 by a user, and a method of automatically rotating the regulating member 122 using the drive source which is controlled by the controller based on the information detected by the sensors 150 and 155. In the method of manually rotating the regulating member 122, the cartridge unit 95 and the frame 110 rotate around the hinge 160 by rotating the regulating member 122 in an arrow direction as shown in
When the regulating member 122 is rotated as described above, one side of the regulating member 122 interferes with the cartridge unit 95 to rotate the frame 110. Referring to
With the above construction, the exemplary embodiments of the present invention can dispose the cartridge unit 95 at a proper location to prevent the skew of the sheet P fed into the image forming unit 50 when the cartridge unit 95 is assembled or replaced.
As described above, a registration device of the exemplary embodiments of the present invention can regulate the parallel degree between a cartridge unit and a feed roller during assembly of an image forming apparatus to thereby prevent the sheet from skewing. In addition, due to the prevention of the skew of the sheet, the image forming apparatus can operate at high speeds.
While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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10-2005-0028070 | Apr 2005 | KR | national |
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