This invention relates generally to the field of pressure activated one-way values of the type that may be used to automatically release gas pressure that builds up within a vessel or container, and in particular to a regulating apparatus for use in association with such one-way valves.
A variety of products exhibit a tendency to release or emit gas after they have been placed within a sealed package, container or vessel. For example, roasted coffee beans have a tendency to release carbon dioxide. Some of that carbon dioxide is typically released from the beans after they are placed and sealed within a package or container. Such packages or containers are typically constructed from cardboard, plastic, polyethylene, polyolefin or other materials. As gas is released from coffee beans within the sealed container, the gas pressure builds, resulting in a tendency for the walls of the container to expand outwardly. Depending upon the internal gas pressure and the rigidity and burst strength of the container, the results of building internal gas pressure can range from a simple pressurization of the container, to an expansion of the container walls outwardly, to ultimately a bursting of the container. Where the walls or ends of the container are sufficiently strong to prevent a rupture, the build up of gas causing a bulge or expansion of the container's exterior surfaces makes the container unattractive from the perspective of the consumer, who often equates an expanding container with spoiled product. Containers having walls that have expanded outwardly also present difficulties for retailers who attempt to maximize the use or retail shelf space.
To accommodate the build up and evolution of gases in such circumstances, others have proposed the placement of pressure activated relief valves on the surface of the packaging or container. Initially, pressure activated valves used in applications such as those described above were relatively simplistic in nature and were designed primarily to allow gas built up within the container to be released. The ability for the valve to function as a “one-way” valve to prevent an ingress of air from the exterior environment into the sealed packaging was often somewhat of an incidental feature. However, over time, it became apparent that not only was it desirable to allow the build up of gas within the sealed container to escape, but that it was in many instances important to prevent the ingress of exterior air back through the valve into the container. It was appreciated that the ingress of air into the sealed container would not only introduce oxygen of the container, but that it could also introduce water vapour and/or bacteria and/or spores, etc. that could cause fungal growth or spoilage. As a result, the integrity and ability of such valves to function as one-way valves was enhanced, to the point where valves of relative high integrity were created that would allow for the release of built up pressure with a sealed container, while at the same time preventing or limiting the ingress of atmospheric air back in through the valve and into the interior of the container. An example of such a valve is described in U.S. Pat. No. 6,663,284, dated Dec. 16, 2003.
Unfortunately, as the integrity and effectiveness of one-way valves in the nature of those described above increased, a side effect of their enhanced functionality has become apparent. One such side effect occurs when sealed containers containing such valves are transported under conditions of high temperature and/or low pressure. For example, products that are transported by air freight are typically exposed to low pressures that may be present in the cargo holds of airplanes. Under such circumstances, when the sealed containers are exposed to a low pressure environment during flight, the gas pressure within the containers will exceed that of the surrounding atmosphere, resulting in an expulsion of the gas from within the container through the one-way valve. The expulsion of gas from the container will tend to continue until the interior and exterior pressures have generally equalized. As the airplane descends and the exterior atmospheric pressure increases, the one-way valve on the container tends to close, preventing the ingress of atmospheric air back into the container. By the time that the airplane lands, there can have developed a significant vacuum state within the container. Once again, depending upon the nature of the container's walls, the end result may be a collapsing of the container walls inwardly. Where the walls do not collapse inwardly, the establishment of a vacuum within the container results in an immediate rush of air into the container when it is opened by a consumer. Where a container's walls have collapsed inwardly, the same concerns arise as with the above described case of the container having walls that have expanded. In addition, the sudden rush of air in the container when it is opened that results from the establishment of a vacuum state can have deleterious effects on the product stored therein. For example, in the case of roasted coffee, should a consumer open a package that is in a vacuum state the rush of air in the container when it is opened will expose the coffee to oxygen, which can cause oxidation of the coffee, often giving it a bitter taste.
It will be appreciated that the same vacuum state can be established within containers that are shipped by truck or rail, where the truck or rail car passes through areas of significant elevation changes (for example, mountainous regions). In addition, in situations where product is transported in hot environments, the product could be exposed to elevated temperatures which would have the result of increasing the gas pressure within the containers and forcing gas through the one-way valve. When the environment within which the containers are being shipped returns to a more traditional temperature, the resulting reduction of the gas pressure within the container, in conjunction with the operation of the one-way valve, can establish a vacuum situation.
The invention therefore provides a regulating apparatus for a pressure activated one-way valve, the one-way valve for mounting on a container to permit the release of gas from within the container and to control the ingress of atmospheric air into the container, the regulating apparatus comprising a sealed and expandable chamber containing a gas, said chamber operatively associated with the one-way valve such that when said chamber is exposed to elevated temperatures and/or reduced external pressure said gas within said chamber expanding and exerting a force upon the one-way valve or portions thereof, said force tending to maintain the one-way valve in a closed or semi-closed configuration.
The invention also provides a regulating apparatus for a pressure activated one-way valve, the one-way valve for mounting on a container to permit the release of gas from within the container and to control the ingress of atmospheric air into the container, the regulating apparatus comprising a sealed and expandable chamber, said chamber comprising a bladder formed from an upper and a lower layer that are sealed about their respective edges to form a sealed cavity therebetween, said cavity containing a gas, at least said lower layer of said bladder formed from an expandably resilient material, said bladder operatively associated with the one-way valve, when said bladder is exposed to elevated temperatures and/or reduced external pressure said gas within said bladder expanding and causing said bladder to exert a force against the one-way valve, said force tending to maintain the one-way valve in a closed or semi-closed configuration
Further aspects of the invention will become apparent from the following description taken together with the accompanying drawings.
For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings which show exemplary embodiments of the present invention in which:
The present invention may be embodied in a number of different forms. The specification and drawings that follow describe and disclose some of the specific forms of the invention.
With reference to
Where container 1 is for use in association with a product that releases or emits gas (such as roasted coffee) the container will typically be fitted with a pressure activated one-way valve 4. In the embodiment shown
It will be appreciated by those skilled in the art that such one-way valves are commonly used in the coffee packaging industry for the reasons described. It will also be appreciated that a wide variety of different valves and valve structures have been proposed by others that accomplish the same, or essentially the same, result. A number of such pressure activated one-way valves, which are sometimes referred to film valves, are formed from a number of layers that create compartments or passageways linking the interior of the container with the exterior environment. One such example of a one-way valve is described in U.S. Pat. No. 6,663,284, dated Dec. 16, 2003.
For illustrative purposes, a simplified embodiment of such a one-way valve is shown in the attached Figures. Here, the valve is comprised of an upper layer 6 and a lower layer 7, having therebetween one or more passageways 8 that connect hole or opening 5 with the exterior environment. Typically, when the gas pressure within container 1 is within an acceptable range, passageways 8 will be in a “closed” configuration, such that gas from inside container 1 is prevented or significantly restricted from escaping and exterior air is prevented or significantly restricted from passing into the container. Maintaining passageways 8 in their “closed” configuration is, in the case of many valves, a function of the layering of the upper layer of the valve over the lower layer. In other instances a considerably more complex valve could be formed containing a labyrinth of passageways that effectively “self-close” under conditions where the pressure within the container is within acceptable limits. Oil or other material may be placed between the layers of the valve in order to enhance the cohesion between the layers and to encourage them to remain in a generally closed configuration.
As gas pressure within container 1 increases (for example with the evolution of CO2 from roasted coffee) eventually the pressure will exceed the ability of one-way valve 4 to remain in a generally closed configuration, at which point the gas will pass through hole or passageway 5, through passageways 8 within the valve and into the exterior environment. Eventually, the gas pressure within container 1 will be reduced to the point where the one-way valve will again return to its generally closed configuration, thereby sealing the gas within the container and preventing the ingress of air.
In accordance with the invention there is provided a regulating apparatus (generally identified as 9 in the attached drawings) that serves to control or “regulate” pressure activated one-way valve 4. Regulating apparatus 9 is located adjacent to one-way valve 4. In its broadest form, regulating apparatus 9 comprises a sealed and expandable chamber that is operatively associated with one-way valve 4. In one particular embodiment the chamber is a bladder 10 that contains a gas such that when the bladder is exposed to elevated temperatures and/or reduced external environmental pressure the gas within the bladder expands causing the bladder to exert a force against one-way valve 4 that tends to maintain the valve in its generally closed configuration. When temperatures are reduced, or the atmospheric pressure increases, the gas within bladder 10 will contract, thereby alleviating the force that is supplied to the one-way valve and permitting the valve to operate as it normally would in the case where regulating apparatus 9 was not present.
It will be appreciated by one of ordinary skill in the art that, depending upon the physical size and structure of valve 4, regulating apparatus 9 could be mounted directly to the valve or it could be mounted and fixed to container 1 such that it completely encompasses valve 4. For illustrative purposes, in attached
With reference to in
With reference to
The condition depicted in
From a thorough understanding of the invention it will be appreciated that not only can regulating apparatus 9 can be “customized” to allow it to apply force to valve 4 only when the environmental temperature and/or pressure has reached a particular level, but that the amount of force applied by regulating apparatus 9 to one-way valve 4 can also be varied. In particular, the “set-off” between lower layer 12 and the upper surface of the valve can be controlled so that the bladder will not come into contact with the valve (and thereby be able to exert a force upon it) until such time as the bladder has expanded to a predetermined degree. The amount and pressure of the gas initially placed within internal cavity 13 can also be varied so that either small or large fluctuations in temperature and/or pressures can have either a small or large effect upon the expansion of bladder 10. For example, if regulating apparatus 9 were constructed such that the gas received within cavity 13 was at a higher pressure that the typical atmospheric pressure that container 1 would be subjected to, there will be a tendency for the bladder to be in a somewhat expanded state from the time of its manufacture. Thereafter, relatively small increases in exterior temperature and/or decreases in exterior pressure would typically have an immediate effect and the bladder would expand. Similarly, if internal cavity 13 were not initially pressurized, or should it be pressurized to a state less than the pressure of the atmosphere to which it is expected to be exposed in the normal course, a somewhat greater increase in temperature and/or a greater decrease in exterior pressure will typically be required in order to significantly expand the bladder, when compared to the level of increase of temperature or the decrease in pressure required to expand the bladder where the internal cavity is initially pressurized as described above.
The flexibility of the material from which the bladder is constructed, the ability of the layers of the bladder to stretch or expand, the geometric shape of the bladder, and the type of gas that is received within internal cavity 13 will also have a bearing upon the rate and the extent that bladder 10 expands when exposed to elevated temperatures or reduced pressures. Any one, or any combination, of these features, along with the “set-off” of the bladder from the upper surface of the valve, could be altered to customize the regulating apparatus for use with any particular one-way valve, or for an expected pressure and/or temperature range to which the container is expected to be subjected.
It will also be appreciated that the vertical height of the shim could be altered as necessary to accommodate different types of valves. Alternately, rather than increasing the height of shim 15 a series of essentially identical shims could be placed on top of one another. Typically, shim 15 would be fastened to lower layer 12 of bladder 10 through the use of adhesive or other fastening member or fastening method. The lower surface of the shim would thereafter be secured to the upper surface of container 1, much in the same manner as regulating apparatus 9 would be secured to the container in the case where no shim is required.
Referring next to the embodiment shown in
It will be appreciated that the design considerations described above with respect to the embodiments shown in
In a variation of the embodiment shown in
It will further be appreciated that in yet another embodiment of the invention bladder 10 and internal sealed cavity 13 could effectively be formed within the layers of valve 4 itself and not presented as an external add-on feature.
From a thorough understanding of the invention described above and shown in the attached drawings, one of ordinary skill in the art will appreciate that regulating apparatus 9 presents the unique ability to control or regulate the operation of a one-way valve, such as those that are commonly used on containers of roasted coffee. In one version of the invention, fixing the regulating apparatus a desired distance from the surface of the container about the one-way valve permits the valve to function normally under “typical” or acceptable exterior temperatures and pressures. Locating a gas filled bladder or chamber adjacent and above the one-way valve presents a means to apply a force to the valve that helps to maintain the valve in its closed or semi-closed configuration when external temperatures exceed a predetermined level and/or when external pressures fall below a predetermined level. Such a structure advantageously regulates the valve and maintains it in a closed or semi-closed position when the container is transported through high temperature environments, transported by air freight in low pressure environments or transported through high elevation (mountainous) regions having reduced atmospheric pressure. The same functionality can be achieved through alternate embodiments where the regulating apparatus is fixed directly to the top of the one-way valve or where the apparatus is incorporated within the valve itself.
It is to be understood that what has been described are the preferred embodiments of the invention. The scope of the claims should not be limited by the preferred embodiments set forth above, but should be given the broadest interpretation consistent with the description as a whole.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CA2014/000422 | 5/13/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/183197 | 11/20/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2097585 | Carson | Nov 1937 | A |
2821338 | Metzger | Jan 1958 | A |
2870954 | Kulesza | Jan 1959 | A |
2927722 | Metzger | Mar 1960 | A |
2946502 | Metzger | Jul 1960 | A |
2997397 | Doulgheridis | Aug 1961 | A |
3369556 | Allderdice | Feb 1968 | A |
3468471 | Linder | Sep 1969 | A |
3637187 | Burger | Jan 1972 | A |
3714958 | Johnson | Feb 1973 | A |
3752175 | Hamilton | Aug 1973 | A |
3799427 | Goglio | Mar 1974 | A |
3941035 | Mueller | Mar 1976 | A |
3949934 | Goglio | Apr 1976 | A |
4122993 | Glas | Oct 1978 | A |
4134535 | Barthels | Jan 1979 | A |
4206870 | DeVries | Jun 1980 | A |
4210255 | Pan | Jul 1980 | A |
4228914 | Sanderson | Oct 1980 | A |
4253603 | Johnson | Mar 1981 | A |
4257449 | Takagi | Mar 1981 | A |
4457327 | Pepper | Jul 1984 | A |
4567909 | Schebler | Feb 1986 | A |
4598750 | Gant | Jul 1986 | A |
4890637 | Lamparter | Jan 1990 | A |
5059036 | Richison et al. | Oct 1991 | A |
5263777 | Domke | Nov 1993 | A |
5275192 | Lawson | Jan 1994 | A |
5326176 | Domke | Jul 1994 | A |
5394900 | Okuyama | Mar 1995 | A |
5419638 | Jamison | May 1995 | A |
5427839 | Buchner et al. | Jun 1995 | A |
5584409 | Chemberlen | Dec 1996 | A |
5628849 | Fasano | May 1997 | A |
5727881 | Domke | Mar 1998 | A |
5782266 | Domke | Jul 1998 | A |
5829884 | Yeager | Nov 1998 | A |
5899218 | Dugan | May 1999 | A |
5913326 | Lembser | Jun 1999 | A |
5989608 | Mizuno | Nov 1999 | A |
6182850 | Marbler | Feb 2001 | B1 |
6210724 | Clarke | Apr 2001 | B1 |
6234763 | Ota | May 2001 | B1 |
6530391 | Dulin | Mar 2003 | B1 |
6550495 | Schulze | Apr 2003 | B1 |
6662827 | Glougherty et al. | Dec 2003 | B1 |
6663284 | Buckingham et al. | Dec 2003 | B2 |
7178555 | Engel | Feb 2007 | B2 |
7243683 | Stotkiewitz | Jul 2007 | B2 |
7244223 | Hartman | Jul 2007 | B2 |
7299817 | Gisler | Nov 2007 | B2 |
7490623 | Rypstra | Feb 2009 | B2 |
7604019 | Frampton | Oct 2009 | B2 |
7685793 | Newrones | Mar 2010 | B2 |
20030106589 | Basso | Jun 2003 | A1 |
20030183631 | Cross | Oct 2003 | A1 |
20030224091 | Nayyeri | Dec 2003 | A1 |
20070090109 | Gustavsson | Apr 2007 | A1 |
20110084222 | Vivian | Apr 2011 | A1 |
20110240144 | Jung | Oct 2011 | A1 |
20110265891 | Seline | Nov 2011 | A1 |
20110284536 | Walters | Nov 2011 | A1 |
20120025113 | Stadelbauer | Feb 2012 | A1 |
20120048853 | Stadel | Mar 2012 | A1 |
20120243807 | Pascoe | Sep 2012 | A1 |
20120298658 | Bosetti | Nov 2012 | A1 |
20120321452 | Miranda | Dec 2012 | A1 |
Number | Date | Country |
---|---|---|
H01279073 | Nov 1989 | JP |
Entry |
---|
International Search Report and Written Opinion from PCT Application Serial No. PCT/CA2014/000422, dated Jul. 22, 2014, 7 pages. |
M. Sivetz, et al., “Coffee Technology”, © 1979, cover page, copyright page, Table of Contents, pp. 279, 293-297 (9 pages total). |
Pacific Bag Inc., One-Way Degassing Valves, website <http://www.pacificbag.com/index.php/one—way—degassing—valves/valve—tutorial>, 1 page, visited Dec. 22, 2015. |
Plitek, Pli-Valv Packaging Degassing System, website <http://www.plitek.com/industries/cofee.asp>, 1 page, visited Dec. 22, 2015. |
Number | Date | Country | |
---|---|---|---|
20150316161 A1 | Nov 2015 | US |
Number | Date | Country | |
---|---|---|---|
61824038 | May 2013 | US |